P09321 Detailed Design Review Mechanical Systems

P09321 DETAILED DESIGN REVIEWMECHANICAL SYSTEMS

Felix Feliz

Matthew Jones

Michael Boquard

Rebecca Jaiven

Justin Zagorski

Shuaib Mansoori

1

OVERVIEW

1. Project Intro2. Dispenser Layout3. Dispensing4. Refilling5. Transport6. Maintenance7. Manufacturing

1. BOM2. Sheet Layout including all parts

8. Engineering Analysis9. Issues10. Appendix

1. 2-D2. Engineering Analysis 2

INTRO – PROJECT DESCRIPTION

o Produce a robust prototype that dispenses medication on a time-bases to patients in a secure and accountable environment.

o Allow to dispense a week’s supply of up to 6 different pills for two patients accessed twice daily.

o Reliable and compact electro-mechanical dispensing system that can be controlled by a common laptop.

3

INTRO – PROJECT DESCRIPTION

4

MEDICINE DISPENSER - LAYOUT

Lid

Cylinder Holder/ Latch Assy

Support Rail

Ramp (Collapsible)

Empty Return Lid

Leg (Collapsible)

DISPENSING PROCESS

6

DISPENSING PROCESS

DISPENSING PROCESS

11.5”

12”

13”

REFILLING PROCESS

9

REFILLING PROCESS

Flip Ramp to gain access to cylinder slots

TRANSPORTATION

*note: dispenser is turned upside down

TRANSPORTATION

Collapsed Dispenser Cross-section View

6”

MAINTENANCE

For maintenance remove the 4 mounting screws located on the sides of the dispenser and lift the top.

There is a notch in the front of the housing at the center which can be used to help lift the lid. 13

MANUFACTURING: MECHANICAL BOM

MANUFACTURING: HOUSING SHEET METAL LAYOUT

15

Empty Lid

Lid

HousingRamp

Ramp Link RH Leg

LH Leg

MANUFACTURING: ASSEMBLY ORDER

Main housing Inner mounting rails for PCB Install PCB and nitinol latch assembly Mount Top Mount Empty return door Mount Extension/ Ramp Mount legs

16

ENGINEERING ANALYSIS

17

1

MN MX

X

Y

Z

92.938

18543614

53757136

889610657

1241814179

15939

FEB 8 200912:36:10

NODAL SOLUTION

STEP=1SUB =1TIME=1SEQV (AVG)DMX =.032406SMN =92.938SMX =15939

ENGINEERING ANALYSIS1

MN

MX

X

YZ

.022941

155.046310.068

465.091620.114

775.137930.159

10851240

1395

JAN 29 200913:38:11

NODAL SOLUTION

STEP=1SUB =1TIME=1SEQV (AVG)DMX =.657E-05SMN =.022941SMX =1395

18

ENGINEERING ANALYSIS

1

MNMX

X

Y

Z

.124784

2.6985.27

7.84310.416

12.98915.562

18.13520.707

23.28

JAN 23 200915:18:18

NODAL SOLUTION

STEP=1SUB =1TIME=1SEQV (AVG)DMX =.849E-04SMN =.124784SMX =23.28

19

ENGINEERING ANALYSIS

20

1

MN

MX

X

Y

Z

.144684

7.17514.205

21.23528.265

35.29542.325

49.35556.386

63.416

FEB 8 200913:08:07

ELEMENT SOLUTION

STEP=1SUB =1TIME=1SEQV (NOAVG)DMX =.227E-04SMN =.144684SMX =63.416

ISSUES

Ramp / Extension clearance Outside leg hinges 180 max Empty return lock Cylinder movement while upside down Empty return clearance Mounting location for sensors Mounting locations for ball & spring latches Edge deflection on 3’ drop Edge guards only protect the main housing

21

APPENDIX

22

Force Calculations Total Weight= Aluminum+Pills+Cylinders+Nitinol

+PCB

Aluminum =85.9 in3 = 8.41lb

Pills= .5g*10*33=165g = .363lb

Cylinder=10g *33 = .727lb

Nitinol =15g *33 = 1.09lb

PCB= .5kg *2 = 2.2lb

Total Weight =12.79 lb +Fasteners

Pressure on rails Pills+Cylinder+Nitinol+pcb

Force on legs

Force on corner drop Without rubber edge

guards

With rubber edge guards

Pressure on PCB