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Feb.2015 Company Presentation 1
ERLER MAKINA
COMPANY PRESENTATION
FEBRUARY 2015
ISTANBUL
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 2
BRIEF HISTORY / MILESTONES
• 1990 : Erler Makina Establishes Our business life starts with our merchandise activities in new and used machinery trade at our first showroom, located in Bayrampasa-Istanbul
• 1994 : Production Starts Our first production site opens, also in Bayrampasa-Istanbul, in addition to our merchandise activities
• 1995 : Production Moves to Yenibosna - Istanbul
Our production site moves to our first own-property production hall, located in Yenibosna – Istanbul
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 3
BRIEF HISTORY / MILESTONES
• 1995 : First Contact With Customers We receive first RfQ’s from Bosch Thermotechnik, Manisa-Turkey and start our long-term business relationship with Bosch Group of Companies
• 1996 : Implementation of a QM-System Our first Quality Management System per ISO 9002:1994 gets certificated by TUV NORD, formerly known as TUV-RHEINLAND
• 1997 : First steps to Automotive-Sector We build first contacts with the former “Cankor”, the turkish business partner of the world-famous Autoliv Inc., and become an automotive supplier
Company Presentation
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 4
BRIEF HISTORY / MILESTONES
• 1999 : First Exports
We make our first exports to Italy
Company Presentation
• 2004 : Kirac Plant Opens Our production site moves to our new own-property, located in Kirac-Istanbul, and expands it’s area as well as it’s production capacity with new investments
• 2005 : End of Machinery Trade We get through our merchandies activities in machinery trade and focus exclusively on our activities as a turned parts supplier
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 5
BRIEF HISTORY / MILESTONES
Company Presentation
• 2008 : Improvement of QM-System We improve our quality management system per requirements of automotive industry / ISO TS 16949 and get certificated by TUV NORD again
• 2008 : Autoliv Supplier Award We happen to be the first european turned parts supplier in “Seat Belt Division” to successfully close the Autoliv Supplier Development Progra
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 6
ORGANISATION
Board of Chairmen
Bülent YILMAZER
Onur GÜLENER
General Manager
H.Bülent YILMAZER
Production
Erhan TÜREDI
Accounting
Selda MUTLU
Production
Mevlüt OKTAY
Logistics
Veli ISSI
Quality Control
Murat ULUSOY
Documentation
Sema Seven
Project Management
Onur GÜLENER
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 7
CONTACT
ERLER MAKİNA
H.Bulent YILMAZER Mech.Eng. MSc. General Manager English, German, Turkish * Finances bulent.yilmazer@erlermakina.net
T: +90 212 8861616 Ext.115 F: +90 212 8861117
Onur GULENER Mech.Eng. Quality Assurance Man. English, German, Turkish * Project Management * Customer Representative onur.gulener@erlermakina.net
T: +90 212 8861616 Ext.113 F: +90 212 8861117
Erhan TUREDI Mech.Eng. Production Man. Turkish * Product Realization erhan.turedi@erlermakina.net
T: +90 212 8861616 Ext.126 F: +90 212 8861117
Company Presentation
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 8
PRODUCTION : FACILITIES
• Kirac Plant
- Property of shareholders of Erler Makina
- Founded on an area 900 m2
- Offices : 600 m2 (in 4 floors)
- Production area : 1.700 m2 (in 3 floors)
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 9
• 43 Employees
- 3 x Management - 28 x Production - 6 x Quality - 3 x Logistics - 2 x Accounting - 1 x Driver
PRODUCTION : PERSONNEL
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 10
• 33 Main Production Machines
- 16 x Mechanical Single-Spindle Turning Automats (Exclusively Index)
- 3 x Mechanical Multi-Spindle Turning Automats (Exclusively Gildemeister)
- 12 x CNC Turning Automats (Miscellaneous; Miyano, Daewoo, Gildemeister,
Citizen, Takamaz, Tsugami etc.)
• 12+ Back Operation Machines
- 3 Revolver Turning machines
- 1 Honing Machine
- 3 Horizontal Milling-Sawing machines
- 2 Vertical Drilling and Tapping machines
- Miscellaneous Machinery for Special Purposes
PRODUCTION : MACHINERY PARK
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 11
• Precise Measurement Equipments
- 1 Mahr Contourograph XC 2
- 1 Mahr Roundness Tester MMQ100
- 1 Mitutoyo Profile Projector PH-A14
- 1 Tronic Hardness Tester HR-150A
- 1 Hommel Surface Roughness Tester W-Tester W55
- 1 Mitutoyo Surface Roughness Tester SJ-301
- 1 Mitutoyo Manual CMM Crysta Plus
- 1 Hoermle Automatic Glass-Table Videocheck Sorting Machine
- A Variety of Universal Measurement Equipments
MEASUREMENT EQUIPMENTS
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 12
ERLER MAKİNA
CUSTOMERS
- Autoliv Inc. (in Turkey, Romania, Hungary, Germany, France, Spain, China,
Brasil, Argentina, Estonia, Poland, Korea, Rep. of South Africa)
- Takata Vehicle Safety Systems (Germany, Poland)
- Tadirgan Group und Ortal Diecasting (Israel)
- Mercedes-Benz Turkey (Istanbul)
- Bosch Rexroth Group (Bursa, Homburg, Fellbach, Lohr, Horb, Vénissieux,
Fountain Inn, Pomedore)
- Plogsties GmbH (Germany)
- Rotzler GmbH (Steinen)
- Siemens Turkey (Istanbul)
- Wittur Lift Technologies (Werk Istanbul)
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 13
• Machined metal parts made of :
- Steel
- Brass
- Aluminium
PRODUCTS
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 14
• Production Range & Product Types
- 2 mm. up to 65 mm in Diameter
- Up to a total length of 800 mm
- Typical rotation-symmetric parts like Spacers, Bushings, Washers, Screw Plugs,
Threaded Inserts, Pins, Rods, Bolts, Nuts etc.
- All Heat- and Surface Treatment Processes by certificated Sub-Suppliers
- Surface Treatment Possibilities: Zinc, Nickel, Zinc-Flae Coatings, Polation,
Electro-Polation, Eloxal etc.
PRODUCTS
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 15
PRODUCTS
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 16
• Production Volume / Turnover / Exports Rate
- 2007 : € 1,8 Mio. with 11,0 Mio. Units and an Exports Rate of 32%
- 2008 : € 2,0 Mio. with 12,5 Mio. Units and an Exports Rate of 35%
- 2009 : € 1,4 Mio. with 11,6 Mio. Units and an Exports Rate of 25%
- 2010 : € 1,5 Mio. with 12,0 Mio. Units and an Exports Rate of 32%
- 2011 : € 2,0 Mio. with 17,0 Mio. Units and an Exports Rate of 43%
- 2012 : € 1,9 Mio. with 16,0 Mio. Units and an Exports Rate of 45%
- 2013 : € 1,9 Mio. with 15,0 Mio. Units and an Exports Rate of 54%
- 2014 : € 2,0 Mio. with 14,0 Mio. Units and an Exports Rate of 56%
PERFORMANCE
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 17
• Investments & Steps Forward in Last Five Years
- Expanding of the machinery park with 3 new six-spindle turning automats
- Expanding of the machinery park with 5 new CNC turning automats
- Expanding the quality lab with a Mahr Contourograph, a Mahr Roundness
Tester, a Hommel Surface Roughness Tester and a Mitutoyo CMM Machine
- Purchasing of a Hoermle Videocheck Sorting Machine with 3 Cameras
- Purchasing of a new precise washing machine for parts cleanliness
Total Investment in last five years: ~ 680.000 EUR
INVESTMENTS MADE
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 18
TARGETS
• Production Volume / Turnover / Exports Rate
- 2015 : € 2,2 Mio. With 15,0 Mio. Units and an Exports Rate of 50% min.
• Investments & Steps Forward Planned for 2015
- Certification of Environment Management System as per DIN EN ISO 14001
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 19
• Long-Term Targets
- Increase total turnover up to “€ 3,0 Mio.” Mark
- Move to a single-floored production hall with an area of 3.000 – 4.000 sqm.
TARGETS
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 20
PHOTO SHOTS FROM OUR PLANT
• Mechanical Machinery
Single-Spindle Turning Automats
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 21
PHOTO SHOTS FROM OUR PLANT
• Mechanical Machinery
Multi-Spindle Turning Automats Raw-Material Storing
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
März 2011 Firmenpräsentation 22
PHOTO SHOTS FROM OUR PLANT
• Mechanical Machinery
Multi-Spindle Turning Automats Multi-Spindle Turning Automats
Company Presentation 22 Feb.2015
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 23
• CNC Machinery
CNC Turning Automats
PHOTO SHOTS FROM OUR PLANT
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 24
• CNC Machinery
CNC Turning Automats
PHOTO SHOTS FROM OUR PLANT
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 25
• Back Operations
Part Washing Revolver Turning Machines
PHOTO SHOTS FROM OUR PLANT
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 26
PHOTO SHOTS FROM OUR PLANT
• Back Operations
Drilling Machines Handwork and Assembly
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 27
• Automated Sorting
PHOTO SHOTS FROM OUR PLANT
Automatic Video-Check
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 28
PHOTO SHOTS FROM OUR PLANT
• Warehouse
Material Receiving Area Product Warehouse
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 29
PHOTO SHOTS FROM OUR PLANT
• Quality Laboratory
Conditioned Laboratory
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 30
PHOTO SHOTS FROM OUR PLANT
• Quality Laboratory
Mahr Roundness Tester Mahr Contourograph
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 31
PHOTO SHOTS FROM OUR PLANT
• Quality Laboratory
Mitutoyo Profile Projector Hommel Surface Roughness Tester
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 32
PHOTO SHOTS FROM OUR PLANT
• Quality Laboratory
Mitutoyo CMM
ERLER MAKINA TIC.SAN.A.S.
Feb.2015 Company Presentation 33
CERTIFICATES
DIN EN ISO 9001 & ISO TS 16949
ERLER MAKİNA
ERLER MAKINA TIC.SAN.A.S.
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