View
215
Download
0
Category
Preview:
Citation preview
PACKAGING
SOLUTIONS
PET FOOD
INDUSTRY
FOR THE
salesitaly@concetti.com www.concetti.com
• Pet food producers know the impact made by their bags on the
retailers shelf is vital for influencing the purchasing decision.
• Superior barrier qualities, stain resistance and high quality graphics
are no longer optional .
• This is continuing to drive the move towards plastic film away from
traditional multi-wall paper bags.
• At the same time, other convenient features like reclosable bags and
easy opening are expanding into pet food and the zipper is
increasingly desirable.
MARKET TRENDS
Thanks to their 25 years of experience in the pet food sector, Concetti
Group manufactures innovative bagging and palletising machines
featuring many patented devices that allow :
• accurate bag handling
• flawless bag looks with the most advanced PE, PET and PE-Alu-PE
gusseted bags
• perfect sealing
• flexibility in the range of pack sizes
• ability to handle different types of bag and closure methods
• possibility to apply a zip closure to standard PE bags.
All of this is vital if the petfood manufacturer was to meet the widest
possible present and future demands of this complex market.
CONCETTI EXPERIENCE
20
Weighing systems Form-Fill-Seal system CONTINUA Open-Mouth bagging machines
Big-bag (Jumbo bag) filling systems
Palletizing systems Turn-key systems
EQUIPMENT RANGE
salesitaly@concetti.com www.concetti.com
Mini-Net/N-CV 1 to 7 kg NET/N-CV 2 to 20 kg
WEIGHERS
RICHTWERTE– ÄNDERUNGEN VORBEHALTEN
Concetti technicians have developed a combination
feeding system for pet food comprising a belt for the main feed and a vibrating trough
for dribble feed to add precisely the right amount of kibbles and obtain the desired weight with high accuracy
Single weigher: Production: 900 bags/h for bags between 2 and10 kg Two weighers: Production: up to1800 bags/h.
IPF IGF
All Concetti bag filling and closing machines are monobloc structures that constitute an integrated unit for safe, clean and reliable packing. .
IMF
IPF IMF IGF
Bagging machines for preformed bags
IPF fills bags between 1 and 7 kg. It reaches a production rate of 1800 bags/h with two bagging spouts.
IMF fills bags between 2 and 20 kg. It reaches a production rate of 1800 bags/h with two bagging spouts.
IGF fills bags between 2 and 20 kg. It reaches a production rate of 1000 bags/h with two bagging spouts.
IPF IMF IGF
Hourly production rates
■ Bag material: PE, PET, PE-Alu-PE, coated Paper, etc. ■ Bag type: with gussets, with handles, Quad seal/Stabilo-bags, Self-standing-bags, Pouch-type bags, Single-lip-bags, bags with front or top zipper, etc.
IPF IMF IGF
High versatility
The high-capacity empty bag magazines that Concetti have designed help to facilitate the operator’s work and enhance the overall system performance. Pet food producers with many different products and short job runs should find this appealing.
IPF IMF IGF
Empty bag magazine
Opening a gusseted bag for filling requires care to ensure the shape is not lost and the gussets are properly retained.
IPF IMF IGF
Bag opening and filling
Detail of the bag holder
Concetti machines are equipped with exchangeable plates – each plate corresponding to one exact bag width – for holding and retaining gussets of bags.
IPF IMF IGF
Bag opening and gussets restoring
Without Concetti’s patented system, arranged to give all-round gripping of the bag, proper opening and retaining of the quad seal bags is simply left to chance.
IPF IMF IGF
System for opening quad seal bags
•Efficient filling on Concetti machines includes bottom
vibration of the bag for compacting the product to improve palletisation and reduce the bag length.
• During transfer to the sealing station, Concetti uses a mechanical device (a roller) that can be selected if necessary to evacuate any
excess air in the top of the
bag.
IPF IMF IGF
Air evacuation
Different bag sealing methods available on the same machine
IPF IMF IGF
Heatsealing
Technical note:
For high performance, the sealing bars are protected by a reel mounted Teflon sheet allowing a clean sealing face to be wound on whenever signs of wear appear. On high-speed applications a seal-cooling device is supplied.
IPF IMF IGF
Smooth and even, single and double heatsealing
IPF IMF IGF
Pinch Sealing
Talking about versatility: the Concetti bagging machines feature an in-built heatsealing
station for pinch-
bags.
IPF IMF IGF
Top zipper
Conctti can also apply a reclosable top zip to ordinary PE, PET or Alu-compound bags.
CONTINUA FFS MACHINE
forms, fills and seals bags made from a tubular reel stock
Today, the market offers tubular reels fabricated from various materials, ensuring the best protection for the product. And reel
graphics can be extremely attractive. But still, the tubular reel stock represents the lowest cost way
to create a strong and safe bag.
CONTINUA FFS MACHINE
Quad seal bags
Continua FFS
features an optional device to make quad
seal bags from simple, tubular gusseted reel stock. These bags feature four vertical seals on the four lengthwise edges to improve stability and appearance of the bag on the shelf .
CONTINUA FFS MACHINE
Quad seal bags
Continua FFS
features an optional device to die cut one
or two carrying
handles, from simple, tubular gusseted reel stock.
Alongside the standard 10-20 kg bags, Continua™ FFS can now fill even 4 kg of pet food in stand up pouches .
CONTINUA FFS MACHINE
Maxi Pouch bags
CONTINUA FFS MACHINE
Air evacuation
Continua FFS features an optional device to evacuate the residual air from the bags and create vacuum filled bags .
CONTINUA FFS MACHINE
Top zipper
IGF + CONTINUA FFS MACHINE
Combined solution
Alongside the flexibility of the IGF™ machine for preformed bags in terms of bag size, material and format, this combined solution gives the ability to fill bags made from a reel allows to use both plain and printed PE film on reels up to 1200mm diameter. Production: up to 1000
bags/h
Production:
1200 bags/h ( 15 kg bags)
1800 bags/h ( 2-5 kg bags)
with double gripper tool
PS-3A 4S
Robotic Palletiser
Four-column robotic palletiser with gripper tool and layer-preforming stripper plates.
PS-3A 4S
Single or Double Gripper Tool
The gripper tools enables poorly filled bags to be handled easily and also sewn top bags to be overlapped. The special double gripper tools picks two bags (up to 5 kg) at a time placing them at different positions according to the layer configuration.
The gripper tool rotates thru’ 360º and is driven along the x and y-axes by servomotors and a system of toothed belts.
The layer is built up on a stripper plate
with side
compression to conform the layer before it is deposited onto the stack. After the layer depositing phase the stripper plates applies top compression to
the stack to ensure a level base for subsequent layers.
PS-3A 4S
Robotic Palletiser
PE sheet Carton sheet
PS-3A 4S
Application of cover sheet for empty pallets
PE-sheet
PE-net
Paper sheet
PS-3A 4S
Application of sheet between the layers
NET TYPE BIG BAG FILLING MACHINES
Complete with fully automatic empty pallet dispenser and parking roller conveyors. Double stacking big bags on a pallet High capacity: Up to 60 big-bag/hour (1500 kg).
ANCILLARY EQUIPMENT
Drop-through
metal detector
used when
filling alu-
bags.
Full bag metal
detector
Check weigher
salesitaly@concetti.com www.concetti.com
Labelling machine
TURN-KEY BAGGING LINES
This rapid switchover results in higher average outputs when compared to machines that have higher outright speed but require extended downtime between products, sometimes involving several change parts and lengthy set-ups.
One supplier for the whole packaging process. On all machines, the changeover from
one bag
programme to
another is made through the PLC and operator panel in just 90 seconds
without the use of
any tools.
Recommended