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7/25/2019 PPPI OSI Soft Integration
http://slidepdf.com/reader/full/pppi-osi-soft-integration 1/28
Gretchen Schwenzer, PhD
OSIsoft, IncCopyright c 2004 OSIsoft Inc. All rights reserved.
Enterprise
Integration
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Agenda
• Enterprise System Maret
• !"siness #al"e
• $ransform %t&ata to $ransactions
• $echnology Options
• 'ortal Integration
• 'ro(ect E)ec"tion• %*I+, -hat is ne-
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Enterprise System Market
• AM% reports there is consolidation in maret yred"ction in vendors thr" ac/"isition and ofmaret
• Movement to strategic est rather than !est of!reed
• E%' vendors e)pand footprint Strategic !est
• SAM 1Strategic Asset Management !est of!reed
• E%' vendors move into Man"fact"ring Space
• E%' vendors offer platform technologyarchitect"res
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SAP NetWeaver Architecture
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Market Share depends on what isincluded
• AM% 32 of 2004 maret is SA''eoplesoft Oracle Sage 5ro"p andMicrosoft
• 6early %eports 2007
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Strategic Asset ManagementVendors
• M%O Soft-are MA8IMO
• Ind"s 'assport and EM'AC
• Synergen Series• &atastream M'2 M'3
• Mincom Ellipse
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MONEY - TIME - AGILITY
BUSINESS
PROCESS
ASSET
OFFICE
QUANTITY – QUALITY - COST
PERFORMANCE – AVAILABILTY - SECURITY
BETTER – FASTER -CHEAPER
Business Value – Bette Inte!ati"n Business# P"$ess#
Asset an% O&&i$e
• Involved 9 empo-ered :SE%S
having acc"rate information -ill
improve company decision process.
*ess variance -ill res"lt in higher
efficiency and lo-er operation cost
• $ighter 'rod"ction Control integrated-ith the "siness process -ill res"lt in
higher thro"ghp"t improved /"ality at
lo-er cost
• 5ood s"pervision -ill res"lt in goode/"ipment performance higher
e/"ipment availaility and sec"re
operation
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Business Value
Acc"rate Inventory Inventory %eorder
Minimi;e InventoryMeet order re/"irements
$imely &ata !"siness Stat"s in %eal $ime
%eact to !"siness Iss"es
Analysis in time to react or tae advantage
of opport"nities A"tomated Asset Availaility
<oc"sed Maintenance E)pendit"re
Asset Availaility
Capital :tili;ation
%ed"ced Costs
="ality Integration
1on>line sensorintegrate la andprocess
Compliance %eporting
'rocess Improvements
$imely &ata
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Business Value
#isiility Collaorative Enterprise
Saranes>O)ley
C"stomer %esponsive
$raceaility Compliance %eporting
'rod"ct prod"ctionvariales
Cost of prod"ction increased margins
'erformanceImprovement 'erformance Improvements over allman"fact"ring
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Transorm !t"ata intoTransactions• &ata !"cets or not e/"ivalent on oth sides there is no
simple mapping of single val"e from one system to the other
• Sensor Alarm for 'lant Maintenance ? SAM and E%' systems tal in terms of -or orders notifications
steps to e)ec"te -or order ? Some systems have no place to record reading val"e
? Alarm m"st e translated to notification or -or order ? Stat"s m"st e monitored
• $an Inventory #al"es ? Inventory can only e posted as goods movement res"lting from
goods receipt for p"rchase order or goods receipt or iss"e for
process prod"ction order ? Cost prod"ction confirm against orders ? +o e/"ivalent to tan inventory ? Ad("stments to inventory m"st e made according to respective
order
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Technology #ptions
• Man"fact"ring 'rocess
Management Integration
• 'ortal Integration• !"siness @areho"se
• Message !"s
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Mi$"s"&t O&&i$e
ERM - SAP
P"$ess C"$'(it
O)A
ASSET
LIMS# )CS# S$a%a#
PLC# et$*
S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP
Mi$"s"&t O&&i$e
ERM - SAP
P"$ess C"$'(it
O)A
ASSET
LIMS# )CS# S$a%a#
PLC# et$*
PROCESS
PIS,ste+
SAP P"tal
Mi$"s"&t O&&i$e
ASSET
LIMS# )CS# S$a%a#
PLC# et$*
ERM - SAP
SAP P"tal
RtPM
RLIN
PIS,ste+
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Mi$"s"&t O&&i$e
ERM - SAP
P"$ess C"$'(it
O)A
ASSET
LIMS# )CS# S$a%a#
PLC# et$*
S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP - O(ti"n .
•&esigned for enterprise f"nctionality• Missing ,no-ledge of the 'rocess
• Adapting to changes is a pro(ect
• +o process analysis forimprovement
• 'rocess and !"siness isolated ytime
• +o 'otential of improvement from A"tomation
• M"ltiple versions of O'C needed tos"pport
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S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP – O(ti"n /
Mi$"s"&t O&&i$e
ERM - SAP
P"$ess C"$'(it
O)A
ASSET
LIMS# )CS# S$a%a#
PLC# et$*
PROCESS
PIS,ste+
SAP P"tal
• One variety of O'C
• Calc"lations ? no data to SA' is a ra- val"e
• Config"ration isolated at the 'ISystem level no need to change
SA' recipe
• !rings data from O'C as -ell as other data so"rces. $h"s
protecting yo"r investment in data collection systems
• 'erformance analysis across "siness and a"tomation shop
floor systems Scada *ims &CS '*C etc.
• Alarming and Eventing
• Active #ie- schematic integration into the SA' 'rocess Cocpit
or SA' 'ortal. One graphic instead of m"lti>vendor approaches.%ed"ce training and cost of o-nership
• 'ISystem ecomes &ata @areho"se for time ased data "sed in
con("nction -ith SA' !"siness @areho"se
• S=C 'erformance Analysis Modeling 5olden !atch Analysis
• One set of %"les and $ools for Modeling and Analysis
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S"luti"n S(e$tu+ &" Manu&a$tuin! &" SAP – O(ti"n 0
Mi$"s"&t O&&i$e
ASSET
LIMS# )CS# S$a%a#
PLC# et$*
ERM - SAPSAP P"tal
RtPM
RLIN
PIS,ste+
• Man"fact"ring floor independence from E%' ?"ffering data no data lost
• Bigh cost to -rite and maintain SA' 'I Sheets
replaced -ith simple recipes• All data capt"red in time ased for analysis 1*a 'M
Man"al Entries
• Integration *A! ASSE$ 'erformance data for"siness improvement 'M =M Integration
• Analysis tools across enterprise %t'M
• :ser interface acceptance 'rocess!oo and BMI• A"tomated -ith minimal "ser interaction vs. Man"al or
Semi a"tomatic and no a"tomation system potential
• Error handling e)ception handling does not interr"pte)ec"tion. ,no-s -hat data cannot e collected and-hy
• &ata a"tomatically calc"lated and s"mmari;ed y
E#E+$S 1some time delayed
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#S$sot !tPM Business Package or the SAP Portal EP %&'
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#S$sot !tPM Business Package or the SAP Portal
• Certified y SA' Interface Soft-are for SA' +et@eaver $M
• Eventing et-een i#ie-s
• %ole>ased vie-s
• Comine 'rocess and !"siness vie-s on same page• Comine M"lti>"siness f"nctions in vie-
• :ser designed config"red
• *imited to #endors -ith SA' %elationship
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Business Package (APP
• Certification• &o-nloadale from
SA' site
• Selling license to ICE
and %*I+,• C"stomer incorporates
into many applications
• @e fi) scope and
definition
• &efined application• Approved application
y SA'
• <i)ed scope resolved
-ith SA'• Mareting
anno"ncements y
SA'
• SA' "ses to sell seatsto portal
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Seconds Minutes H"us )a,s M"nt1s Yeas
Data
Warehouse
)SAP BW
)OSIsoftRtPM
Volume of Data
REAL TIME
)ECISION SUPPORT
CONTINUOUS
IMPROVEMENT
Decision
Support
)SAP R/3
)OSIsoft RtPM
RtPM an% Tansa$ti"ns t" Business 2ae1"use
OSIsoft %t'M has all the data in a
collaorative environment delivers&ecision S"pport and Contin"o"s
Improvement
&elayed !atch &ata $ransfer
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Message Bus
SAP
XML transformation
Data and SchemaWho Stores the Data?
Who Translates the Data?
Who Figures out how to repl to re!uests?Who traces errors in re!uests and data?
Who interfaces to sensors?
Who figures out when to repl?
Who presents data to the user?
Where is analsis done?
Who traces the completion and "nows what is missing?
Who holds data when ser#ers are down?$ow does this fit with m Portal?
Who schedules the collection of data?
Who aggregates the data?
Who cleanses the data?
Who formats the data?
XML and Schema
$ow do % support the mapping?
$ow do % &uild a connector?
$ow do % handle upgrades?
What are m on'going costs?
(ustom (onnector
or Adaptor
Message !"s
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Message Bus
SAP
XML transformation
Data and Schema
)L%*+ and P% Stores the Data
)L%*+ Translates the Data and Messages
)L%*+ Figures out how to repl to re!uests
)L%*+ Detects errors in re!uests and data
P% %nterfaces to sensors
)L%*+ Figures out when to repl and how
)L%*+ Traces the completion and "nows what is
missing
ProcessBoo" presents data to the user
P% and ProcessBoo" does the analsis
P% and )L%*+ stores data when ser#ers are down
P%'%(, and P%'Acti#e-iew wor" with
mSAP.com and other portals and gi#es me we& parts
)L%*+ schedules the collection of data
)L%*+ aggregates the data
Sigmafine cleanses the data
)L%*+ formats the data
)L%*+ stores Business )ules
XML and Schema )L%*+ PP'P%/ 0M/ PM
BAP%/ )F(
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Message Bus
SAP
XML and Schema )L%*+ PP'P%/ 0M/ PM
BAP%/ )F(
Direct (onnection
%mmediate Deli#er
1uaranteed Deli#er
(ertified ,nd to ,nd
%nternal (ompan
1raphics (onnectionStandard install
Standard Tools
(rosses Firewall
XML Based
Must (onfigure Business (onnector
Message 0ueue Deli#er
Another point of failure
$andles e2change &etween companiesStill re!uires support of same BAP%3s and )F(3s
De#elopment Tools of connector )e!uires
BAP% and )F( Message Bus
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Message Bus
Translates
Formats
%nterprets
(hec"s
Aggregates
Traces
Stores
Answers
(alculations
Business
)ules
XML
%ntegration
Bro"er
BAP%
)F(
%nter'
face
)L%*+ P%
BAP% and )F(
XML and
Schema $istor
%nterfaces
4DS
Ser#er
(alculates
(ertified55
4pgrades
Fi2ed (osts
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Pro*ect E(ecution
• Create a m"ltidisciplinary $eam
• Identify -orflo- and constraints
• 'rototype small facility to e)ploreconcepts and identify iss"es
• 'lan for and Incorporate early in
pro(ect sched"le• 'lan for data validation
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!+$N, what is new• SA' ''>'I
? %epetitive Man"fact"ring -ith Alermale
• SA' 'M ? S"pport of 3 additional !A'IDs
• Create maintenance Order !A'IA*MO%&E%MAI+$AI+• Change Maintenance Order !A'IA*MO%&E%MAI+$AI+• &isplayF%ead Maintenance Order !A'IA*MO%&E%5E$&E$AI*• <ind Maintenance Order !A'IA*MO%&E%BEA&5E$*IS$• Create E/"ipment Mater %ecord !A'IE=:IC%EA$E
• Change E/"ipment Master %ecord !A'IE=:ICBA+5E• &isplayF%ead E/"ipment Master %ecord !A'IE=:I5E$&E$AI*• <ind E/"ipment Master %ecord !A'IE=:I5E$*IS$• Create <"nctional *ocation !A'I<:+C*OCC%EA$E• Change <"nctional *ocation !A'I<:+C*OCCBA+5E• &isplayF%ead <"nctional *ocation !A'I<:+C*OC5E$&E$AI*• <ind <"nctional *ocation !A'I<:+C*OC5E$*IS$
• Create Maintenance +otification !A'IA*M+O$I<C%EA$E• Change Maintenance +otification !A'IA*M+O$I<&A$AMO&I<6• &isplayF%ead Maintenance +otification !A'IA*M+O$I<5E$&E$AI*• <ind Maintenance +otification !A'IA*M+O$I<*IS$E=:I or
!A'IA*M+O$I<*IS$<:+C*OC
? A"tomatic load of <"nctional *ocations and E/"ipment %*I+, andMod"le &ataase
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Module "ata-ase automaticallycreated rom E!P . Ma(imo e(ample
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!+$N, "evelopments• M%O Soft-are MA8IMO
? 'rod"ct %eleased last year ne- release -ill incl"de e/"ipment load
event stat"s tracing• 'eopleSoft EnterpriseOne 1G.&. Ed-ards One@orld
? Agreeement -ith 'eoplesoft in final phase ? 'M interface released Irving 'aper ? Other mod"les -e are looing at incl"de 'rod"ct &ata Management
Shop <loor Inventory etc.
• Ind"s 'assport and EM'AC ? :sed Mimosa standard developed 8M* ased interface
• Synergen Series ? $rying to identify common c"stomer ase -ith Synergen
• Oracle e!"sinessS"ite 1eAM ? Investigating partnership looing for c"stomer interest
• &atastream M'2 M'3
? 'reliminary stage• Mincom Ellipse
? +eed #endor and c"stomer cooperation to p"rs"e
• MIMOSA OSA>EAI
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