SEKISUI DLJM MOLDING PRIVATE LIMITED

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Company Profile

Date: 05th July, 2021 Verson:01

Dipti Lal Judge Mal Pvt

LtdBusiness Structure

７０％

Automotive

３０％Home app

Business

Transfer

SEKISUI Capital

Infusion

How the Journey began

Sekisui Techno

Molding

Sekisui Chemical

High Performance

Plastics Company

Sekisui DLJM Molding Pvt. Ltd.

Sekisui Chemical : 51%

DLJM Pvt. Ltd. : 49%

Incorporation Date :

1st August2011

Plant Location :Greater Noida-U.P.

Tapukara (Bhiwadi)-Rajasthan.

Chennai-T.N., Gujarat. Employees strength : 950

Sekisui Chemical Co., Ltd. - Overview

Bumper

Adhesive tape for fixing side-braid, emblem, and other outerparts

Radiatorgrill

Forming agentforunder bodycoating

Foam for wheelhouse cover

Masking tape(for painting process)

Light weight interior liner base, deck side trim

Adhesive tape forfixing interior parts(Ultra Low VOC)

Adhesive tape fordoor lock

Windshield Cover

Globe boxConsole boxCompound for

weather stripRear trim

High Performance Plastics Company

FoamDiv.

Interlayer Film Div.

Industrial TapeDiv.

Specialty Chemicals Div.

(GroupCompany)

Automotive Materials BU Group

Polyolefin Foamed Plastics

Interlayer film for LaminatedGlass

PVC Compound Functional Micro Particles

Adhesive Tape Products

Interlayer Film for Laminatedglass

Sekisui Techno Molding Co. Ltd.

Injection Molding Products

Sekisui DLJM Molding Pvt Ltd.

R&D InstituteAdvanced Business Planning Dept.

Sekisui Chemical High Performance Plastic Co.

Established : 1962 Annual Turnover: 120 Mil. USD

Aichi Plant Tochigi Plant Mie Plant

Technologies : Gas Injection Metal Replacement Foam Injection Vibration Welding Sandwich Molding In Mold Decoration

M/C tonnage: 350T to 3000T

Sekisui Techno Moulding Co. Ltd.- Japan

Sekisui Techno Molding: Automotive Product

Established : 1984 Annual Turnover: 65 Mil. USD

TapukaraPlant Tronica Plant

Area : 8500SQM Covered Area: 7500 SQM Set up in 2008 10 Inj.M/c. Blow Molding- 40 Ltr. Assy. Lines for Semi-

Finished andFG. Hot Plate Spin Welding

Noida-PhaseII

Area : 9400SQM

Covered Area: 5250 SQM Set up in 1997 26 Inj.M/c. PU Paint Shop Tool Room Assy. Lines for SF & FG Printing Technologies Hot Stamping, etc.

Area : 4600 SQM Covered Area: 2184

SQM Set up in 2009 31 Inj.M/c. 3 Blow Moulding. Assy. Lines Hot Stamping Maint. Tool Room

Noida Sec 85

Area : 2100 SQM Covered Area:1450

SQM Set up in 2018 16 Inj.M/c Assy. lines

Washing M/c parts, Refrigerator parts, A/C parts, Microwave parts, Electrical parts, JCB-Cabin parts (India & UK), Water Purifier parts, Trash Bins, Home ware products, Air Cooler, MSIL OE & Accessory parts, Sanitary ware parts, ElectricSwitchgear

Parts, Mobile Phone parts.

Over View of Dipty Lal Judge Mal Pvt Ltd.

Noida Plant 2

Area : 12500SQM Covered Area: 10600 SQM Set up in 2019 16 Injection Molding M/c 250 -1800T Assembly lines

Company Overview

Company Name SEKISUI DLJM Molding Pvt. Ltd.

• MANUFACTURING • Precision Thermoplastic Injection Molded, Painted & Plated Products

• PRODUCT LINES • Automotive Parts

• HEAD OFFICE • 889, Udyog Vihar, Phase - I,• Gurugram HaryanaIndia

• ESTABLISHED • 1ST August2011

• PRESIDENT / CEO • Mr. Hirokazu Kinoshita (CEO)• Mr. Dev Jain (COO)

• SHARE CAPITAL • 41.78 Cr (INR)

• SHARE HOLDERS • Sekisui Techno Molding Co. Japan & DLJM India

• NUMBER OF EMPLOYEES • 950No’s

• ANNUAL TURNOVER FY 2020-21 • USD 45 Million

• MAIN BANK • HSBC

• MAIN CLIENTS

• Yamaha, Honda, Suzuki, Renault Nissan, PSA,Valeo, Magna, Autoliv.

• MG, SEOYON E HWA, HMSIL, Denso, Mikuni,Donaldson, TS-TECH, Marelli, AISIN, MINDA,KML, ITW, MATE.

Corp Office Building

Corp Office View

Greater Noida 2011

Tapukara2012

Chennai2015

Gujarat2020

SEKISUI DLJM JV - PAN IndiaPlant Locations

Sekisui DLJM Esteemed Customers

Sekisui DLJM – Organization Structure

CHIEF EXECUTIVE OFFICER

HIROKAZU KINOSHITA

OPERATIONS

ATUL TYAGINorth / West

MUKESH KUMAR - South

CORPORATE - HR & COMMUNICATIONS

VP SINGH

MARKETING & BUSINESS DEVELOPMENT

SUVEER SHEOPURI

CORPORATE – PURCHASE

PANKAJHURARY

CORPORATE FINANCE

GAURAV GOYAL

CORPORATE - QUALITY(Quality Assurance, Control, MR

Activities, Certifications & Validations)

HASIMOTO

SAFETY & COMPLIANCES

(EHS, Trainings & Compliances)

NEW PRODUCT DEVELOPMENT& TECHNICAL SUPPORT

LOKNATH SARANGI

CHIEF OPERATING OFFICER

DEV JAIN

MARKETING CROSS WAVE

NPD, RFQ CELL & ENGINEERING

KAMLESHSENDRI

SYSTEMS & IT

HR POLICIES &SOP

VP SINGH

OPERATIONS, HR, PURCHASE, CROSS WAVE

YOGESH JAIN (DIRECTOR)

MARKETING, BUSINESS DEVELOPMEENT, NEW PRODUCT DEVELOPMENT, PROJECTS,

R&D & CAPITALPURCHASE

RITESH JAIN (DIRECTOR)

QUALITY, SAFETY & COMPLIANCES

KAZUHIDE FUJIWARA (DIRECTOR)

PROJECTS & R&D

NAKAMURA

Sekisui DLJM Journey

Year 2011-2021

20122011 2013 2015 2016 2018 2019 2020

Sekisui DLJM JVformed in Aug 1st, 2011

Tapukara Rajasthan Molding Plant Setup.

Taikisha make PU Paint Shop Setup in Greater Noida Plant

Setup of SEKISUI DLJMChennai Plant 1 & commencem ent of production of Injection Molding for IYM

Installation of Tai ki sha PU Paint Shop in Chennai Plant 1.Increased Foot print in 4 Wheeler Industry

Chennai Plant 2 & Greater Noida Plant 2 Started

4 Wheeler Bz awarded from Renault Nissan

Chrome Plating on Plastic Components started in Chennai Plant 2 & PSA Trims Part Business Awarded.

AISIN,Valeo, KML, Minda, Magnetti Marelli Business Awarded

IATFCERTIFIED

ITW,Seoyon E HWABusiness Awarded For Chennai

New Paint Shop SOP By End of Q2 - 2021

State Of The Art Plant At Gujarat SOP in Nov 2020

WHY SEDM

Advantage’s with SEKISUI DLJM:

Overseas Technical support from Mexico & Japan.

JV Company for QCDDM.

Environment Friendly plants.

Japanese Part Quality at Indian cost.

Rich Experience in Chrome plating of Over 5 Decades.

State of the Art Plants, Strategically Located PAN India.

Low Inventory, Lean Manufacturing with VA VE capabilities.

All Plants are IATF Certified.

Risk Mitigation.

ONE STOP SHOP ….

“CONCEPT TO CONCEPTUALISATION” – SEDM

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40

50

60

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5.2

10.5

18

23.1

30.3

48.76 5047

45

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Sales Value In Mill USD

SEDM Sales Revenue

Drop in Sale Due to Impact

of Covid-19

Location : Gr Noida

SOP

Area

M/C

: 2011

: 8400 SQM

: 18

Capacity : 100-1000T

Gas Assist Injection Moulding

PU Paint Shop

Location : Gr Noida

SOP

Area

M/C

Capacity

: 2018

: 1000 SQM

: 4

: 180-450 T

Safety Critical Parts

Steam Injection

Location : Tapukara, Raj

SOP

Area

M/C

Capacity

: 2012

: 15200 SQM

: 21

: 200-1800 T

Clean Room for Lens Molding

U/s Welding

SEKISUI DLJM Plants

Location : Chennai TN

SOP

Area

M/C

: 2015

: 16000 SQM

: 28

Capacity : 100-1000T

Gas Assist Injection

Moulding

PU Paint Shop

Location

SOP

Area

M/C

Capacity

: Chennai, TN

: 2018

: 21800 SQM

: 31

: 200-1850T

Plating SOP : Feb 20.

Location

SOP

Plot Area

M/c

: Gujarat

: Nov 20

: 75000 SQM

: 48[Currently 5 m/c]

Capacity : 250-1400T

Commercial Tool Room (Ph-2)

PU Painting (Ph-2)

SEKISUI DLJM Plants

PU Painting, Chennai – Unit-1 & Gr Noida

Technology: Tai Ki Sha Japan

Feature: 3 Coat, 1 Bake Line Over Head Conveyor Elevated Paint Shop Four stage Pre Treatment

Specialization:

Air bag Cover Painting Steering Garnish Painting. Exterior Parts Painting Interior Parts Painting. Hi Gloss & Matt Finish

Chrome Plating Plant - Chennai

Surface Finishes :

Bright Chrome / Mirror FinishSatin Finish / Matt FinishBlack ChromeCr 6 & Cr 3 Polymers For Plating:

ABS & PC- ABS.

[SOP: Feb 2020]

Plating Capacity : 1000 Sq. m. / DayChemistry : Atotech, GermanyPlant make : Growell, IndiaETP – WRC – ZLD : SIMA, HaryanaFilters : Hendor, NetherlandsRectifiers : SanRex, JapanTank size : 2700 x 1700 x 600 mmPlating Window : 2300 x 1300 x 350 mm

Alliance With SHINKOSYA CO. LTD, JAPAN. Leaders in ABS Chrome Plating in Japan and Mexico

for Automotive OEMs

Location : H 17, SIPCOT, Vallam Vadkal, Chennai.

New Paint Shop By Tai Ki Sha, Japan – Unit 2

Chennai Technology : Tai Ki Sha Japan Envelope Size : 1800 x 500 x 1200,

1400 x 500 x 1200 (In mm)

Feature : 3 Coat 1 Bake Line Flat Bed Conveyor Four Stage Pre Treatment SOP – Q2, 2021 Provision of Robots in Booth

Specialization: Air Bag Cover Painting Steering Garnish Painting. Exterior Parts Painting Interior Parts Painting. Hi Gloss & Matt Finish Tailgate Appliques Spoiler, BSM, BCP, etc. Door Handles (Interior & Exterior) Wheel Rim Cover Grills

Design Development & Technology

Product Design. Mold Design. Mold Flow. 3DScanning.

• UNIGRAPHICS NX-11 - 3 SEATS[INDIA]

• AUTOCAD [INDIA]• 3D SOFTWARE - GEOMAGIC• CATIA [JAPAN]• ESPRI [JAPAN]• CAE [JAPAN]

200+ Engineers Working on latest GenSoftware in India & Japan

Quality Assurance & Value Added Services

3D SCANNER, CMM, VMM ULTRASONIC & VIBRATION WELDING GAS & STEAM INJECTION

Product Reliability & Testing Facility

CASS TEST EQUIPMENT THERMAL CYCLE TESTINGEQUIPMENT

HULL CELLTESTDFT METER

MICROSCOPE

HOT AIR DRYER

Testing Equipment, Plating Quality Lab & Safety, Critical Parts

GLOSS METER

ANEMO METER

DFT METER DELFESCO

PLATINGLAB

UTM

MUFFLEFURNACE

SAFETY PARTS ASSYCMM FARO ARM

IZOD/CHARPY TESTER

CROSS WAVE COMPRESSION TESTING

POLYMER TEST LAB

Test Lab

Present Product Category – 4W

Present Product Category – 4W

Present Product Category – 4W

Present Product Category

29

DOOR HANDLES MARK FOG LAMP CHROME TAIL LAMP GARNISH

MOLE 1 CHROME HANDLE COVER

FRONT GRILL CHROME FINISHER FRONT BUMPER LOWER GARNISH

FINGERGUARD

Existing Chrome Plated Parts

31

SYMBOL MARK – BA PROJECT

SYMBOL MARK H – GS PROJECT

SYMBOL MARK H – IB PROJECT

Existing Chrome Plated Parts – Hyundai

SYMBOL MARK H – HCI PROJECT

Painted Parts Of BI3, SU2I, QY

BI3 FOG LAMPLH BI3 FOGLAMPRH

BI3 SPOILER GARNISH LH BI3SPOILER GARNISH RH

SU2I QUARTER FIXED PILLAR RH SU2I QUARTER FIXED PILLARLH

BI3 BACK PANEL (PLATING+PAINTING

QY FRONT LH RH QY REAR LH RH

Painted Parts Of BI3, SU2I, QY

Painted Parts of BI3 , QY & Plated PSA

Logo

B515 ICA PAINTED GRILL SURROUND

Painted Parts

RT 64 PAINTED GRILL

Painted Parts

Painted Parts of BI3 , QY & Plated PSA

Logo

RADIATOR GRILL

Grills & Trim Parts

B515 ICA PLATED GRILL SURROUND WITH INSERTS AND PAINTED BASE

REAR CONSOLE – CC21 DOOR TRIMS – CC21

Painted Parts – Grills & Trim Parts

Painted Parts of BI3 , QY & Plated PSA

Logo

PLATED TAILGATE GARNISHES

PS7I - DARK CHROME GARNISH PS7I - DARK CHROME TAIL GATE GARNISH WITH ASSY OF CAMERA & LAMP

BRIGHT CHROME TAILGATE GARNISH

Tailgate Garnishes - Chrome Plated

DOOR WISERS

BACK DOOR-SPOILER

SEDM Capabilities - Painted Parts

WHEELRIMCOVERS

BODYSIDEMOULDING– FRONT& REAR

35

New Developments Done BY SEDM

NEW DEVELOPMENTS :

Black Chrome Facility (Trivalent Chrome).

Development of Airvent Module Assembly for Domestic & GlobalExports.

Development of Door Trims / Pillar Trims for Domestic & Global Exports.

Introduction & Development of New Technology Related to Interior Decorative such

as “IMD” (In Mould Technology) through “Ink Transfer”. (Primarily Used for

Application on IP Console & Door Trims).

Steam Assist Injection Moulding for High Gloss Parts for “A-Surface”.

Advance Warning Triangle.

Painted Parts For Hyundai / Kia - Existing & Upcoming New Models.

36

New Developments Done BY SEDM

Black Chrome :

• New Black Chrome Plating processes have been developed from a Trivalent Chrome

process. The Black Colour is achieved by alloying other metals with the chromium

deposit.

• Latest Technology of Black Chrome process plates a smoother, more reflective, dark

chrome finish which does not requirea post dip for corrosion protection.

• Black Chrome Plating has a unique appearance, exhibiting not only the high reflectivity

of polished chrome but also has a depth which is not seen in other similar metal

finishes.

37

New Developments Done By SEDM

Black Chrome :

SU2ILONGERBODY –TAILGATE APPLIQUE SU2I LONGERBODY - DOOR HANDLE CHROME STRIP

38

New Developments Done BY SEDM Parts

SIDE AIRVENT LH

SIIDE AIRVENT RH

CENTRE AIR VENT

Development of Airvent Module Assembly :

AIRVENT MODULE WITH CHROME PLATING

39

New Developments Done BY SEDM

Development of Door Trims, Pillar Trims & IP Console

:

DOOR TRIMS PILLAR TRIMS & CONSOLE

The concept involves bringing the mold cavity surface temperature close to the

plastic melt temperature to improve the component surface aesthetics. In the

RTC process, the mold is heated by flowing steam through channels located

close to the cavity surface. Steam is replaced with chilled water in the same

mold channels to cool the mold.

Eliminate product surface weld line.

Eliminate painting on the product.

Strengthen the material flow filling effect, improve

production efficiency.

Improve the product surface finish, and make it

a mirror effect. Reduce stress in molding resulting to reduce

distortion after molding .

New Technology - Steam Assisted Injection Moulding

SEKISUI DLJM has tied up with NISSHA for IMD Technology .

IMD Through Ink Transfer Technology

New Technology - IMD

IMD Product Developed By SEDM In Different Variants.

Proprietary Product of SEDM: Advance Warning Triangle

Advance Warning Triangle

Credentials & Awards

Sekisui DLJM D&B : CRISIL Rating

धन्यवादநன்றிThank you

ありがとうございますMerci