View
109
Download
6
Category
Tags:
Preview:
DESCRIPTION
Manual Book for Rig DFM 300 Series
Citation preview
PT. DUTAFLOW MINING
DRILL EQUIPMENT SUPPLY
&
HYDRAULIC ENGINEERING
SERVICE
Introduction
This instruction is to provide the fundamental information for the save and effective
operation of this machine. It is a basic guide to the operator who most acquire
complete familiarity with operational sequence, maintenance procedure and safety
precautions.
IT IS IN OPERATOR’S INTEREST TO KEEP IN MIND THESE POINTS:
1. Before commencing any operation, check that there will be no subsequent
danger to any person
2. Be sure that routine lubrication and fluid checking are carried out
3. Do not overdrive the machine
Important
Before starting engine check that all control valves are in the neutral position.
Before commencement of drilling ensure that mast locking pin is engaged.
Before operating head travel control ensure winch cable is removed from keeper
hook.
If drilling on sloping terrain face vehicle down-hill, do not drill with vehicle facing
up-hill or across slope.
Before attempting to raise mast or operate any controls ensure no persons are in
position where they may be endangered by any subsequent motion.
Note:
Avoid lowering of drill head without engine running. Hydraulic reservoir may
overflow through filler breather
Hydraulic System maintenance Schedule
Check hydraulic oil level daily. Maintain dipstick level between 20-40 mm of top. It
is recommended that the oil be changed after 200 hours of operation and thre after
every 600 hours.
OIL FILTER- renew original element after a maximum of 50 hours operation.
Subsequent renewal is dependent on operating conditions – 200 hours between
changes is recommended
Rig DFM 300 SERIES
Technical SpecificationRig DFM 300 Series , Top drive all hydraulically operated CORE drill rig. This rig iscapable of drilling in any kind of medium to hard soil formation for mineral sampleextraction to a depth of 300 Mtr., this rig is capable of drilling in medium to hardsoil, clay formation using rotary method under favorable drilling conditions thefollowing are the detailed specifications.
Core Drilling
Drilling Size and Drilling depths (Maximum).
NQ : 300 Meter
HQ : 150 Meter
PQ : 100 Meter
Top Head Rotary Drive
Heavy duty hydraulic driven top head rotation head unit with dual speed motor and
gear box arrangement having infinitely variable speed from (0-975rpm). This unit
travels on the mast and is of sturdy construction to absorb sudden & varying shock
loads generally encountered during drilling operations. The rotation head gear box
is also provided with slide out or swing out arrangement.
Rotary Head Output Speeds & Torques
Speeds Torques
975 rpm : 55 kg m
490 rpm : 110 kg m
300 rpm : 315 kg m
145 rpm : 630 kg m
Feed System
Feed system is provided with adequate travel for handling drill pipes and casing
pipe up to 3.0 Mt. Long. The feed and hoist are actuated by a suitable hydraulic
cylinder with wire rope and pulley arrangement. The feed system has the following
capabilities.
Feed Cylinder ø 85 x ø 100 x 1650
Pull Up 2793 Kgf
Pull Down 4680 Kgf
Pull Up Speed 43 Mt/Min
Pull Down Speed 26 Mt/Min
Hydraulic System
The hydraulic system is designed for fuel efficient and high productive capacity. All
hydraulic elements like pumps, motors, valves, and cylinders shall be of adequate
capacities and of reputed makes.
Max Operating Pressure : 210 Bar
Hydraulic Tank Capacity : 80 Lt
Filtration (Nom.) Return Line : 10 to 25 Microns
Oil Cooler Capacity : 250 Liter/Minute
:
Engine Power Diesel
Type : Diesel Kubota Vertical V2203 E2B-EU-X3
Power : 40 Hp / 2600 rpm
Number of Cylinder : 4
Bore and Stroke : 78.0 x 78.4 ( 3.07 x 3.09 )
Total Displacement : 1.498( 91.41 )
Combustion System : E-TVCS
Intake System : Natural Aspirated
Cooling System : Radiator Cooling
Starting Capacity : 12-1.2
Altenator Capacity : 12-30
Hydraulic Pump
Gear Pump ALP3AD60 + ALPP2D16 1FG-P4 Marzocchi
Reliability
Series ALP3AD60 + ALPP2D16 1FG-P4 Marzocchi pumps are cast from hi-tensile gray
iron and offer a wide variety of drive shafts designed for high torque input/output.
Unique pressure balanced thrust plates contribute to operating efficiencies of over90%.These units are designed for continuous operation in heavy-duty implementcircuits.They’re equally at home on lift trucks, auto wreckers and small dump bodyapplications.Call our Component sales team for quick application assistance and pumpspecifications.
Performance Data
Performance data shown are the average results based on a series of laboratorytests of production units and are not necessarily representative of any one unit.Tests were run with the oil reservoir temperature at 120°F. Requests for morespecific data should be directed to our sales representatives.Performance data for pumps and motors having other gear widths can beapproximated by multiplying values in tables below by actual gear width.
PumpSpeedrpm
Avg. Output (gpm) @ 2000 psiSpeed Gear Width (inches
1 1 1/2 2 2 1/2
900 8.5 13.0 17.5 22.0
1200 12.0 18.0 24.0 30.0
1800 18.0 27.5 37.5 47.0
2100 21.5 32.5 44.0 55.0
Hydraulic Motor Rotary
Type : Hyd. Motor Charlynn Eaton
Part Number : 109-1116-006
Displacement : 160 cm3/rev
Mounting Flange : 2 Bolt SAE B
Shaft : 1-1/4 in. Spline 14 Teeth
Ports : 1-1/6-12 St. Thd. O-Ring
Specification Motor Rotary
ModelMotor Rotary Charlynn Eaton
Part Number109-1116-006
Shaft14 Teeth
Displ. cm3/r Continuous[ in3/r ] Intermittent
160[ 9.9 ]
Max. Speed ( RPM ) @ Continuous……………………. Flow Intermittent
582693
Flow ContinuousLPM [ GPM ] Intermittent
95 [ 25 ]115 [ 30 ]
Performance Data 4000 Series
[250]
15
[500]
35
[1000]
70
[1500]
105
[2000]
140
[2500]
170
[3000]
205
[3500]
240
[4000]
275
[4500]
310
[.5]
1,9
[300]
35
8
[680]
75
7
[1320]
1507
[2050]
230
3
[2750]
310
1
[1]
3.8
[320]
35
23
[700]
80
22
[1350]
155
20
[2070]
235
19
[2780]
315
18
[3300]
375
16
[3940]
445
15
[4410]
500
8
[4950]
560
2
[2]
7.5
[330]
35
46
[700]
80
45
[1360]
155
41
[2080]
235
40
[2790]
315
37
[3340]
375
32
[3970]
450
29
[4530]
510
27
[5090]
575
25
[5590]
630
13
[4]
15
[320]
35
93
[710]
80
92
[1400]
160
90
[2100]
240
88
[2820]
320
84
[3420]
385
76
[4020]
455
73
[4620]
520
62
[5220]
590
51
[5730]
645
35
[6]
23
[300]
35
137
[710]
80
92
[1420]
160
134
[2140]
240
131
[2850]
320
126
[3510]
395
120
[4180]
470
114
[4760]
540
90
[5340]
605
75
[5870]
665
57
[8]
30
[280]
30
184
[720]
80
182
[1450]
165
180
[2180]
245
176
[2900]
330
171
[3560]
400
163
[4230]
480
154
[4850]
550
138
[5470]
620
122
[6010]
680
100
[10]
38
[260]
20
232
[720]
80
229
[1480]
165
226
[2220]
250
221
[2950]
335
216
[3610]
410
206
[4290]
485
194
[4920]
555
182
[5560]
630
169
[6160]
695
142
[12]
45
[240]
25
277
[700]
80
274
[1450]
165
272
[2190]
245
266
[2920]
330
260
[3590]
405
250
[4280]
485
238
[4920]
555
224
[5570]
630
209
[6180]
700
182
[14] [220] [680] [1420] [2160] [2890] [3570] [4270] [4920] [5580] [6200]
Torque 1-5/8 InchNm [lb-in ] Dia. Tapered shaft
485 [ 4290 ]705 [ 6240 ]
Pressure 1-5/8 Inch ContinuousBar Dia. Tapered Intermittent[ PSI ] Shaft Peak
205 [ 3000 ]310 [ 4500 ]310 [ 4500 ]
53 25
321
75
319
160
318
245
311
325
304
405
294
480
282
555
266
630
249
700
222
[16]
61
[200]
25
366
[670]
75
364
[1400]
160
362
[2130]
240
356
[2860]
325
348
[3550]
400
338
[4260]
480
326
[4920]
555
308
[5590]
630
289
[6220]
705
262
[18]
68
[180]
20
410
[650]
75
409
[1360]
155
407
[2100]
235
401
[2830]
320
392
[3530]
400
382
[4250]
480
370
[4910]
555
350
[5600]
635
329
[6240]
705
302
[20]
76
[150]
15
460
[630]
70
458
[1340]
150
456
[2070]
235
494
[2800]
315
440
[3510]
395
429
[4240]
480
417
[4910]
555
396
[5610]
635
373
[22]
83
[120]
15
509
[620]
70
506
[1330]
150
502
[2060]
235
494
[2790]
315
484
[3500]
395
473
[4220]
475
461
[4910]
555
438
[5600]
635
413
Gear Box
Type : Gearbox Single Line
Ratio : 1 : 1
Dimension ( mm ) : Dia 215 x 265
Bearing : 7316zz & 7312zz
In / Out Port : Adaptor 1” ;Water Swivel 1”
Bolt : M10
Water Swivel
Type : DFM 300 Series
Port : 1 inch NPT
Bearing : 6915zz
Sleeve Bearing 756535
Seal Packing : Fluid Seal 851009
Hydraulic Winches Assy
Type : DFM 300 Series
Motor Hydraulic : Eaton 4000 Series
♦ Part Number : 109-1215-006
♦ Displacement : 625 cm3/rev
♦ Mounting Flange : 4 Bolt SAE A
♦ Shaft : 1-1/4 in. Straight Keyed
♦ Ports : 7/8-14 St. Thd. O-Ring
Bearing : UCP 208 brand FYH
Sprocket : RS 60-2 x 14T
RS 60-2 x 40 T
Chain : RS 60-2
Frame : Plate Steel 12 mm
Bolt : M.12
Hydraulic Wire Line Assy
Type : DFM 300 Series
Motor Hydraulic : Eaton 2000 Series
♦ Part Number : 104-1228-006
♦ Displacement : 315 cm3/rev
♦ Mounting Flange : 2 Bolt SAE A
♦ Shaft : 1-1/4 in. Straight Keyed
♦ Ports : 7/8-14 St. Thd. O-Ring
Bearing : UCP 208 brand FYH
Bearing Housing : 6010zz
Frame : Plate Steel 10 mm
Bolt : M12
Mounting Flange
4 Bolt (Bearing less) 101,6 (4.00) Pilot Dia. And 13.59 (535) Dia. MountingHoles on 127,0 (5.00)Dia B.C.
Bolt (SAE A) (Standard) 82,5 (3.25) Pilot Dia. And 13,59 (535) Dia MountingHoles On 147,6 (5.81) Dia. B.C.
4 Bolt (Wheel) 107,9 (4.25)Pilot Dia. And 13,59 (535) Dia. Mounting Holes on147,6 (5.81) Dia. B.C.
4 Bolt (Standard) 82,5 (3.25) Pilot Dia. And 13,59 (535) Dia. Mounting Holeson 106,4 (7.19) Dia. B.C
4 Bolt Magneto 82,5 (3.25) Pilot Dia. And 13, 59 (535) Dia. Mounting Holeson 106,4 (4.19) Dia. B.C.
2 Bolt (SAE B) 101, 6 (4.00) Pilot Dia. And 14,27 (562) Mounting Holes on146,0(5.75) Dia. B.C.
Output Shaft
Bearing Less
1 Inch Dia. Straight with woodruff key, ¼-20 Threaded Hole and 38,4 (1.51)Max. coupling length
1-1/4 Inch Dia. Straight with straight key, 3/8-16 Threaded hole and 47,3(1.86) Max. Coupling Length
32 mm Dia Straight with Straight key M8 X 1,25 -6H Threaded Hole and 56,4(2.22) Max. Coupling Length
1 ¼ Inch Dia Splinted 14T, 3/8-16 Threaded Hole and 33,0 (1.30) Min. FullSpline Length and 45,5 (1.79) Max Coupling Length
1 ¼ Inch Dia Tapered with Straight Key and Nut
SAE 6B Splinted 6T, ¼ – 20 Threaded Hole and 22,8 (.90) Min. full Splinelength and 28,8 (1.13) Max. Coupling Length
7/8 Inch Dia. Splined 13 T, 15,2 (.60) Min. Full Spline Length and 30,8 (1.21)Max. Coupling Length
25 mm Dia. Straight with Straight Key, M8 X 1,25-6H Threaded Hole and 38,1(1.50) Max Coupling Length
Port Type
7/8-14 O-ring (Staggered) with 7/16-20 O-ring Case Drain
G ½ (BSP) (Staggered) with G ¼ (BSP) Case Drain
Manifold Mount with 3/8-16 UNC Mounting Threads (3) and 7/16-20 O-ringCase Drain
Manifold Mount with M10X1,5-6H Mounting Threads (3) and G ¼ (BSP) CaseDrain
1-1/16-20 O-ring (Positioned 1800 Apart) With 7/16-20 O-ring Case Drain
7/8-14 O-ring (End Ports) with 7/16-20 O-ring Case Drain (Rear)
Special Features
Viton ® Shaft Seal
Viton seals
Free Running Gear Roller
Speed Sensor
Two Speed Option
Two-Way Shuttle, Open for CW or CCW Output Shaft Rotation
Corrosion Protected
Seal Guard Package
Hydraulic Boom Up Down Cylinder
1. Feed Cylinder
Type : DFM 300 Series
Bore Size : Ø 85mm
Std Stroke : 1650 mm
Piston Rod : Ø 50 mm
Torque Capacity : 915 NM (66641 lb/in)
Speed Power : 1000 mm/10 Second
Tonnage : 11,62 NM
In / Out Port : ½” SAI O-Ring
Hydraulic Lift Mash
2. Lift Mash Cylinder
Type : DFM 300 Series
Bore Size : Ø 63 mm
Std Stroke : 600 mm
Piston Rod : Ø 40 mm
Torque Capacity : 915 NM (66641 lb/in)
Speed Power : 1000 mm/10 Second
Tonnage : 11,62 NM
In / Out Port : ½” SAI O-Ring
Hydraulic Sliding Gear Box
3. Sliding Gear Box
Type : DFM 300 Series
Bore Size : Ø 40 mm
Std Stroke : 250 mm
Piston Rod : Ø 25 mm
Pull Up : 2947 Kgf
Pull Down : 1886 Kgf
Pull Up Speed : 41 Meter / Minute
Pull Down Speed : 65 Meter / Minute
Cylinder Capacity : 0.5 cc
Seal Kit : 209912
Hydraulic Clamp Chuck Assy
4. Clamp Chuck Assy
Type : DFM 300 Series
Bore Size : Ø 40 mm
Std Stroke : 70 mm
Piston Rod : Ø 25 mm
Pull Up : 2947 Kgf
Pull Down : 1886 Kgf
Pull Up Speed : 41 Meter / Minute
Pull Down Speed : 65 Meter / Minute
Cylinder Capacity : 0.14 cc
Seal Kit : 209912
Counter Balance Valves
Use and Operation
These Valves are used to control actuator’s movement and black in both directions
in order to enable the following functions :
● Under Control descent of a load : load’s weight doesn’t carry it away , as
the valve prevents any cavitations of the actuator
● Limited maximum pressure in case of shocks created by loads , overloads
or sudden manoeuvrings ( load control with opened centre distributor )
The A type is different for the ports position and the pilot ratio
Code : V0435
Type : VBCD 1/2” DE/A & VBCD 3/4” DE/A
Standart Setting : 320 Bar
Pilot Ratio : 1 : 5,5
Max Flow ( Lt/Min ) : 95
Max Pressure Bar : 350
Port : ¾”
Dimension ( mm ) : 320 x 80 x 35
Weight : 3,820 K
Suction Filter
Code : MF
Type : 10 - 12
Diameter : 70 – 84 mm
Max Flow ( Lt/Min ) : 210 - 285
Filtration Mesh : 100
Port : 1 ¼” – 1 ½”
Dimension ( mm ) : 184 - 193
Weight : 0,29 – 0,40 Kg
Filter Breather
Part. No : HY-08
Flow Rate ( Air ) M3/Min : 0.4
Flow Rate ( Oil ) l/Min : 40
Filtration Micron ( Air ) : 40
Filtration Micron ( Oil ) : 400
Type Of PCD : Ø 71 ( 6 Hole x 3/16 ) 5 m/m
Weight : 0.24 Kg
Reliev Valves
Use and Operation
The Reliev valves Provides Overload protection in a fact and accurate way. When it
reaches pressure setting , the valves opens allowing pressure reliev in order notto
exceed this setting.
Code : V0423
Type : RV2 ½” DE/A
Standart Setting : 320 Bar
Pilot Ratio : 1 : 5,5
Max Flow ( Lt/Min ) : 95
Max Pressure Bar : 350
Port : ½”
Dimension ( mm ) : 120 x 80 x 35
Weight : 2,820 Kg
Flow Control Valves
Code : V0055
Type : FRV2 1/2” DE/A
Standart Setting : 210 Bar
Pilot Ratio : 1 : 5,5
Max Flow ( Lt/Min ) : 95
Max Pressure Bar : 350
Port : ½”
Dimension ( mm ) : 70 x 20 x 85
Weight : 0,820 Kg
Return Line Filter
Code : INT-100
Type : Spin-On Single
Port : ¾”
Double Pilot Operated Check Valves
Use and Operation
Pilot check valves are used to black the cylinder in both directions. Flow is free in
one direction and blocked in the reverse direction until pilot pressure is applied.
Code : V0070
Type : PCV2 1/2” DE/A
Standart Setting : 320 Bar
Pilot Ratio : 1 : 4
Max Flow ( Lt/Min ) : 70
Max Pressure Bar : 350
Port : ½”
Cracking Pressure ( Bar ) : 3,5
Dimension ( mm ) : 144 x 35 x 60
Weight : 1,284 Kg
Sight Level And Temperature Gauges
Code : LS
Type : 5”
Diameter : -
Max Flow ( Lt/Min ) : -
Filtration Mesh : 100
Port : M.12 x 1.75
Dimension ( mm ) : 182 x 51 x 45
Weight : 0,33 Kg
Oil Cooler
Code : OR-350
Type : HS-1420
Diameter : 170 mm
Port : 3/4”
Dimension ( mm ) : 1205
Weight : 30
Hand Control Valves
Use and Operation
Type I ( HDMI 18 )
Hand Ctrl 4Bank Monoblock 1/2” 1 Detent 3 Spring
For Hydraulic Winches, Hydraulic Wire Line, Hydraulic Lift Mash And Hydraulic
Sliding Gear Box
Type II ( HDS 20 )
Hand Ctrl 3Bank Suction 3/4” 1 Detent 2 Spring
For Rotation, Hydraulic Clamp Chuck Assy And Up Down
General Specification Control Valve HDS20
TechnicalSpecification
Matering UnitSystem
Max Flow Rate I/minU.S.G.P.M
12046.5
Max OperatingPressure
BarPsi
3204600
Max Back Pressure BarPsi
30400
Oil Temperature 0 C0 F
-10 to +8014 to 180
Oil Viscosity 0 EcSt
2.4 to 1016 to 75
Filtration µ ≤30
Spool Leakage 100 bar (1450 PSI), Temp. 500 C(1200), viscosity 27 cSt :
Maximum Cm3 / MinCu. In/Min
181.281
Average Cm3 / MinCu. In/Min
120.854
Number of Spools 1 to 10
Adjustable direct acting, relief valve(tamper-proof seal available on request)
RV
Load hold check valve in each section LC
Catridge anti-shock, anticavitation andservice relief valve
OA-UC-C
TechnicalSpecification
Matering UnitSystems
Inlet With RV KGLBS
3.658.04
1 Spool Section KGLBS
4.129.08
End coverstandard
KgLBS
2.405.29
Material SpecificationBody : High Strength cast-ironSpool : Hardened steel-Chrome PlatedSeal : Buna “N”
Standard Features1. Internal load holding check valves
(Prevent reverse flow through valveWhen shifting)
2. Parallel Circuit3. Balanced interchangeable spools
(Provides Minimum leakage, smoothOperation)
4. Wide selection inlets, work ports,And outlets threaded ports.
5. Negative overlapping of the spool
Optional Features available:
1. Open or closed centre circuit, 3 or 4 wayoperations, 3 or 4 position (float position), fullopen centre (motor spool) and other spool options2. Carry over3. Series connection and priority pressure4. Complete lever assembly
SymbolsP : Inlet PortT : Outlet PortA/B : Work PortsH.P.C.O : Carry-OverRV : Relief ValveP1 T1 : Side Inlet And Outlet3.1.0.2 : Spool PositionP : Pressure LineT : Exhaust LineE : Centre Line (by pass).X : Remote Control Port For RV
Pressure Gauges
Part. No : 250 Bar/Psi . Skon
Type : Umbrella
Diameter : 2 ½” – 4”
Free Flow Check Pressure : 250 Bar – 60 Bar
Connector : ¼” NPT
Hydraulic Oil Tank
Type : DFM 300 Series
Capacity : 120 Litre
Dimension ( mm ) : 650 x 450 x 550
Bolt : M. 6 x 1,25
Closing Tank : HY-08
Port In / Out : 1 ½” ; ¾ ; ½
Hydraulic Fuel Tank
Type : DFM 300 Series
Capacity : 60 Litre
Dimension ( mm ) : 450 x 300 x 300
Bolt : M. 6 x 1,25
Closing Tank : HY-08
Port In / Out : 1 ¼”
Accu
Type : Accu Incoe NS70
Ampere : 65A
Volt : 12V
Recommended