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Proceedings of the ASME
International Mechanical Engineering
Congress and Exposition
- 2011 -
VOLUME 3
Design and Manufacturing
presented at
ASME 2011 INTERNATIONAL MECHANICAL ENGINEERING CONGRESS AND EXPOSITION
NOVEMBER 11-17, 201 1
DENVER, COLORADO, USA
ASME
Three Park Avenue * NewYork, N. Y. 10016
CONTENTS
DESIGN AND MANUFACTURING
ADVANCES IN MATERIAL FORMING, APPLICATIONS, TOOLING AND
RAPID PROTOTYPING
IMECE2011-62321 1
Simulation of Residual Stress in Lens Deposited H13 Tool Steel on Copper Substrate
Tushar K. Talukdar, Liang Wang, and Sergio D. Felicelli
IMECE2011-62372 11
Modeling and Simulation of Mecano-Welding Process for Tubular Sections
Zhengkun Feng and Henri Champliaud
IMECE2011-62445 15
Microstructure and Mechanical Properties of Electron Beam Deposits of AISI 316L
Stainless Steel
Liang Wang, Sergio D. Felicelli, Jacob Coleman, Rene Johnson, Karen M. B. Taminger,and Ratessiea L. Lett
IMECE2011-62668 23
Die Wear and Coating Galling in Stamping Advanced High Strength Steels
Hua-Chu Shin and Ming F. Shi
IMECE2011-63226 31
Optimal Central Composite Design for Manufacturing Simulation of 0.50 Caliber Projectile
Raghu Echempati, Bernadetta Kwintiana Ane, Mark E. Krueger, and Dieter Roller
IMECE2011-63701 41
Thermal Imaging of Laser Powder Deposition for Process DiagnosticsJoshua J. Hammell, Christopher J. Ludvigson, Michael A. Langerman, and
James W. Sears
CAD/CAM AND CAE SIMULATIONS, ALGORITHMS, TECHNOLOGIES AND
APLICATIONS
IMECE2011-62024 49
Path Planning for Functionally Graded Materials in Hollow Tissue Scaffold PrintingIbrahim T. Ozbolat
IMECE2011-62434 55
The Influence of the Roller Forming Path on the Neck-Spinning Process of Tube at
Elevated TemperatureChi-Chen Huang, Jung-Chung Hung, Cheng-Chan Lo, Chia-Rung Lin, and
Chinghua Hung
IMECE2011-62805 63
Minimizing Geometric Variation in Multistage Assembly Lines by Geometrical DecouplingPeter Edholm, Lars Lindkvist, and Rikard Soderberg
vii
IMECE2011-62905 73
Finite Element Modeling and Analysis of Structural Joints Using Nuts and Bolts
Prasannakumar S. Bhonge, Brian D. Foster, and Hamid M. Lankarani
IMECE2011-63388 85
A Semi-Computational Method to Predict Body Temperatures in an Automotive
Paint Bake Oven
Preetham Rao and Sreekanth Teeparthi
IMECE2011-63409 97
Artificial Neural Networks for Predicting the Performance of Novice CAD Users Based on
Their Profiled Technical Attributes
R. F. Hamade, A. H. Ammouri, and H. A. Artail
IMECE2011-63739 105
Reducing the Size of NURBs Controls Nets Using Genetic Algorithms and CUDA
Matthew J. O'Neal and Cameron J. Turner
IMECE2011-63902 113
Design and Analysis of a Car-Truck Stand
John Clark and Raghu Echempati
IMECE2011-64471 121
Non-Linear Analysis of Energy Absorption Systems Under Impact Loads Through FEM
E. R. Ledesma-Orozco, J. A. Diosdado-De la Pena, G. I. Perez-Soto, A. Salazar-Garibay,J. F, Reveles-Arredondo, G. Villalobos-Llamas, and P. Duran-Resendiz
IMECE2011-64511 129
Finite Element Analysis of the ESTELA M1 Airplane Firewall (Representative Specimen)V. Ramirez-Elias, E. Ledesma-Orozco, and H. Hernandez-Moreno
IMECE2011-65074 137
Automatic Optimization of Casting Feeders Using Feed-Paths Generated by VEM
M. Sutaria, D. Joshi, M. Jagdishwar, and B. Ravi
IMECE2011-65848 147
A New Method to Analyze Three-Dimensional Non-Repetitive Run-Out (3D-NRR0) of
Angular Contact Ball BearingsZhaohui Yang, Jun Hong, Jinhua Zhang, Micheal Yu Wang, and Baotong Li
DESIGN AND MANUFACTURING OF COMPOSITES, MAINTENANCE
CONSIDERATIONS AND RECYCLING
IMECE2011-62170 157
Sandwich Structures With Smart Composite Face Skin
Hari Prasad Konka, M. A. Wahab, and Kun Lian
IMECE2011-62498 167
Sustainability of Fiber Reinforced Composites: Status and Vision for Future
Devi K. Kalla, P. S. Dhanasekaran, Bangwei Zhang, and Ramazan Asmatulu
viii
IMECE2011-62754
Evaluation of Advanced Composites Using Destructive Testing TechniquesR. Asmatulu and V. Movva
175
IMECE2011-62821 183
An Investigation on the Mechanical Property of Unidirectional Basalt Fiber CompositesTohru Hayakawa, Zhiyuan Zhang, Yuqiu Yang, and Hiroyuki Hamada
IMECE2011-62823 189
Effect of Hot Water Immersion on the Mechanical Properties of Jute and Jute HybridReinforced Composites
Ying Yu, Shiitiro Kawabata, Yuqiu Yang, and Hiroyuki Hamada
IMECE2011-64043 197
Optimizing the Mechanical Properties of Wood Plastic Composites Using Fiber-Glass
Mahdi Ashrafi, Masoud Olia, Ashkan Vaziri, and Hamid Nayeb-Hashemi
IMECE2011-64498 203
Rheological Study on Multiple Fiber Suspensions for Fiber Reinforced CompositeMaterials Processing
Dongdong Zhang, Douglas E. Smith, David A. Jack, and Stephen Montgomery-Smith
IMECE2011-64802 213
Design and Analysis of a Smart Composite WingZeaid Hasan, Hamzeh Hammoudeh, and Ghassan Atmeh
IMECE2011-64964 223
Bending and Impact Properties of Biaxial Weft Knitted Composites0. Demircan, A. R. Torun, T. Kosui, A, Nakai, and H. Hamada
IMECE2011-65285 233
Properties of Composite Cylinders Fabricated by Bladder Assisted CompositeManufacturing (BACM)Jacob P. Anderson and M. Cengiz Altan
ENERGY EQUIPMENT AND SYSTEMS: DESIGN AND MANUFACTURING
ISSUES, TRUST, RELIABILITY AND SAFETY
IMECE2011-62128 241
System Level Design and Simulation of PV/Diesel/Battery Hybrid Power Systems for
Portable Classrooms
AtifM. Aliuddin, AbdulAziz S. Alhamoud, and Samir Mekid
IMECE2011-62965 249
Evaluating the Technical, Economic, and Environmental Impact of the Level of
Decentralization in Energy Investment Decisions
Yiwen Liu, Bryant D. Hawthorne, and Jitesh H. Panchal
IMECE2011-63906 259
Energy Harvesting From Vertical Deflection of Railroad Track Using a Hydraulic System for
Improving Railroad Track SafetyCarl A. Nelson, Abolfazl Pourghodrat, and Mahmood Fateh
ix
IMECE2011-64149 267
Towards a System Analysis and Integration Framework for Early Design Trades in
Sustainable Building DesignJoseph Piacenza, Irem Y. Turner, Robert B. Stone, Jeffrey Knighton, and lhab Elzeyadi
IMECE2011-64172 279
Ultrasonic Vibration-Assisted Pelleting in Manufacturing of Cellulosic Biofuels:
An Investigation on Biomass Particle Size
Pengfei Zhang, Qi Zhang, Z. J. Pel, and Linda Pei
IMECE2011-64304 287
Effects of Treatments on Cellulosic Biomass Structure in Ethanol Manufacturing:A Literature Review
Qi Zhang, Pengfei Zhang, Z. J. Pei, and Linda Pei
IMECE2011-64307 295
Ultrasonic-Vibration Assisted Pelleting for Cellulosic Ethanol Manufacturing:An Experimental Investigation of Power Consumption
Qi Zhang, Pengfei Zhang, Z. J. Pei, Jonathan Wilson, Leland McKinney, and
Graham Pritchett
!M ECE2011-65814 305
Design, Manufacturing and Testing of a Camera-Like Aperture Mechanism
for a Solar Reactor
Shameel Abdulla, Hussein Zahreddine, Mahmoud El-Zamli, Feras Abdul Majid, lhab Rizk,Yasser Al-Hamidi, and Nesrin Ozalp
GENERAL TOPICS IN DESIGN AND MANUFACTURING
IMECE2011-62721 321
An Experimental Investigation on Cellulosic Biofuel Manufacturing: Effects of Biomass
Particle Size on Sugar Yield
Pengfei Zhang, Qi Zhang, Z. J. Pei, and Linda Pei
IMECE2011-63757 327
Effects of Joint Preparation Angle of Single-Vee Butt Welds on the Tensile Strength of
ASTM A36 Carbon Steel
Matthew R. McClure, A. Mehran Shahhosseini, Todd Alberts, and Phillip Cochrane
IMECE2011-65208 341
The Effect of Cryogenic Cooling on White Layer Formation in Hard MachiningD. Umbrello, S. Caruso, S. Yang, F. Crea, 0. W. Dillon, Jr., and I. S. Jawahir
HIGH SPEED MACHINING MODELS, REGENERATIVE CHATTER,ANAMALIES AND MEASUREMENTS
IMECE2011-62826 349
Impact-Cutting and Regenerative Chatter in Robotic GrindingBruce Hazel, Farzad Rafieian, and Zhaoheng Liu
x
IMECE2011-63364 361
Comparison Between Feed-Forward Back-Propagation and Radial Basis Functions Networks
for Roughness Modeling in Face-Milling of Aluminum
Carlos Perez and Juan De Dios Calderon
IMECE2011-63918 373
Modeling of Serrated Chip Formation With a Fracture Locus ApproachYalla Abushawashi, Xinran Xiao, and V. P. Astakhov
INNOVATIONS IN PROCESSING, CHARACTERIZATION AND
APPLICATIONS OFBIOENGINERED MATERIALS
IMECE2011-62216 385
Buckling Behavior of Glass-Fiber Reinforced Polyester Pultruded Columns
Malur N. Srinivasan and Vanchak Chayakul
IMECE2011-62756 391
Surface Free Energy Change of UV Exposed Composites and Coatings via
Acid-Base Interactions
ft Asmatulu and M. Ghaddar
IMECE2011-64155 397
Design and Utility of Specialist Comminution Set-Up for Plastics and Organic Materials
Marek Macko, Adam Mrozinski, and Jozef Flizikowski
IMECE2011-64719 403
Novel Application of Optical Density Technique to Evaluation of Corrosion Behavior of
Metallic Thin Films
Ruben Kotoka, Sergey Yarmolenko, Devdas Pai, and Jag Sankar
JOINING TECHNOLOGIES FOR ADVANCED MATERIALS IN
SYSTEMS AND STRUCTURES
IMECE2011-62779 409
Rotation of Material Axes Effects on Free Bending Vibrations Response of CompositeMindlin Base Plates or Panels Stiffened by Three Bonded Plate Strips
U. Yuceoglu, J. Javanshir, T. Farsadi, and 0. Guvendik
IMECE2011-62972 431
Investigation of Interaction of Laser Generated Lamb Waves With Structures of Interest
Lei Yang and I. Charles Ume
IMECE2011-62984 441
FEM Stress Analysis and Strength Prediction of Stepped-Lap Adhesive Joints of Similar
Hollow Cylinders Under Static Tensile LoadingsKazunari Kotajima, Yasuhisa Sekiguchi, Takashi Kobayashi, Yuta Ueda, and
Toshiyuki Sawa
xi
IMECE2011-63038 449
Two-Dimensional FEM Stress Analysis of Adhesive Butt Joints Filled With Nano-Compositein Adhesive Subjected to Static Tensile Loading
Toshiyuki Sawa, Shougo Tanabe, Takashi Kobayashi, Kazunari Kotajima, and
Yasuhisa Sekiguchi
IMECE2011-63307 457
Cathodic Disbondment of Rubber/Steel Adhesive Bonds Modeled as Liquid-Solid Reactions
AHA. Tarhini and Ramsey F. Hamade
IMECE2011-63570 465
Fasteners at Low Temperatures: Characterization and Methods for DesignMelanie Stephan, Jens 0. Weber, Ulrich Wuttke, and Christina Berger
IMECE2011-63774 475
Standardized Calculation of Bolted Joints for Future RequirementsC. Friedrich, H. Hubbertz, and G. Dinger
IMECE2011-64613 481
Scatter of Bolt Preloads in Pipe Flange Connection Tightened by Impact Wrench and the
Effect on Sealing Performance
Koji Kondo, Takashi Kobayashi, Yuya Omiya, and Toshiyuki Sawa
1MECE2011-65102 491
A Generalized Method for Weld Load Balancing in Multi Station Sheet Metal
Assembly Lines
Johan Segeborn, Daniel Segerdahl, Fredrik Ekstedt, Johan S. Carlson, Anders Carlsson,
and Rikard Soderberg
IMECE2011-65432 501
Analytical, FEA and Experimental Methods for Computing the Resilience of TappedThread Joints
YosefAmir, John Reif, and Nicholas Konkle
IMECE2011-65548 511
Bolted Joints-Stochastic ModelingYosefAmir
IMECE2011-65693 523
Texture Modification and Ductility Enhancement in Mg Alloy Through Friction
Stir ProcessingZhenzhen Yu, Zhili Feng, Hahn Choo, and Sven Vogel
LIGHTWEIGHT DESIGN AND MANUFACTURING OF AEROSPACE AND
TRANSPORTATION APPLICATIONS
IMECE2011-63545 529
Application of Finite Strip Method in Vehicle Design: Part 1 of 2 — Linear Buckling Analysisof Thin Walled Structures
Umesh Gandhi, Stephane Roussel, K, Furusu, and T. Nakagawa
xii
IMECE2011-63553 533
Application of Finite Strip Method in Vehicle Design: Part 2 of 2 — Post Buckling Analysis of
Thin Walled Structures
Umesh Gandhi, Stephane Roussel, K. Furusu, and Toshiaki Nakagawa
IMECE2011-63571 539
Clamp Load Retention of Bolted Joints Under Alternating and Superposed Thermal Stress
Markus Duchardt, Christina Berger, and Ulrich Wuttke
IMECE2011-64059 547
Size Reduction of Cellulosic Biomass in Biofuel Manufacturing: Effects of Biomass
Crystallinity and Particle Size
Meng Zhang, Xiaoxu Song, P. F. Zhang, Z. J. Pei, and T. Deines
MACHINES AND SYSTEMS: THEIR DESIGN AND
SERVICE MANUFACTURING
IMECE2011-62200 555
Analysis and Optimization of Rotor Housing Assembly
Yang Wang, Yulian Kin, Krasimir Zahariev, and Brian Smith
IMECE2011-62480 565
Metamodel-Assisted Ice Detection for Wind Turbine Blades
Veruska Malave and Cameron J. Turner
IMECE2011-62628 573
An Industrial Robot System for Pocket Machining of Large Size Engine Cylinder Covers
T. Y. Noh and C. W. Jung
IMECE2011-62691 579
Human Powered Press for Raw Earth Blocks
C. Ferraresi, W. Franco, and G. Quaglia
IMECE2011-62753 589
Design of an Air Pressure-Assisted Centrifugal Dewatering Method for Fine Particle
Suspensionsft Asmatulu
IMECE2011-63310 595
Feasibility Study of Using Simultaneous Motion of Two Rotary Axes to Evaluate MachiningCenter: Simulation
K. M. Muditha Dassanayake, Masaomi Tsutsumi, and Ohta Katsunori
IMECE2011-63506 603
Minimum Constraint Design Analysis and Modification of a Biaxial Tensile Test Fixture for
Hyperelastic Materials
Lowell Smoger, Mario Gomes, and Elizabeth DeBartolo
IMECE2011-63546 611
Semantic Analysis of Function-Solution DualityFrangois Christophe, Tuomas Ritola, Eric Coatanea, and Alain Bernard
xiii
IMECE2011-63922 621
Dynamic Balancing Analysis of the Armature in an Automobile Starting Motor:
An Industrial Case Study
Hugo I. Medellfn Castillo and Edgar A. Mendoza Lopez
IMECE2011-64220 629
Opto-Mechanical Methodology for Feature Detection of Contours
Devdas Shetty, Claudio Campana, Robert Dinan, Anil Gurimitkala, Nikolay Nazaryan,and Saeid Moslehpour
IMECE2011-64424 639
Development and Modeling of Water Driven StageYohichi Nakao, Toshiaki Sano, Midori Nagashima, and Kenji Suzuki
IMECE2011-64594 645
Assembly Guidelines for High Performance Meso-Flexure Linkage Mechanisms
Prasanna Gandhi, Vaibhav Soni, Kaustubh Sonawale, and Naved Patanwala
IMECE2011-64652 655
Observation of Surface Structure of Kyo-Kawara (Ceramic Material for Roof Component)Fabricated by Traditional Skillful Technique
Masahisa Asada, Masaki Sakata, Takeshi Shiono, Yuka Takai, Akihiko Goto, and
Hiroyuki Hamada
IMECE2011-64965 661
Design and Analysis of a Novel Radial Mud Pump Directly Driven by Permanent MagnetDisc Synchronous Motor
J. T. Liang, S. D. Zhao, and Y. H. Hu
IMECE2011-65302 667
Development and Validation of a Mathematical Model of Microfilm Formation in
Atomization Cooling of Micromachining
Kyle J. Boughner, John E. Wentz, and Benton J. Garske
MACHINING OF NEW MATERIALS
IMECE2011-63051 677
Viscoelastic Abrasive WaterjetNariman Ashrafi
IMECE2011-63748 683
Size Reduction of Poplar Wood Using a Lathe for Biofuel Manufacturing:A Preliminary ExperimentXiaoxu Song, Meng Zhang, Z. J. Pel, T. Deines, D. H. Wang, Q. Zhang, and P. F. Zhang
IMECE2011-63781 691
An Assessment, Definition, and Determination of the Minimum Uncut Chip Thickness of
Microcutting and Impact on Machining New Powder Metallurgy Nickel-Based SuperalloysZ. Y. Shi, Z. Q. Liu, and Y. B. Guo
xiv
MANUFACTURING AUTOMATION, PACKAGING, MATERIAL
HANDLING AND IDENTIFICATION
IMECE2011-62477 701
Simulation and Interoperability in the Planning Phase of Production Processes
Daniel Schilberg, Tobias Meisen, RudolfReinhard, and Sabina Jeschke
IMECE2011-64214 707
Smart Fasteners and Their Application in Flanged Joints
Babak Eslami, Randy Ganye, Chris Bunai, and Chandrasekhar Thamire
MECHANICAL PROPERTY CHARACTERIZATION AND MODELING OF
NOVEL MATERIALS AT DIFFERENT SIZE-SCALES
IMECE2011-63323 715
Experimental Study on Biaxial Ratcheting of SS316LN Steel Pipes Used in Fast Breeder
Reactor Structures
S. Athmanathan, Bharath Kumar Dandu, Rao C. Lakshmana, Santhana Krishnan,R. Suresh Kumar, and Chella Pandi
IMECE2011-63429 719
Electromechanical Characterization of Polyvinylidene Flouride (PVDF) Films in
Biaxial Extension
Sandhya Mohan and Rao C. Lakshmana
IMECE2011-63445 725
Estimation of Creep-Fatigue Damage Through Indentation Test Method
Raghu V. Prakash
IMECE2011-63541 731
Unit Cell Approach as a Multi Scale Modeling Technique for Predicting the Behaviour of
Fiber Reinforced High Strength Concrete Under CompressionSunir Hassan, Rao C. Lakshmana, and Babu K. Ganesh
IMECE2011-63810 737
Fiber Pull-Out Strength of Single-Walled Carbon Nanotube Reinforced Polypropylene (PP)
Composite Using Molecular Dynamics Simulation
A. Mandal, S. P. Singh, and R. Prasad
IMECE2011-64664 745
Spherical Indentation of Nickel Thin Film on Steel-4340 Substrate
Raghu V. Prakash, S. Arunkumar, and Ajith Ramesh
NATURAL REINFORCEMENTS AND PROCESSES TO PRODUCE
ENVIRONMENTALLY POLYMERIC COMPOSITES
IMECE2011-62409 751
Tensile and Bending Properties of Jute Fiber Mat Reinforced Unsaturated PolyesterMatrix Composites
E. A. Elbadry, M. S. Aly-Hassan, and H. Hamada
xv
IMECE2011-62819 761
Mechanical Properties of Jute/PLA Injection Molded Products-All Natural CompositesMasuo Murakami, Yuqiu Yang, and Hiroyuki Hamada
PHARMACEUTICAL, TISSUE AND MEDICAL EQUIPMENT
MANUFACTURING AND REGULATIONS
IMECE2011-62457 767
Reciprocating Bone Saw. Effect of Blade Speed on Cutting Rate
Timothy B. Lannin, Matthew P. Kelly, and Thomas P. James
IMECE2011-63593 773
Simulations and Measurements of Water Vapor Flow and Ice Dynamics in a
Freeze-Dryer Condenser
Arnab Ganguly, Alina Alexeenko, and Frank DeMarco
IMECE2011-65148 783
Linear Sawing Apparatus and its Evaluation for Research Into High Speed Bone SawingJohn J. Pearlman, Anil Saigal, and Thomas P. James
SIX SIGMA, DESIGN FOR SIX SIGMA, UNCERTAINTY, PROBABILITY AND
OPTIMIZATION IN MANUFACTURING
IMECE2011-62130 793
Gage Repeatability and Reproducibility Investigations of a Test Rig UsingANOVA/Xbar-R Method
Berna Balta, Fazil Onder Sonmez, and Abdiilkadir Cengiz
IMECE2011-63813 801
Process Improvement of Brake Lever Production Using DMAIC (+)
Chittaranjan Sahay, Suhash Ghosh, and Pradeep Kumar Bheemarthi
IMECE2011-65541 827
Comparison of Meta-Modeling Approaches for OptimizationSrikanth Devanathan and Patrick N. Koch
SUSTAINABLE MANUFACTURING ENGINEERING DESIGN-STRUCTURE,ANALYSIS AND PRACTICES
IMECE2011-62327 837
Knowledge Based Methodology Supporting Interoperability Increase in
Manufacture Domain
Joao P. Mendonga da Silva, Francisco Cavaco, Joao Sarraipa, and Ricardo Jardim-GoncalvesllD
IMECE2011-62605 845
A Methodology for Identifying Factors That Contribute to the Sustainability of BioinspiredEngineered Systems
Julia M. O'Rourke and Carolyn C. Seepersad
xvi
IMECE2011-64356 859
Life-Cycle Assessment of Electric Rice Cooker: A Case StudyZhenghui Sha and Gaurav Ameta
IMECE2011-64706 867
Current Rise Index (CRI) Maps of Machine Tool Motors for Tool-Wear PrognosticFt. F. Hamade and A. H. Ammouri
IMECE2011-65437 873
Cradle-to-Gate Life Cycle Analysis Comparison of Stamped Aluminum and Injection
Molded Polypropylene Vertical Axis Wind Turbine Blades
Senta Riley, John E. Wentz, and John Angeli
TRADITIONAL AND NON-TRADITIONAL MACHINING PROCESSES
IMECE2011-63240 881
Analysis of Ultrasonic Machining Using Monte Carlo Simulation
Chittaranjan Sahay, Suhash Ghosh, and Han Kiran Kammila
IMECE2011-63379 891
Parametric Influence and Optimization of Wire EDM on Oil Hardened Non Shrinking Steel
Nixon Kuruvila and H, V. Ftavindra
IMECE2011-63824 901
Milling Burr Size Estimation Using Acoustic Emission and Cutting Forces
Seyed Ali Niknam, Azziz Tiabi, Imed Zaghbani, Rene Kamguem, and Victor Songmene
IMECE2011-63850 911
HEM as an Environmental Friendly Alternative to Produce UFC
J. C. Arteaga-Arcos, J. Trujillo-Reyes, D. J. Delgado-Hernandez, A. Santamaria-Ortega,0. A. Chimal-Valencia, and H. T. Yee-Madeira
IMECE2011-64210 915
Optimization Device for Grinding Media Performance Parameters
Andrew M. Phan, Michael P. Summers, and John P. Parmigiani
IMECE2011-64817 925
Springback Evaluation of Parts Made by Single-Point Incremental Sheet FormingPaolo Bosetti and Stefania Bruschi
Author Index 933
xvii
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