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Rebar work at site
Indian ScenarioIndian Scenario
Prepared by
Service Masters
Site based Small Rebar Unit
- Site base unit set up with poor efficiency
- Requires huge amount of manual work
and lot of labour
Poor Inventory Control at site
- No control over the
inventory of row and
processed rebar
- Poor control leading
to lot of wastage
Poor Quality of Rebaring
- Poor quality of rebar generated and
with lot of manual work the final
product is of inferior quality
Huge Wastage and No Control
- With all manual work and
poor inventory control the
extend of actual wastage is
much higher than we
count
• It requires a team of 15-20 people to produce
2-3 tons rebar per day
• Minimum wastage is 5%
• Output per person=3000/20=150kg
Traditional working of Rebar
• Output per person=3000/20=150kg
These numbers are as we gathered from the working professional/ project
executioner in India.
Systematic Approach – Rebar Plant
• Centralized plant for Rebar processing catering to several
projects.
• As alternative, this plant can be site base also depending upon
the production requirement and project size.
• With plant set up, inventory control is very simple for row as • With plant set up, inventory control is very simple for row as
well processed rebars.
• With implementation of automation, achieve desired good
quality and would require very less amount of labour.
Systematic Approach – Rebar Plant
- Rebar plant with some
machinery and patented
MEP technology
Rebar Plant – Higher Quality
- Achieve Better Inventory
control, better working
and superior quality out
put with efficiency.
• For 1000 tons of rebar in a month, cost of rebar would be 450,00,000
Rs. + 5% wastage Rs. 22,50,000.
• Bigger size plant to cater large requirement of 15,000 to 25,000 tons of
rebar would require investment of INR 4-5 Cr.
• Smaller independent units can also be deployed for different
Rebar Plant – Fact Figures
• Smaller independent units can also be deployed for different
requirement, for instance stirrups, bend bar etc. This smaller units
would require INR 50-60 Lac.
• MEP machines can produce 4-5 tons of stirrups per day with two
workers.
• Work force requirement of 15 persons for plant of 1000 tons capacity.
• Output per person : 100,000/15 =6667 kg /person.
• Virtually Zero Wastage and 85% reduction in labour requirement.
• So plant cost can be recovered in 2-3 years.
Thank you!
For more information please feel free to contact us
Mr. Chander Dutta
chander.dutta@gmail.com
Mr. Prakash Shah
prakash.shah@servicemasters.in
Mr. Sandeep Sharma
sandeep@servicemasters.in
Service Masters
F-26, 1st Floor, Bali Nagar, New Delhi – 110 015
Ph: 25979313-14
Fax: 25979315
Email : servicemasters.fm@gmail.com
Web : www.servicemasters.in
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