Protected Membrane Roof System - LightGUARD

LIGHTLIGHTGUARDGUARD &&

CTI CTI Concrete Topped InsulatedConcrete Topped Insulated

PMR SYSTEMPMR SYSTEMUSA & CanadaUSA & Canada

LIGHTGUARD • T.CLEAR LIGHTGUARD was

developed over 34 years ago as an evolvement of the ballasted IRMA for Dow Chemical (Protected Membrane Roof).

•The system was developed as a lightweight system (4.5lbs per sq.ft.)

for roof membrane protection.

LIGHTGUARD © by T.Clear Corp.

•STYROFOAM© (extruded polystyrene)

•3/8 inch latex-modified extruded concrete topping

It is walking surface and ballast all in-one

•Tongue and Groove edges for wind resistance thermal efficiency and ease of installation.

• LIGHTGUARD© Protects membrane from ultra- violet rays, physical abuse, and thermal swings.

1/1/07

Attributes Value Test

Extruded Polystyrene Type VI ASTM C 578-92 Tongue & Groove Long Edge Latex Modified Concrete Face 3/8” (10 mm) Finished Overall Dimensions 24” Wide (610 mm)

48” long (1219 mm)2.375” thick (61 mm) for 2” foam3.375” thick (86 mm) for 3” foam

  Weight 4.5 lbs/ft.2 (22 kg/m2) R Value 5 per inch of foam ASTM C 518-91

(0.03m.K/W per mm) Thermal Conductivity 0.2 Compressive Strength 40 lbs./in2 (275.6 kPa) ASTM D 1621-79 Point Loading (1” x 1”) 450 lbs./in2 (275.6 kPa) Water Absorption < 0.1 ASTM D 2842-90 2” Steel Ball Drop Slight Indentations FM4470

< 0.05 (1.3 mm) Freeze/Thaw 750 cycles ASTM C 666 “B”-92 Permeability 0.8 ASTM E 96-95

Attributes Value Test Extruded Polystyrene Type VI ASTM C 578-92 Tongue & Groove Long Edge Latex Modified Concrete Face 15/16” (25 mm) Finished Overall Dimensions 24” Wide (610 mm)

48” long (1219 mm)2.938” thick (75.5 mm) for 2” foam3.938” thick (100 mm) for 3” foam

Weight 11 lbs/ft.2 (54 kg/m2) R Value 5 per inch of foam ASTM C 518-91

(0.03m.K/W per mm) Thermal Conductivity 0.2 Compressive Strength 40 lbs./in2 (3101 kPa) ASTM D 1621-79 Point Loading (1” x 1”) 1300 lbs./in2 (8958 kPa) Water Absorption < 0.1 ASTM D 2842-90 2” Steel Ball Drop 700 ft. lbd (952 J) FM4470

< 0.05 (1.3 mm) Freeze/Thaw 750 cycles ASTM C 666 “B”-92 Permeability 0.8 ASTM E 96-95

1/1/07

1/1/07

Attributes Value Test Extruded Polystyrene Type VI ASTM C 578-92 Tongue & Groove Long Edge Latex Modified Concrete Face 3/8” (10 mm) Finished Overall Dimensions 24” Wide (610 mm)

48” long (1219 mm)2.375” thick (61 mm) for 2” foam3.375” thick (86 mm) for 3” foam

Weight 4.5 lbs/ft.2 (22 kg/m2) R Value 5 per inch of foam ASTM C 518-91

(0.03m.K/W per mm) Thermal Conductivity 0.2 Compressive Strength 40 lbs./in2 (3101 kPa) ASTM D 1621-79 Point Loading (1” x 1”) 450 lbs./in2 (275.6 kPa) Water Absorption < 0.1 ASTM D 2842-90 2” Steel Ball Drop Slight Indentations FM4470

< 0.05 (1.3 mm) Freeze/Thaw 750 cycles ASTM C 666 “B”-92 Permeability 0.8 ASTM E 96-95 Thermal Emittance 94 ASTM E 408 Reflectivity Initial 84/Aged 65

Produced in Hamilton, OhioAutomated Production ProcessCertified by UL Laboratories

Production

P R O T E C T E D M E M B R A N E R O O F

P R O T E C T E D M E M B R A N E R O O F

PMR: Layer by LayerPlacing the insulation above the membrane protects the membrane from the damaging stresses that a roof can experience.

Membrane

Deck

LIGHTGUARD or CTI Roof Panels

3” LIGHTGUARD Durham Detention Center,

Durham, NC

After Dow invented an insulation durable enough to withstand exposure to the environment, the “upside down” concept needed a hard surface that still could give:

P R O T E C T E D M E M B R A N E R O O F

Excellent moisture resistanceSuperior long-term R-value

Exceptional durability, which extends the life of the roof or plaza

Membrane protection capability (against weathering, physical abuse, and hail damage)

Ability to maintain the membrane at a relatively constant temperature

An Idea Waiting to Happen

P R O T E C T E D M E M B R A N E R O O F

TCLEAR BenefitsLIGHTGUARD©© helps to

maintain the roof membrane at a relatively constant temperature, minimizing stress from freeze-thaw cycling and excessive heat

The blue area represents the relatively constant temperature of a protected membrane. The yellow area represents the temperature fluctuation of a conventional roof’s membrane.

P R O T E C T E D M E M B R A N E R O O F

TCLEAR BenefitsLIGHTGUARD© protects the roof membrane from

weathering, damage, foot traffic and other physical abuse (both during and after construction).

This allows year-round construction since roof is waterproofed first, then insulated.

LIGHTGUARD© permits easy removal and re-installation of ballast and insulation (for repairs or additional construction)

Durability! Don’t try this with a gravel ballasted roof.

P R O T E C T E D M E M B R A N E R O O F

TCLEAR Benefits

Compatible with a wide range of ballast options and membrane types

Provides excellent moisture resistance and stable long-term R-value

Offers exceptional durability to extend life of plaza or roof

Reduces repair expenditures

LIGHTGUARD©

Lasts approximately 10 years

High cost of tear-off

Conventional roof:

Costs related to disposal of materials in landfill

Lasts approximately 25 to 30 years or more

Reduces the frequency of tear-offs

TCLEAR LIGHTGUARD©:

Insulation can be reused, avoiding landfill fees and replacement product cost

P R O T E C T E D M E M B R A N E R O O F C O N V E N T I O N A L R O O F A S S E M B L Y

Life Cycle

Gravel Ballast may blow off or shift

Duke University HospitalHeliport Roof, Durham, N.C

Duke University Hospital’s commitment to go “green” in its 2007 heliport roof replacement project Duke University Hospital’s commitment to go “green” in its 2007 heliport roof replacement project has won a has won a national awardnational award for environmental stewardship and design for environmental stewardship and design excellence excellence..

The Washington, D.C.-based Center for Environmental Innovation in Roofing presented the award The Washington, D.C.-based Center for Environmental Innovation in Roofing presented the award during the 2009 International Roofing Expo held Feb. 3-5 in Las Vegas.during the 2009 International Roofing Expo held Feb. 3-5 in Las Vegas.

“Duke Medicine is striving to be “Duke Medicine is striving to be environmentally responsibleenvironmentally responsible in the construction and operation of in the construction and operation of our facilities,” says our facilities,” says Robert GuerryRobert Guerry, director of Medical Center Engineering and Operations. “We , director of Medical Center Engineering and Operations. “We hope the hope the positive outcomepositive outcome of the heliport roof sets the stage for of the heliport roof sets the stage for further successfurther success, as we plan , as we plan future hospital facilities.”future hospital facilities.”

Center Executive DirectorCenter Executive Director Craig Silvertooth Craig Silvertooth said the Duke Hospital roof project said the Duke Hospital roof project illustrates illustrates perfectlyperfectly the intent of the center’s 2009 Excellence in Design awards program. “The environmental the intent of the center’s 2009 Excellence in Design awards program. “The environmental and economic benefit ofand economic benefit of forward-thinking forward-thinking roof design can be very significant, as demonstrated by roof design can be very significant, as demonstrated by the Duke Hospital project,” Silvertooth said.the Duke Hospital project,” Silvertooth said.

Go “Green”Go “Green”

The numerousThe numerous “green” outcomes “green” outcomes of the Duke Hospital helipad project included: of the Duke Hospital helipad project included:

• 718 tons of solid construction waste• 718 tons of solid construction waste diverted diverted from the landfill from the landfill (and $29,797 in landfill dumping fees were avoided).(and $29,797 in landfill dumping fees were avoided).

• 430 tons of roof ballast stone • 430 tons of roof ballast stone recycledrecycled in Duke Forest for road stabilization. in Duke Forest for road stabilization.

• 2,120 miles of dump truck/landfill travel • 2,120 miles of dump truck/landfill travel avoidedavoided (and 265 gallons of fuel spared), (and 265 gallons of fuel spared), based on Waste Industries Inc. calculations.based on Waste Industries Inc. calculations.

• • 289,000 board feet of T.CLEAR LIGHT289,000 board feet of T.CLEAR LIGHTGUARD salvagedGUARD salvaged and preserved for and preserved for future reuse; so far, four other Duke buildings have been re-roofed future reuse; so far, four other Duke buildings have been re-roofed with the salvaged insulation.with the salvaged insulation.

The helipad project reflects Duke’sThe helipad project reflects Duke’s commitment commitment to vision and leadership in environmental stewardship to vision and leadership in environmental stewardship and sustainability, and to go and sustainability, and to go beyond compliancebeyond compliance in pursuing sustainability, stewardship and resource in pursuing sustainability, stewardship and resource conservation.conservation.

Felix MarkhamFelix Markham of Medical Center Facilities Planning was the staff architect. of Medical Center Facilities Planning was the staff architect. Katherine JordanKatherine Jordan was the LEED accredited professional with the Office of the Medical Center Architect. was the LEED accredited professional with the Office of the Medical Center Architect. Tim PennigarTim Pennigar was Engineering & Operations project manager for the helipad roof. was Engineering & Operations project manager for the helipad roof.  

P R O T E C T E D M E M B R A N E R O O F

TCLEAR is a Better ValueA protected membrane roof is cost-effective because it performs year after year, contributing to the building’s overall sustainability by delaying tear-off.

Longer life cycle more than makes up for initial construction cost– Deferring a roof replacement by 10 years can save hundreds of

thousands of dollars

Reduces annual maintenance costs because membrane is protected from physical and environmental abuse

Insulation and ballast can be reused

P R O T E C T E D M E M B R A N E R O O F

Maintenance CostsIn commercial roofing, maintenance costs can be significant if patching, cleaning or rejuvenating is required.

TCLEAR systems have significantly lower maintenance costs than conventional low slope roofs.

For example, the owner of a 50,000 ft2 (4,645 m2) PMR can reduce the maintenance costs from 3 percent of initial roof cost to 1 percent of initial roof cost, providing a significant cost savings.

An investment in a LIGHTGUARD PMR is paid back in about 7 to 10 years, after which the savings in maintenance costs continue to help the operations budget.

P R O T E C T E D M E M B R A N E R O O F

The LIGHTGUARD System at WorkMichigan State University in East Lansing, Mich., is no stranger to the protected membrane roof. More than 160 campus buildings have a PMR

In addition to day-to-day durability and thermal performance, T.Clear LIGHTGUARD withstands the load demands on the PMR duringrenovation and expansion projects.

M I C H I G A N S T A T E U N I V E R S I T Y

P R O T E C T E D M E M B R A N E R O O F

Located in downtown Salt Lake City, The Conference Center has a 70,000 ft2 (6,500 m2) rooftop meadow – a massive re-creation of the wild landscape of Utah. The vegetation provides an aesthetically pleasing location as well as contributes to the reduction of the “urban heat island” effect.

STYROFOAM extruded polystyrene from Dow provides the water resistance and compressive strength necessary to support the roof’s heavy soil loads. Coupled with T.Clear LIGHTGUARD , walk areas are protected from incidental traffic and use.

T H E C O N F E R E N C E C E N T E RThe LIGHTGUARD System at Work

P R O T E C T E D M E M B R A N E R O O F

T H E A M E R I C A N C I T Y B U I L D I N G, Chicago

HEAVYGUARD

As concern grows over energy use and natural resources, building owners and occupants are asking for “green” or environmentally friendly buildings that offer long-term performance and efficiency without straining construction and operating budgets.

P R O T E C T E D M E M B R A N E R O O F

Sustainability in the Roofing Industry

To contribute to sustainability, builders and architects are choosing LIGHTGUARD© & CTI Insulated Roofing Panels for PMR applications. Its long-term thermal performance curbs the drain on energy resources, and its durability and superior moisture resistance increases the building’s life cycle.

P R O T E C T E D M E M B R A N E R O O F

Sustainability in the Roofing Industry

Objective: Reduce the total energy consumption of the building (life-cycle costing)

PMR benefit: PMR performs year after year – and the more a roof can be kept in use, the more it contributes to the overall sustainability of the building by delaying the impact of eventual tear-off.

P R O T E C T E D M E M B R A N E R O O F

Sustainability Objective

Objective: Reduce global warming impact from excessively using energy sources (reduce)

PMR benefit: A PMR using a rigid, extruded polystyrene insulation, with one of the highest R-values per inch, will realize reductions in utility bills, year after year. By reducing HVAC loads, this will lower pollution emissions from burning fossil fuels.

P R O T E C T E D M E M B R A N E R O O F

Sustainability Objective

Sustainability ObjectiveObjective: Reduce global warming impact by providing a sustainable and durable SOLAR Panel application

Introducing LIGHTGUARD Solar

Sustainability - Solar

LIGHTGUARD Solar• Directly Applied to LIGHTGUARD and CTI

No Pitch PocketsNo Wind Uplift Concerns

• Retro-Fit Existing LIGHTGUARD and CTI PMR Roofs

• Non-Glass System-– Passes Hail Testing

• Plug and Play System – Could Be Easily Redeployable

• No Premature Aging of Roof Membrane

P R O T E C T E D M E M B R A N E R O O F

Q: Is a LIGHTGUARD© PMR too expensive?

A: Actually, a LIGHTGUARD© PMR saves money in the long run.

The building can be weatherproofed faster, allowing interior trades to start work quicker.

The insulation is laid after the membrane – and can be laid in any weather.

Greater quality control is possible, as the membrane can be inspected or flood-tested before insulating and ballasting.

The overall labor costs and material costs are reduced compared to systems that require fiberboard and separate vapor retarder.

Lower maintenance cost and longer roof life span offset the initial capital cost for a LIGHTGUARD© PMR.

Has the AnswersQ U E S T I O N S A B O U T P M R ?

P R O T E C T E D M E M B R A N E R O O F

Q: Will my LIGHTGUARD© PMR roof blow off?A: No, because pressure equalization offsets the effect of wind uplift. The integrity of the membrane is essential to prevent air infiltration under the membrane.

In a lightweight PMR – with a loose applied membrane and covered with LIGHTGUARD© or CTI Roof Insulation – external pressures due to wind are mostly applied to the membrane.

The membrane will withstand the National Building Code of Canada calculated pressure if it is properly attached to the deck. In the case of a loose-applied membrane, it is important to prevent any air infiltration underneath the membrane. When air infiltration is restricted, any movement of the membrane will create a vacuum that will neutralize the uplift forces and keep the membrane on the deck.

Has the AnswersQ U E S T I O N S A B O U T P M R ?

Margate Condos

Coastal Application with High

Wind Securement

Margate Condos – Atlantic Coast –A View from the PMRoof

P R O T E C T E D M E M B R A N E R O O F

Q: Will my insulation get wet?

A: The Styrofoam extruded polystyrene insulation used in LIGHTGUARD© and CTI Roof Panels has the lowest moisture absorption of any insulation in the marketplace today.

All insulation can become saturated if a “diffusion closed” situation occurs. This happens when the insulation is sandwiched between the vapor barrier and the roof deck. Constant ponding can also lead to this condition. To avoid diffusion closed situations, provide for a good slope to drain in your roof design (a minimum of 1/4" slope per foot) and ensure impermeable roof coverings, such as pavers, are installed on pedestals, so that vapor can escape.

Has the AnswersQ U E S T I O N S A B O U T P M R ?

P R O T E C T E D M E M B R A N E R O O F

Q: Is it difficult to find a leak in a PMR system?A: In loose-laid membrane systems, it is true that water can enter the building far from the actual location of the leak. However, if the membrane is fully bonded to the deck, this water remains at the location of the leak. And in the case of a leak, the PMR is far easier to repair, because all of the original materials can be reused – an environmentally friendly feature that will save you thousands of dollars.

Has the AnswersQ U E S T I O N S A B O U T P M R ?

P R O T E C T E D M E M B R A N E R O O F

The Smart ChoiceA PMR assembly using LIGHTGUARD© or CTI Insulated Roof Panels is the preferred choice, whether you are an architect, builder or building owner.

Maintains membrane at a relatively constant temperature

To sum up the primary benefits, T.CLEAR CORP PMR SYSTEM :

Protects membrane from weathering and physical abuse

Allows year-round construction

The Smart Choice (continued)

P R O T E C T E D M E M B R A N E R O O F

Provides excellent moisture resistanceStable long-term thermal performance

Exceptional durability extends roof or plaza lifeReduces repair expenditures

Permits easy removal and re-installation of ballast and insulation

Compatible with many membrane types

P R O T E C T E D M E M B R A N E R O O F

Count on For a leading PMR performer that pays for itself with an extended life cycle and reduced maintenance and repair costs, count on LIGHTGUARD© & CTI Insulated Roof Panels.

LIGHTLIGHTGUARDGUARD© & CTI Project & CTI Project GalleryGallery

Just a few of our millions of Just a few of our millions of installed square feet of projects…installed square feet of projects…

Lynn Road School, Raleigh, NC

Federal Reserve Building

RJR TOBACCO

American City Building

Duke Power

Durham Detention

Durham Detention Center

Anchorage International Airport

USPS Airmail Facility

Thank you & for more information:Thank you & for more information:800.544.7398800.544.7398513-870-9246513-870-9246

Rwindell@tclear.netRwindell@tclear.net

www.tclear.com