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2016 Annual Concrete Pavement Workshop
2016 WCPA Annual Concrete Pavement Workshop
WELCOME to the
2016 Annual Concrete Pavement Workshop
2016 WCPA Annual Concrete Pavement Workshop
THANK YOU FOR COMING• Great Attendance – 310 people registered
for the three days of events• 20 Exhibitors• 24 Sponsors
• It is going to be crowded, but for WCPA this is a great problem to have!!!!
2016 WCPA Annual Concrete Pavement Workshop
• Proud History– Founded in 1952 – 64 years old!!!!– Oldest paving association in the country
• Annual Workshop– First one held in 1980 – This is our 36th Annual Workshop!!!!!
2016 WCPA Annual Concrete Pavement Workshop
WCPA “VISION”
• providing a resource for education and research• developing new markets and technology• fostering a membership dedicated to building
meaningful public and private partnerships
“The WCPA will be recognized as the statewide representative for the concrete pavement industry by:
for the purpose of promoting the use of concrete pavement as the best pavement value.”
2016 WCPA Annual Concrete Pavement Workshop
Gold Sponsors
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2016 Annual Concrete Pavement Workshop
Gold Sponsors
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2016 Annual Concrete Pavement Workshop
Gold Sponsors
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2016 Annual Concrete Pavement Workshop
Silver SponsorsAon Risk Solutions
Flores Automation & Machine ControlThe Fort Miller Co., Inc.GOMACO Corporation
Illinois Cement CompanyLafarge Holcim
St. Marys Cement•
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2016 Annual Concrete Pavement Workshop
Bronze Sponsors
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2016 Annual Concrete Pavement Workshop
Buzzi Unicem USACTS Cement Mfg. Corp. / Rapid Set *
GerdauHusqvarna Construction Products
JC Supply & ManufacturingNeenah Foundry
Rexcon LLCSchmitt Technical Services
Sherwin IndustriesSika
Wisconsin Wire & Steel, Inc
WCPA Contractor MembersAugelli Construction Company
Chippewa Concrete Services, Inc.CPR, Inc.
Jim Fischer, Inc.Interstate Sealing & Concrete, Inc.
Martell Construction, Inc.Parisi Construction Company, Inc.
Penhall CompanyPtaschinski Construction Company
Raymond P. Cattell, Inc.Rennhack Construction Co., Inc.Sommers Construction Co., Inc.
Trierweiler Construction CompanyVinton Construction Company
Zignego Company, Inc.2016 WCPA Annual Concrete Pavement Workshop
WCPA Cement MembersBuzzi Unicem, USA
Continental Cement CompanyIllinois Cement Company
Lafarge HolcimLehigh Portland Cement Company
St. Marys Cement CompanyWisconsin Cement Company
PCA Great Lakes Region2016 WCPA Annual Concrete Pavement Workshop
Associate Members• Admixture• Ready Mix• Equipment Companies• Material Suppliers• Consultants
• 57 associate members
2016 WCPA Annual Concrete Pavement Workshop
2016 WCPA Annual Concrete Pavement Workshop
HARD COPIES AREAVAILABLE AT THE REGISTRATION TABLE OR THE WCPA EXHIBIT BOOTH
WCPA STAFF
• Kevin McMullen, P.E. – President
• Heath Schopf, P.E. – Director of Construction Engineering
• Susan Lawniczak – Executive Assistant
4001 Nakoosa Trail, Suite 101Madison, WI 53714
Phone: 608-240-1020Fax: 608-240-1019
www.wisconcrete.org
2016 WCPA Annual Concrete Pavement Workshop
HOUSEKEEPING ITEMS
2016 WCPA Annual Concrete Pavement Workshop
LET’S THINK GREEN
No paper handouts
2016 WCPA Annual Concrete Pavement Workshop
No Paper Handouts• No paper handouts of
presentations• We will post on our
website as soon as possible
• PDF versions
2016 WCPA Annual Concrete Pavement Workshop
www.wisconcrete.org
2016 WCPA Annual Concrete Pavement Workshop
Thank You to Our Exhibitors!
2016 WCPA Annual Concrete Pavement Workshop
Exhibitors• Composite Rebar Technologies,
Inc.• CTS Cement Mfg. Corp. / Rapid
Set *• Diamond Discs International• Esch Construction Supply• Flores Automation & Machine
Control• The Fort Miller Co., Inc.• Gerdau• GRT-Mapei• Husqvarna Construction
Products• MCMAHON/IPR *
• Neenah Foundry• Rexcon LLC• Roland Machinery Co.• Sherwin Industries• Transportation Development
Association of Wisconsin• Uretek USA/Elsey Construction
Products• Wisconsin Concrete Pipe
Association• Wisconsin Highway Research
Program• Wyco Tool Company
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2015 Annual Concrete Pavement Workshop
Exhibitors• They have information!• Please visit with them• Additional support to the conference that
keeps your costs down• Thank them for their time and extra effort
2016 WCPA Annual Concrete Pavement Workshop
Professional Development Hours
• Attention all P.E.’s• PDH certificates are on the registration
table• Keep the form for your records• Registration Station/Proof of Attendance-
sign in sheet for each session you are requesting PDH’s near the registration table
• Your responsibility to sign in.2016 WCPA Annual Concrete Pavement Workshop
Thursday Agenda
2016 WCPA Annual Concrete Pavement Workshop
Thursday Agenda
2016 WCPA Annual Concrete Pavement Workshop
Break Out Sessions• Construction Track
– Salon E
• Design/Research Track– Salons F-G-H
2016 WCPA Annual Concrete Pavement Workshop
Evening Activities• 6:00 Wisconsin Tailgate Dinner and
Scholarship Recognition – in this room
• 8:00 – 12:00 WCPA Hospitality Suite –Monona Room
2016 WCPA Annual Concrete Pavement Workshop
What does that orange dot on my name tag mean?
Friday Agenda
2016 WCPA Annual Concrete Pavement Workshop
Jeffery Coleman, P.E., FACI, Attorney at Law
2016 WCPA Annual Concrete Pavement Workshop
One more housekeeping item !
2016 WCPA Annual Concrete Pavement Workshop
Clearing the shelvesof old stuff !!!
• The FOURTH and FINAL Year of The “Ugly Hat” Giveaway
2016 WCPA Annual Concrete Pavement Workshop
What did concrete paving industry
construct in 2015?
2016 WCPA Annual Concrete Pavement Workshop
2015 MarketHighway
MarketMunicipal
MarketAirport
MarketTOTAL MARKET
Concrete Pavement (S.Y.) 2,294,351 717,227 103,711 3,115,349
Curb and Gutter (L.F.) 704,037 232,769 0 936,806
Concrete Barrier (L.F.) 144,165 0 0 144,165
Diamond Grinding (S.Y.) 148,100 0 0 148,100
Partial Depth Repair (L.F.) 9,025 1,960 0 10,985
Retrofit Dowel Bar 0 0 0 0
Econocrete (S.Y.) 0 0 12,160 12,160
Dollar Value of the Market $121,638,043 $27,941,552 $9,045,340 $158,624,935
2016 WCPA Annual Concrete Pavement Workshop
2016 WCPA Annual Concrete Pavement Workshop
PRO
JEC
TED
Estimated industry capacity in Wisconsin is 5.5 Million square yards
17 year Average of Total Market - 3,826,878 S.Y.
So, What is Happening?• It is not just the concrete pavement
industry experiencing this.• Construction inflation • State budget• Federal Highway Reauthorization
– FAST Act signed into law December 2, 2015– 5 year bill that is not fully funded
• Federal Aviation Reauthorization• Every city and county in Wisconsin has
budget issues2016 WCPA Annual Concrete Pavement Workshop
State Highway Program UpdateLets And Quantities Report
Wisconsin Transportation Builders Association Annual Meeting – October 22, 2015
Aileen Switzer,Administrator,Division of Transportation Investment Management
2016 WCPA Annual Concrete Pavement Workshop
$0
$200
$400
$600
$800
$1000
$1200
$1400
'03 '04 '05 '06 '07 '08 '09 '10 '11 '12 '13 '14 15
12 Year History Of LetsMillions
$639 $662$745
$1023
$708$792
$1153$1079 $1092
$1023
ARRA And TIGER
[Excluding Maintenance/Operations]
$1066
$1317
Act 141 Hoan Bridge
$1133
2016 WCPA Annual Concrete Pavement Workshop
0
50
100
150
200
'03 '04 '05 '06 '07 '08 '09 '10 '11 '12 '13 '14 15
History Of Construction CostsIndex
[Index 2003 = 100]
FY 15 Costs Up 6.8%100.0 103.9
114.3
133.9 138.9
162.7 163.4155.9
163.4175.4 177.7
182.2
194.5
2016 WCPA Annual Concrete Pavement Workshop
$0
$100
$200
$300
$400
$500
$600
$700
$800
'03 '04 '05 '06 '07 '08 '09 '10 '11 '12 '13 '14 15
Let History In Constant DollarsMillions
$639 $637 $651
$764
$510 $487
$706 $692$667
$583
[Constant 2003$, Excluding Maintenance/Operations]
$600
$723
ARRA And TIGER Act 141 Hoan Bridge
$583
2016 WCPA Annual Concrete Pavement Workshop
So, what are we going to do
about it?
2016 WCPA Annual Concrete Pavement Workshop
Wisconsin, it is time.
#JustFixItWI
"I suggest that this conversation needs to start from the local towns, the local cities. It needs to start regionally. Throughout our state, we need to have a dialogue to get us to a position where we have the support, not just from the people in this room, but from the people in the state of Wisconsin."
Representative John NygrenCo-chair Joint Finance Committee
“We can’t kick the can down the road and longer. I know we’ve said that before – but we can’t."
“I want to hear what our constituents say. I think It’d be very premature to put anything on the table or take anything off.”
Senator Alberta DarlingCo-chair Joint Finance Committee
We have a year…
to tell not one story, but many.
Barron County: Bridge on CTH A
Milwaukee: I-94 EW
Dodge County: CTH M
Commit and Engage
What you can do:
Text JustFixItWI to 52886. Take action now!
A new message for elected officials once a month. Let them know transportation is important to you and your community.
This Month: Wisconsin Motorist and Businesses Deserves Better
What you can do:
Text JustFixItWI to 52886. Take action now!
A new message for elected officials once a month. Let them know transportation is important to you and your community.
Get Social
•Like TDA Wisconsin on Facebook.
• Follow TDA Wisconsin on Twitter.
• Join the conversation by posting pictures of the roads in your community that you’d like to see receive some TLC, other transportation challenges and transportation investment that has benefited your community. #JustFixItWI.
• Encourage friends, family and colleagues to get involved.
www.tdawisconsin.org
#JustFixItWI
UPCOMING EVENTS
2016 WCPA Annual Concrete Pavement Workshop
Concrete Pavement Inspection
2016 WCPA Annual Concrete Pavement Workshop
2016 WisDOT Region Training
Concrete Pavement Inspection Training
• Great joint effort• 6th year of training• Dates for 2016
– SE Region— March 14, 2016 at Waukesha Office– SW Region— March 16, 2016 at Madison Office
• Register on WisDOT Website
2016 WCPA Annual Concrete Pavement Workshop
2016 WCPA Annual Concrete Pavement Workshop
I HAVE A PROCLAMATION TO MAKE !
2016 WCPA Annual Concrete Pavement Workshop
It is a fun time to be working in the concrete industry ! The
research, technologies and innovations are leading us into an exciting period of
changes.
2016 WCPA Annual Concrete Pavement Workshop
MORE DURABLE CONCRETE PAVEMENTS
2016 WCPA Annual Concrete Pavement Workshop
Optimized Aggregate Gradations and Optimized Mixtures
• Better concrete by improving aggregates• Denser concrete• Reduced cementitious• Ride Improvement• Longer lasting• More cost effective?
2016 WCPA Annual Concrete Pavement Workshop
Optimized Aggregates -Tarantula Curve
Event and Date
What Does Our WI Research Say?
• Optimized mixes are achievable?
• Defining in spec is the key
• 470 lbs. of cementitious looks to be practical minimum
• High-range water reducers can be used
2016 WCPA Annual Concrete Pavement Workshop
Optimized Mix Design• Reduced
cementitious contents could be the new normal
• Volume of Paste to Volume of Voids Ratio
• New national mix design standard !!!
2016 WCPA Annual Concrete Pavement Workshop
Quantity and Quality of Air
2016 WCPA Annual Concrete Pavement Workshop
• The Super Air Meter• The Development
and Research Continues
rectified diffusion?• 2 percent greater• Average difference
between fresh air measurement and hardened air in pavement cores
• Does this explain what is happening?
2016 WCPA Annual Concrete Pavement Workshop
Electric Resistivity• Durability• Permeability• Quality control
measurement of the future?
• Industry has to come to terms with the preparation of the sample
2016 WCPA Annual Concrete Pavement Workshop
New Dowel Bars• The old green epoxy bar
has been the standard for 30+ years in the industry
• NCC effort to revise AASHTO M254 and new standards for load transfer and corrosion resistance
2016 WCPA Annual Concrete Pavement Workshop
Fly Ash• Traditional Type C• Type F ash in the market
place• WHRP Study to Evaluate
use of Type F in our specs
• New national effort to change the classification system for ash
• Tight supplies in WI 2014-2015
• Potential new sources of F ash?
2016 WCPA Annual Concrete Pavement Workshop
MIT Scan Device for Thickness Measurement
• WisDOT implementing
• Replaces coring• Primary method of
acceptance for thickness
• Contractor continue to probe for process control
• 2016 full implementation
2016 WCPA Annual Concrete Pavement Workshop
Stringless Technologies in WI • The technology is here• Being used across the nation• WisDOT Specification allows Use• IH 94 Paving in Kenosha County by Walsh
Construction• C&G, sidewalk and barrier• 2015 work by WCPA member Parisi
Construction
2016 WCPA Annual Concrete Pavement Workshop
Other Stringless Applications
2016 WCPA Annual Concrete Pavement Workshop
Paving
2016 WCPA Annual Concrete Pavement Workshop
Stringless Computer
Radios
Dual-Axis SlopeSensors(On Each Side)
Machine Control Panel and Computer
360o Prisms
RTS #2(Guidance)
RTS #1 (Guidance)
RTS#3 (As-Builts & Leapfrogging)
Rover
ControlPoint Control
Point
ControlPoint
CONCRETE OVERLAYS
2016 WCPA Annual Concrete Pavement Workshop
2016 WCHA - Concrete Solutions for County Highways
Concrete Overlays• Growing national market• Under utilized in Wisconsin• Significant efforts by ACPA and CP Tech Center in last 5
years:– Overlay Technical Guide
(Currently funding revision @ $75k).– Hands-on guidance on design and construction.– Tech Transfer on all types of overlays.
• FHWA support of implementation.
2016 WCPA Annual Concrete Pavement Workshop
Number of Concrete Overlays from 1900 through 1969 and from 1970 through 2010
1/2
3/9
26/61/42
6/0
MA: 2/0
RI: 1/0
CT: 2/4
NJ: 1/3
DE: 2/2
MD: 3/5
0/5
1/11
1/2
16/8510/13
32/277
4/22 4/12
6/10
47/12
4/24
1/10
13/25
0/3
14/190/14
1/1
17/9
7/3
0/8
7/12
4/21
1/8
4/40
2/2
1/1
1/2
9/28
1/16 6/9
3/1
3/2
5/30
0/15
• 1,152 concrete overlays in the U.S., dating from to 1901 through 2012
• Concrete overlays have been successfully constructed in 45 different states2016 WCHA - Concrete Solutions for
County Highways
Concrete OverlaysIntersections Rural secondary roads
Urban arterial Rural primary/interstate
Urban freeway/interstate
2016 WCHA - Concrete Solutions for County Highways
Questions?
2016 WCPA Annual Concrete Pavement Workshop
C’mon admit it, you would love to get your hands onone of these ?
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