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Innovative routes to Petrochemicals/ChemicalsMorten Schaldemose
EVP, Haldor Topsoe
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Agenda
Market situation and trends
Methanol - the Alternative
Refinery streams to petrochemicals and chemicals
Solution: Flexible, diversified and integrated
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Market trendsCrude to chemicals and increasing demand from the fertilizer industry
• Over the next decades fuel production is expected to stagnate, while companiesconvert larger shares of the crude intopetrochemical products
• Significant growth is predicted for the petrochemical market within coming years
Meanwhile,
• Global Steam Cracking capacity is rapidly on the rise potentially carying the risk of over supply of olefins.
• Fertilizers demand in India is set to grow by 3 % and already today exports make up a substantial part of Indian consumption.
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An alternative to steam cracking: MethanolUsed in an increasing number of applications
Formaldehyde (wood, pharma, Automotive)
Acetic acid (Fleece, paints, Adhesives)
Dimethyl Terephtalate (recyclable plastic bottles)
Methyl Chloride (Silicones)
Fuel blending
DME (di-methyl-ether)
MTO (Methnol-to- Olefins)
MTBE
BioDiesel
Marine Fuels
Energy and MTO (40% of demand and high growth)Traditional uses (60% of demand)
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Refinery streams to Petrochemicals/Chemicals
Gasification
Syngas purification and adjustment
CoalNatural Gas Petcoke
Reforming
Refinery Gases
Methanol synthesis
HydrogenAmmonia synthesis
H2 / CO
BiomassRefinery products and waste
Naphtha
Petrochemicals & Chemicals
Feed Pretreatment & Purification
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IMAP™ portfolioThree solutions
IMAP Methanol+™IMAP Methanol+™
IMAP Ammonia+™
IMAP Urea+™
IMAP Ammonia+™
IMAP Urea+™
IMAP™ in-line design
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Ammonia and methanol production
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Ammonia and methanol production
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Ammonia and methanol production
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Topsoe IMAPTM Co-productionCustomer
Site
Country
Methanol
capacity
MTPD
Ammonia
capacity
MTPD
Start-up
SEMADCO *)
Talkha, Egypt
72 286 1993
Terra Industries, Inc. *)
Woodward, Oklahoma, USA
363 600 1994
Heilongjiang Chemical Plant *)
Qiqihar, Heilongjiang, P.R. China
120 600 1999
Petronas Fertiliser (Kedah) SdnBhd
Kedah, Malaysia
200 1,125 1999
Sichuan Lutianhua Stock Co., Ltd. *)
Sichuan, P.R. China
136 314 2003
Tatarstan
Russia
670 1,382 2015
SchekinoAzot
Russia
1,350 415 2018 (exp.)
Lavan
Iran
3,000 900 2020 (exp.)
*) Revamp of existing plant
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IMAP™ co-production technologyKey benefits - Any product split between ammonia and methanol can be produced
IMAP™ Shared reforming
section
Shared utilities
10–25% savings on
capital expenditures
No surplus production of
CO2
Flexibility towards
market price fluctuations
Lower unit cost for any
capacity
Less real estate
required
Up to 4% savings on operating expenses
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From Petcoke to Chemicals
Sulfuric acidAir
PetCoke Syngas
Steam
Steam
N2
CO2
MeOH
DME product
MeOH product
Urea product
NH3 product
O2
NH3
GasifierFinal
purification
NH3
synthesis
WSA™
Urea
synthesis
MeOH
synthesis
DME
synthesis
ASU
Sour shiftAcid gas
removal
H2S
Methanation SNG
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Takeaways
The future of refiners lies with flexibility with a differentiated & diversed product mix.
A solution is to converting low valuefeedstocks into Methanol-to-Olefins, DME, Urea, DAP
Further integration with the fertilizers industry is needed into the refinery streams
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