Potsdam Propeller Test Case (PPTC) Cavitation Test Case 2 · PDF fileThe Second International...

The Second International Symposium on Marine Propulsors 2011 – smp‘11

Potsdam Propeller Test Case (PPTC)

Cavitation Test

Case 2.3

Hans-Jürgen Heinke

Potsdam Model Basin (SVA)

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Model propeller VP1304

VP1304

Diameter D [m] 0.250

Pitch ratio r/R = 0.7 P0.7/D [–] 1.635

Area ratio AE/A0 [–] 0.77896

Chord length r/R = 0.7 c0.7 [m] 0.10417

Skew θEXT [°] 18.837

Hub ratio dh/D [–] 0.300

Number of blades Z [–] 5

Sense of rotation [–] right

Type [–] controllable pitch propeller

Main data of model propeller VP1304

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Working points

Working points for the cavitation tests

Case 2.3.1 Case 2.3.2 Case 2.3.3

Advanced coefficient J [-] 1.019 1.269 1.408

Cavitation number based on n n [-] 2.024 1.424 2.000

Thrust coefficient (non-cavitating) KT [-] 0.387 0.245 0.167

Number of revolutions n [1/s] 24.987 24.986 25.014

Water density (tw = 23.2°C) [kg/m3] 997.44 997.44 997.37

Kinematic viscosity water (tw = 23.2°C) [m²/s] 9.337∙10-7 9.337∙10-7 9.272∙10-7

Vapour pressure (tw = 23.2°C) pv [Pa] 2818 2818 2869

Air content /s [%] 53.5 53.5 58.5

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Working points

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7

J c [-]

_ _ _ _ _ n = 25 s

-1, Re c = 1.54 - 1.89

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Working points

0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6

J c [-]

BTVC (SS)

BRC (SS)

BRC (PS)

Case 2.3.1

Case 2.3.2

Case 2.3.3

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Working points

Propeller Case 2.3.1

KT [-]

Case 2.3.2

KT [-]

Case 2.3.3

KT [-]

(non-cavitating) 0.3870 0.2450 0.1670

(cavitating) 0.3725 0.2064 0.1362

The cavitating propeller works in the range of the thrust break down

in each working point.

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Test arrangement

Cavitation tunnel type Kempf & Remmers K15A, test section 600 x 600 mm

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Test arrangement

Dynamometer Kempf & Remmers J25

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Cavitation observation

Cavitation behaviour – Case 2.3.1 – KT = 0.3725, n = 2.024

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Participants

11 groups, 12 solvers, 15 calculations

Group Solver Acronym

Berg-Propulsion Procal Berg-Procal

Cradle SC/Tetra Cradle-SC/Tetra

CSSRC ANSYS Fluent CSSRC-Fluent

HSVA QCM HSVA-QCM

PPB HSVA-PPB

INSEAN PFC INSEAN-PFC

SSPA ANSYS Fluent SSPA-Fluent

TUHH FreSCO+ TUHH-FreSCO

University of Genua Panel UniGenua-Panel

StarCCM+ UniGenua-StarCCM

University of Triest ANSYS CFX(FCM) UniTriest-CFX(FCM)

ANSYS CFX(Kunz) UniTriest-CFX(Kunz)

ANSYS CFX(Zwart) UniTriest-CFX(Zwart)

VOITH Comet VOITH-Comet

VTT FinFlo VTT-FinFlo

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Thrust coefficient

Thrust coefficients of cavitating propeller

Case 2.3.1

KT [-]

Case 2.3.2

KT [-]

Case 2.3.3

KT [-]

Exp. (non-cavitating) 0.3870 0.2450 0.1670

Exp. (cavitating) 0.3725 0.2064 0.1362

Berg-Procal 0.3760

Cradle-SC/Tetra 0.3750 0.1990 0.1380

CSSRC-Fluent 0.3740 0.1940 0.1320

INSEAN-PFC 0.3570 0.2330 0.1610

SSPA-Fluent 0.3880 0.2050 0.1440

TUHH-FreSCO+ 0.3830 0.1440

UniGenua-Panel 0.3922 0.2369 0.1378

UniGenua-StarCCM 0.3782 0.2035 0.1306

UniTriest-CFX(FCM) 0.3740 0.2030 0.1300

UniTriest-CFX(Kunz) 0.3750 0.2100 0.1330

UniTriest-CFX(Zwart) 0.3730 0.1960 0.1330

VOITH-Comet 0.3852 0.2101 0.1513

VTT-FinFlo 0.3860 0.2020 0.1420

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Thrust coefficient

Difference between computed and measured thrust of cavitating propeller

Case 2.3.1

KT [%]

Case 2.3.2

KT [%]

Case 2.3.3

KT [%]

Berg-Procal 0.94

Cradle-SC/Tetra 0.67 -3.59 1.32

CSSRC-Fluent 0.40 -6.01 -3.08

INSEAN-PFC -4.16 12.89 18.21

SSPA-Fluent 4.16 -0.68 5.73

TUHH-FreSCO+ 2.82 5.73

UniGenua-Panel 5.29 14.78 1.17

UniGenua-StarCCM 1.53 -1.41 -4.11

UniTriest-CFX(FCM) 0.40 -1.65 -4.55

UniTriest-CFX(Kunz) 0.67 1.74 -2.35

UniTriest-CFX(Zwart) 0.13 -5.04 -2.35

VOITH-Comet 3.41 1.79 11.09

VTT-FinFlo 3.62 -2.13 4.26

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Cavitation prognosis

Berg-Procal Test Case 2.3.1

Vapour volume fraction 50%

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Cradle-SC/Tetra Test Case 2.3.1

Vapour volume fraction 50% Vapour volume fraction 80%

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CSSRC-Fluent Test Case 2.3.1

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HSVA-QCM Test Case 2.3.1

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INSEAN-PFC Test Case 2.3.1

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SSPA-Fluent Test Case 2.3.1

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TUHH-FreSCO+ Test Case 2.3.1

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UniGenua-Panel Test Case 2.3.1

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UniGenua-StarCCM+ Test Case 2.3.1

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UniTriest-CFX(FCM) Test Case 2.3.1

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UniTriest-CFX(Kunz) Test Case 2.3.1

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UniTriest-CFX(Zwart) Test Case 2.3.1

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VOITH-Comet Test Case 2.3.1

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VTT-FinFlo Test Case 2.3.1

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Summary - Test Case 2.3.1

J = 1.0193, KT = 0.3735, 10KQ = 0.9698, σn = 2.024

Cavitation test

Inception of thrust break down (KT = 0.387 (non-cavitating) → KT = 0.3735 (σn = 2.024)).

Tip vortex and suction side cavitation appear in the radius range r/R > 0.90. Near the hub

root cavitation appears on the suction side. Hub vortex cavitation is strongly developed.

Calculation

There is in general an over determination of the risk of suction side sheet cavitation.

In general the calculations with VOF 20% over determine the suction side sheet cavitation,

especially on the leading edge.

The best agreement between the calculated and observed cavitation is found for a volume

fraction of VOF 50%.

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J = 1.0193, KT = 0.3735, 10KQ = 0.9698, σn = 2.024

Calc. 1 2 3 4 5 6 7 8 9 10 11 12

r/R>0.90

r/R<0.90 2020 20 20-50 20 20-50

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Berg-Procal Test Case 2.3.2

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HSVA-QCM Test Case 2.3.2

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Blade surface region p ≤ pV

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J = 1.2686, KT = 0.2064, 10KQ = 0.6312, σn = 1.424

Cavitation test

Strong thrust break down (KT = 0.245 (non-cavitating) → KT = 0.2064 (σn = 1.424)).

Tip vortex cavitation appears on the blade tip.. Strong developed root cavitation appears on

the suction side in the radial range from the hub to the radius r/R < 0.45.

Intermittent foam cavitation appears on the suction side.

Calculation

The calculations show in general a good prediction of the regions with cavitation danger.

The influence of VOF on the cavitation prediction is small.

The best agreement between the calculated and observed cavitation is obtained for a

volume fraction of VOF 20%.

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J = 1.2686, KT = 0.2064, 10KQ = 0.6312, σn = 1.424

Calc. 1 2 3 4 5 6 7 8 9 10 11 12

TVC 2020 20 20

cavitation

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HSVA-QCM/PPB Test Case 2.3.3

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Blade surface region p ≤ pV

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TUHH-FreSCO+ Test Case 2.3.3

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J = 1.4083, KT = 0.1362, 10KQ = 0.4890, σn = 1.999

Measurements

Thrust break down (KT = 0.167 (non-cavitating) → KT = 0.1362 (σn = 1.999)).

Pressure side sheet cavitation appears on the leading edge between darius 0.4 < r/R < 0.95.

Tip vortex cavitation is observed in the range r/R > 0.95.

Root cavitation appears on the pressure side near the hub and on the suction side in the

range from the hub to the radius r/R < 0.40.

Calculations

The calculations show in general a good prediction of the regions with cavitation danger

(sheet and root cavitation). No prediction of the tip vortex cavitation.

In general the best agreement between predicted and measured cavitation pattern is obtained

for a volume fraction of VOF = 20%.

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J = 1.4083, KT = 0.1362, 10KQ = 0.4890, σn = 1.999

Calc. 1 2 3 4 5 6 7 8 9 10 11

PSC 20 50

TVC ? ? ?

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Potsdam Propeller Test Case

The PPTC working group wishes to acknowledge the support for the Propeller

Performance Workshop given by the organisation team of the smp'11.

Special thanks also to the participants; without whom the workshop could not

have taken place.

Acknowledgements

Potsdam Propeller Test Case (PPTC) Cavitation Test Case 2 · PDF fileThe Second International...

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