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PORTABLE ABATTOIR
Readymade portable abattoir, designed to slaughter 1000 chickens per shift.
Approved by the South African Department of Health.
The container structure is durable, robust making the container Abattoir the perfect solution for the smaller business, farmer and in small r remote rural areas.
PAGE 1Contact ICBH GROUP:-
info@icbh.co.za
VISUALS & CONTENT
The abattoir is constructed startingwith a container in good condition. Tomaintain the integrity of security, wemake both hatches lockable frominside the container. In the bottom leftcorner is the hatch for loading live birdcrates into the killing area
This is the selling hatch underconstruction. The serving counterswings inside the abattoir and the roofswings down to lock the hatch fromthe inside. With this system, thesecurity of the container is good.
This picture illustrates the internalstructure where the water andelectrical fittings are all inside theceiling space, and made so robustlythat we are confident the systems inthe roof will never needmaintenance. In The left foregroundis the main circuit board to which allelectrical systems are connected,including the refrigeration controls.
Drainage is established from clean to dirty side without compromising the strength of the container by cutting the ribs under the floors
PAGE 2
There are 4 wash hand basins, two in the processing areas, and one in each entrance lobby.
In this picture can be seen all thekilling area equipment. Right front isthe scald tank, behind it is a knifesterilizer, wash hand basin, in theforeground the killing cones, andfinally the stunner.
View from the killing area towards theevisceration section. The pluckingmachine is back right with the redrubber plucker fingers.
This is a view from the clean end ofthe plant. This is where the birds areeviscerated, cooled and then cut upand packing takes place. Front left isthe incomplete serving hatch, apacking table with a whole birdpacking funnel, behind that a portioncutter(blue motor) then theevisceration trough, you can see thesmall white meat bins for holding thered offal, a sterilizer on the wallseparating this room from the dirtyroom. On the right back is the gibletwash and pack station, and in theforeground the storage refrigerator. PAGE 3
VISUALS & CONTENT
Close up of the evisceration room,trough on the left, giblet wash andpack on the right.
This picture shows the under counter fridge. This fridge will hold a little over 800 packed chickens.
Each lobby has a combination boot and apron wash. All processing and hygiene equipment is made from stainless steel
This is the air chill unit sans its curtains. The birds go onto 12 bird gambrels and as the kill progresses, the birds are pushed 12 at a time through the unit, the first birds coming out in just over an hour. PAGE 4
VISUALS & CONTENT
This is the eviscerating trough with dressing rail above and small meat trays for giblets. The goose-neck pipes are hand rinsing water supply and also serve to wash the offal down to the end of the trough
PAGE 5
VISUALS & CONTENT
COMPLETE WITH 1 x 24ft shipping container full converted into a portable abattoir
approved by the South African Department of Health.
Training in business management, poultry slaughter & food safety
Container rubberized floors, built in services
"clean" and "dirty" separation of entrance lobbies
Entrance lobby: boot and apron wash unit, knee operated wash hand basin
Outer curtains, inner curtains see-through pvc
Brackets for brooms and squeegees
Stunner
Bleeding cones
COMPLETE WITH
Scald tank
Plucker
Heads, feet and mala wash station
Heads, feet and mala pack station
Knife and glove sterilizer
Slaughter knives
Meat trays
Blood bucket
Mala bucket
Hot water geyser for water to wash hand basins
Dressing rail complete with shackles and trolleys
Evisceration trough with water points
Set of hand tools, 6 knives, 2 evisceration spoons, 2 neck skin cutters
Meat trays
Wash point for giblets
Packing table for giblets
Packing table for Whole birds and portions
Portion Saw
Packing funnel
PAGE 6
Air conditioner
Refrigeration compressor and condenser
Air chill unit
Chilling rail with 8 of 12 bird gambrels
Under counter fridge
Electrical equipment in stainless enclosure
Knee operated wash hand basins
Combination boot and apron wash
Inner and outer pvc curtains
Heat sealing wrapping machine
Live bird digital platform and printer scale
Digital printer scales ( Heads and Feet, viscera and sales point)
Tape bag sealers
Viscera removal spatulas/spoons
Pair of stainless steel mesh gloves.
Abattoir food grade clothing, aprons, boots, mop hats
Color coded cleaning equipment
5000l water tank and stand
Industrial backup generator & generator housing
Live bird crates
PAGE 7
COMPLETE WITH
This portable ablution block houses male and female toilets, hot and cold water showers and hand wash basins, staff lockers and as a laundry area for washing and tumble drying of staff uniforms.
PORTABLE ABLUTION
PAGE 8
VISUALS & CONTENT
Front loader washing machine
Front loader tumble dryer
Change room lockers
Drying towels
Canteen Tables sets
Serializing & washing detergents & health care products
Bathroom cleaning utilities
Contact ICBH GROUP:- info@icbh.co.za
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