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Manufacturing Research for Innovation and Growth
Dr. Mark Claydon-SmithLead, Manufacturing the Future
Tony ChapmanFellowships
Production Manufacturing
Hannah Pearson Design and Informatics
VacancySustainable Manufacturing
Andy LawrenceDelivering Impact
Frontier Manufacturing
Jim FlemingDeveloping Leaders
Electronics Manufacturing
Mark Claydon-SmithTheme Leader
Manufacturing the Future Team
Linda NorrisOperations Manager
Richard BaileyShaping Capability, Centres
Process Manufacturing
Lisa WoolfordAdmin and Operations
Anne Farrow (P/T)Projects
EPSRC Delivery Plan: 2011 - 2015
Investigator-DrivenResearch
EnergyM
anuf
actu
ring
Hea
lthca
reDigital Economy
ETI
£439M
£1645M
£322M
£304M
£72M£107M
£48M£68M
Research Grants
Fellowships &Studentships
Knowledge Transfer
Projected Spend by Theme
Values shown are cumulative over four years
Priorities for Investment2011-2015Cross-cutting strategies
EPSRC Centres for Innovative ManufacturingNational research centres to act as focal points for the manufacturing research community in the UK.
Manufacturing LeadershipTargeted support for select individuals to develop the next generation of leadership in UK academia and industry.
Access to Global EconomiesProviding opportunities for key UK researchers to work in collaboration with global peer countries.
Working in the UK Innovation LandscapeJoint strategy and investment with other key agencies in research funding and policy in the UK.
Fron
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actu
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Man
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form
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s
Sust
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Indu
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l Sys
tem
s
Inno
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oduc
tion
Proc
esse
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Research challenges
Innovative Production Processes
Transformative processes and technologies for advanced and emergent manufacturing industries.
Sustainable Industrial Systems
Technologies and operations to reduce usage of material, water and energy resources in manufacturing processes.
Manufacturing Informatics
Novel ICT and computer science applied to manufacturing processes and systems.
Frontier Manufacturing
Translation of new scientific insights into potential future manufacturing processes and systems.
Universities
Understand
Government and business
ExploitationInitiation
EPSRC
Technology Strategy Board and other partners
Discover
User requirements/market opportunities
Adapt/Integrate Validate Deploy
Manufacturing Innovation & Impact
Catapult Centres
Heriot Watt UniversityLaser-Based Processes
University of HuddersfieldAdvanced Metrology University of Nottingham
Additive Manufacturing, Food, Composites
University of SouthamptonPhotonics
EPSRC Centre for Innovative Manufacturing Lead Universities
Cranfield UniversityThrough-Life Engineering Services,
Ultra-precision
University of CambridgeIndustrial SustainabilityLarge-area Electronics
UCLEmerging Macromolecular Therapies
University of StrathclydeContinuous Manufacturing
and Crystallisation University of LeedsMedical Devices
Loughborough UniversityIntelligent Automation
Regenerative Medicine
Brunel UniversityLiquid Metal Engineering
EPSRC Centre for Innovative Manufacturing in Large Area ElectronicsChris Rider, University of Cambridge
6/27/2013 18
a) New processing technologies
b) Upgrading of
ingredients
c) Food manufacturing for healthy diets and lifestyles
f) Sustainable Food Supply
Chain
d) Newflexible
manufacturing processes
e) Eco‐Food manufacturing
GC1: Innovative Materials, Products and Processes
GC2
: Sustainable Foo
d Supp
ly
and Manufacture
The Two Centre Grand Challenges and their Six Research Themes
EPSRC Centre for Innovative Manufacturing in FoodProf Tim Foster, University of Nottingham
EPSRC Centre for Innovative Manufacturing in Laser-based ProcessesProf Duncan Hand, Heriot Watt University
INDEMAND: Reducing Industrial Energy & Material Use Dr Julian Allwood, University of Cambridge(EP/K011774/1 £6.2M)
Frontier Manufacturing: Scaling up synthetic biologyProf Dick Kitney, Imperial College(EP/K038648/1 £5.2M)
“Synthetic biology aims to design and
engineer biologically based parts, novel
devices and systems as well as redesigning
existing, natural biological systems.”
University of Nottingham Regenerative Medicine, Medical Devices
EPSRC Centre for Innovative Manufacturing Partner Universities
Cranfield UniversityIntelligent Automation, Composites,
Industrial Sustainability. Laser-Based Processes
University of CambridgeUltra Precision, Continuous Manufacturing & Crystallisation, Laser-Based Processes
Loughborough UniversityIndustrial Sustainability, Additive
manufacturing, Continuous Manufacturing & Crystallisation,
Regenerative Medicine, Food
University of BathContinuous Manufacturing &
Crystallisation
Durham UniversityThrough-Life Engineering Services
University of GlasgowContinuous Manufacturing &
CrystallisationUniversity of ManchesterComposites, Large-Area Electronics
Heriot Watt UniversityContinuous Manufacturing & Crystallisation
STFCAdvanced Metrology
National Physical LaboratoryAdvanced Metrology, Ultra Precision
University of BristolComposites
Keele UniversityRegenerative Medicine
University of OxfordLiquid Metal Engineering
University of BirminghamLiquid Metal Engineering, Food
Imperial College LondonEmerging Macromolecular Therapies, Industrial Sustainability
University of EdinburghContinuous Manufacturing & CrystallisationNewcastle UniversityMedical Devices
Swansea UniversityLarge-Area Electronics
University of LiverpoolLaser-Based Processes
University of BradfordMedical Devices
University of SheffieldMedical Devices
Manufacturing Fellowships- Call 1
Nano-manufacturing pick and place technology Dr H Bhaskaran (University of Oxford)Formerly IBM Zurich
Graphene-based optoelectronics Prof. Geoff Nash (University of Exeter)Formerly Qinetiq
Embedded sensors for through-life engineeringProf. Peter Foote (Cranfield University)Formerly Bae Systems
Macromolecular Manufacturing Dr Ajoy Velayudhan (UCL)Formerly Talecris Biotherapeutics
Manufacturing Fellowships- Call 2
Regenerative medicine manufacture Prof Nick Medcalf (Loughborough University)Formerly Smith & Nephew
MASER Manufacturing Dr Mark Oxborrow (Imperial)Formerly NPL
Controlling geometrical variability in productsProf. Paul Scott (University of Huddersfield)Formerly Taylor Hobson
NDT for high-value composites manufacturingProf. Robert Smith (University of Bristol)Formerly Qinetiq
Early Career Fellowships
Engineering Biological Science - Processes and Systems for Haematopoietic Stem Cell Based Therapy Manufacture
Dr Robert J Thomas (Loughborough University)
Inter-disciplinary Engineering Approach to Systems (IdEAS)
Dr Nathan Crilly (University of Cambridge)
Manufacturing the Future: Endohedral Fullerenes, Small Molecules, Big Challenges
Dr Kyriakos Porfyrakis (University of Oxford)
Early Career Research Forum
Vision:To re-establish the United Kingdom as the global manufacturing leader by fostering future research and leadership through early career development, multidisciplinary collaboration, attracting stakeholder investment and influencing policy.
2013 Centres for Doctoral Training CompetitionAll EPSRC support for training should adopt a student‐centred approach to Doctoral training that is fit for purpose and anticipates future needs.
Quality is our first priority and is on top of academic excellence (Quality as defined by fit to assessment criteria).
Our investment will be a positive enabler of change to achieve impact through the people we support
2013 Competition to support Centres with a budget of £350MAutumn 2012Winter 2013Spring 2013Summer 2013Autumn 2013Winter 2013Autumn 2014
Priority areas identifiedOutlines call published
Outline sifting panelsFull proposals submitted
Interviews/funding decisions
Funded Centres announced
Student cohorts begin
Complex Manufactured Products
Distributed Manufacturing
Future Industrial Systems
Innovative Production Processes
Lightweight Systems
Sustainable Use of Materials
Full list of Centres invited to submit full proposals: http://www.epsrc.ac.uk/SiteCollectionDocuments/Calls/2013/InvitedCDTs2013.pdf
Manufacturing the Future Priority areas:
356 applications
56 host Universities
Over 2000 companies
£1.6bn requested from EPSRC
Over £1bn additional leverage
176 invited to full proposal
75‐80 to be funded
Future ICT Enabled ManufacturingResearch ProgrammesIvan AndonovicStrathclyde (with Loughborough)
Intelligent Decision Support and Control Technologies for Continuous Manufacturing of Pharmaceuticals and Fine Chemicals
£2.5M
Tim Baines,Aston (with Sheffield, Coventry)
Transforming the Adoption of Product-Service Systems through Innovations in Applied Gaming Technology £1.5M
Sharon Baurley,Brunel(with Nottingham)
Prototyping Open Innovation Models for ICT-Enabled Manufacturing in Food and Packaging £1,87M
Ben HicksBristol (with Bath)
The Language of Collaborative Manufacturing £1.9M
Svetan RatchevNottingham
Cloud Manufacturing - Towards Resilient and Sustainable High Value Manufacturing £2.3M
Andrew WestLoughborough Adaptive Informatics for Intelligent Manufacturing (AI2M) £1.9M
Future ICT Enabled ManufacturingCollaborating Organisations
Ivan AndonovicStrathclyde (with Loughborough)
GlaxoSmithKline PLC, AstraZeneca, Perceptive Engineering Ltd, Intelligence Business Solutions UK, Process Systems Enterprise Ltd, Gilden Photonics Ltd, Accelrys Ltd, Sympatec, Honeywell Control Systems Ltd, Mettler-Toledo Ltd, GSE Systems Ltd
Tim BainesAston (with Sheffield, Coventry)
TEKS, Xerox Uk Ltd, UK Council for Electronic Business, Technicut, Finning UK Ltd, Total Eclipse, Ford Motor Company, Serious Games International, SEMTA, Secpmd Places Ltd, PlayGen, PERA Innovation, MAHER Ltd, MAN Truck and Bus Ltd, Virtualware Labs, Footprint Sheffield Ltd, AMRC, Birmingham Science Park, BIS, HCL Technologies Ltd, Alstom
Sharon BaurleyBrunel
Autodesk GmbH, Leatherhead Food International, Campden BRI, EnginSoft UK Ltd, Hayes Town Partnership, Giraffe Innovation Consultants
Ben HicksBristol (with Bath,
Delcam International plc, FBM Babcock Marine Ltd, Arup Group Ltd, Volvo Aero Corporation, Dyson Appliances Ltd, Airbus, CIMPA SAS, National Centre for Text Mining, Shapespace, Jaguar Land Rover
Svetan RatchevNottingham
IBM UK Ltd, ARM Ltd, PA Consulting Group, RTI, Midlands Aerospace Alliance, GBA Group of Companies, NineSigma Europe BVBA, BioProject Consultancy Ltd, Afroalpine Pharma Ltd, Manufacturing Technology Centre, EADS Airbus, Zagaya, Hewlett Packard plc, DLA Piper UK LLP
Andrew WestLoughborough
Manufacturing Technology Centre, SAP AG, MOD, Ford Motor Company, KET Ltd, InvotecCircuits, GE Aviation, S2S Electronics Ltd, MTG Research Ltd
Bit by Bit: Capturing the value from the digital fabrication ‘revolution’
Aims• How will digital fabrication affect the
manufacturing landscape?• What impacts will digital fabrication have on
manufacturing in the UK?• How can UK firms become leaders in the age
of digital manufacturing?
Approach > Mapping• What are the barriers /enablers in the
emergence and diffusion of digital fabrication?• What traditional/disruptive business models
have digital fabrication technologies enabled?• What future scenarios may result from the
diffusion of digital fabrication technologies?
www.gartner.com
Phaal, R., E. O'Sullivan, M. Routley, S. Ford and D. Probert (2011). "A framework for mapping industrial emergence." Technological Forecasting and Social Change 78(2): 217-230.
www.dfab.info
EPSRC – JLR: Programme for Simulation Innovation (PSI)
First activity funded through EPSRC-JLR strategic partnership
Overall objective is to develop capabilities that will deliver robust design through simulation within the product development process
£10M overall investment (£4M EPSRC, £4M JLR , £2M partner Universities )
Phase 1 decisions announced
Phase 2 call for proposals (soon)
RE-DISTRIBUTED MANUFACTURING
Technology, systems and strategies that change the
economics and organisation of manufacturing,
…. particularly with regard to location and scale.
McKinsie Global InstituteMarket-Product Characteristics
Segment Key requirements Industry examplesGlobal innovation for local markets(34% of global value added)
Proximity to demandGovernment regulation and interventionAbility to innovateAccess to supply chains
Chemicals and pharmaceuticals
Transport equipment Machinery and
appliances
Regional processing(28% of global value added)
Access to raw materials and suppliersTransport costs and infrastructureProximity to demand
Rubber and plastics Fabricated metals Food and beverages Printing and publishing
Energy/resource‐intensive commodities(22% of global value added)
Access to raw materialsProximity to demandTransport costs and infrastructureCost and availability of energy
Wood products Paper and pulp Basic metals Minerals‐based products Oil, coal and nuclear
Global technologies/innovators(9% of global value added)
Ability to innovateLow labour costsAccess to supply chains
Computers Semi‐conductors and
electronics Medical, precision and
optical equipment
Labour‐intensive tradables(7% of global value added)
Low labour costsShort lead times to market
Textiles, apparel, leather Furniture Jewellery , toys
Reducedusage
Towards a circular economyEPSRC Centre for Liquid Metal Engineering
Long-term vision: Full Metal Circulation
Sustainable Chemical Feed stocksAnchoring supply chains to agricultural/waste sources
Prof Tom Welton, Imperial (with Rothamsted, Cardiff) Ionic Liquid Bio-refining of Ligno-cellulose to Sustainable Polymers (EP/K014676/1 £2.5M)
Multidisciplinary Approach Experts in designing processes, manufacturing plastics, systems engineering, growing raw biomass resources and developing new chemistries.
Sustainable Chemical Feed stocksAnchoring supply chains to agricultural/waste sources
Phil Dyer, Durham (Swansea, Aberystwyth, Greenwich, Highlands & IslandsDeveloping an Integrated Supply and Processing Pipeline for the Sustained Production of Ensiled Macroalgae-derived Hydrocarbon Fuels(EP/K014900/1 £2.3M)
Personalised healthcare, Localised production
Near patient cell processing Dave Williams, Mark McCall (Loughborough), May Win Naing (now Singapore)
Develop from current clinical practice
Demonstrate modular technology/automation of near patient cell (blood) processing
Process design/redesign needed to accommodate variability (e.g. for patient-patient, donor-patient input)
Further research to address regulatory “show-stopper” and build scientific consensus
Svetan Ratchev, Nottingham UniversityCloud Manufacturing - Towards Resilient and Sustainable High Value Manufacturing(EP/K014161/1 £2.4M)
Enabling, Transformative ICTDelocalised, distributed, “cloud” manufacturing
Next Steps: Define the research opportunity
Not all manufacturing trends are dependent upon research and innovation!
Community consultation:
What future scenarios for Redistributed Manufacturing are realistic?
What are the research challenges associated with these scenarios?
What expertise is needed to address these challenges?
What is a useful role for EPSRC (and/or ESRC/TSB)?
Long-Term Support for Research Excellence in Manufacturing
Research initiatives over time
1980s: Application of Computers toManufacturing Engineering
1990s: Innovative Manufacturing Initiative
2000s: Innovative Manufacturing Research Centres
2010s: Manufacturing the Future Challenge Theme
Over £117M invested in the Innovative Manufacturing
Research Centre portfolio
16 EPSRC Centres for Innovative Manufacturing
Multidisciplinary research and skills
Pathway to ManufacturingContexts:
Products
Production at scale
Manufacturing system
Manufacturing Research, Excellence with Impact
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