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Snamproget t iSnamproget t iA company of Saipem
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IGCC FUJIAN PROJECTIGCC FUJIAN PROJECT
Gasification Technologies 2007San Francisco, October 14-17, 2007
Dario Camozzi - Snamprogetti, ItalyAndrea Baldelli - Snamprogetti, Italy
Sun Hong – Sinopec Ningbo Engineering Company, China
Snamproget t iSnamproget t iA company of Saipem
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Fujian Refining and Ethylene Project
The Fujian Refining and Ethylene Project foresees(Quanzhou, Fujian Province, China)
•The revamping of the existing refinery from 4 to12 million tons-per-year.•A new 700 kT/Y PX aromatic complex.•A 800 kT/Y ethylene plant.•Other petrochemical plants.•An IGCC Plant.
Snamproget t iSnamproget t iA company of Saipem
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25%25%
50%
Joint Venture Participation
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Joint Venture Participation
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IGCC Project Management contract (PMC)
FRPCLFRPCL
PMC
ABB ABB LummusLummus
GlobalGlobal
Management scope:
• Management and Coordination of Technology Licensors
• Open-art process design packages
• Management of detail engineering, procurement, construction and start up
PMC
SinopecSinopec
EngineeringEngineering Inc.Inc.
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The Fujian IGCC complex will be the first fully integrated plant in Chinaand one of the largest oil-based IGCCs in the world.
Fujian IGCC Plant
QuanzhouQuanzhouFujianFujian
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The IGCC plant
is based on partial oxidation licensed by Shell Global SolutionsShell Global Solutions,
Main characteristics:
Hydrogen production: 80,000 Nmc/h
Steam production: 5136 (11MPa)T/d 7.7(3,7MPa)T/d
Power production : 280 MW
Fujian IGCC Plant
Snamproget t iSnamproget t iA company of Saipem
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IGCC Project Main contractor
SNECSinopec Ningbo Engineering
Company Limited
China
Main Contractor
Main Contractor Partner
Tecnicas Reunidas
Spain
Main Contractor Partner
Technical support for:
• Air Separation Unit
• Partial oxidation
• Acid gas treatment
• Procurement Services
Technical support for:
• Cogeneration Unit
• Procurement Services
Snamprogetti SpA
Italy
Snamproget t iSnamproget t iA company of Saipem
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Main Contractor for FEED and EPC phases
OwnersMain ContractorMain Contractor PartnersLicensor
Fujian Petroch. Company
SNEC
Lurgi
Linde
Shell GS
Tecnicas Reunidas
Snamprogetti
ExxonMobil China Petroleum and Petrochemical
ExxonMobil
Saudi Aramco Sino Company
Aramco
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AGR rectisol
AGR Rectisol
Shift Gas
Fujian IGCC PlantProcess Block Diagram
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
STEAM
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
STEAM
STEAM
Shift Reaction
PSA
HYDROGEN
Tail Gas
Claus gasStack gas
Solvent regeneration
COMBINEDCYCLE
UNIT
POWERSyngas to GT
Snamproget t iSnamproget t iA company of Saipem
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Fujian IGCC PlantAir Separation
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
Main Features:
Oxygen Production: 1200 T/d
Oxygen purity: 99.8%
Number of train: 2
Licensor: Linde
Snamproget t iSnamproget t iA company of Saipem
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Fujian IGCC PlantGasification
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
Main Features:De-Asphalted rock: 2177 T/d(rated)
2400 T/d(design)
Syngas Production: 4850 T/d(rated)
Train number: 3 (one hot stand by)
Licensor: Shell Global Solution
STEAM
Syngas
Data on Dry
%wtmaf
Data on Dry
%wtmaf
Carbon 84.01 Nitrogen 1.00
Hydrogen 8.02 Sulfur 6.82
Oxygen 0.15 Ash 0.18
% mol % mol
CO2 4.21 COS 0.08
CO 50.17 N2 0.35
H2 43.14 Ar 0.05
CH4 0.27 HCN NH3 82 ppm
H2S 1.55 H2O 0.18
Snamproget t iSnamproget t iA company of Saipem
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Shift Gas to AGR
STEAM
Shift Reaction
Raw Syngas to AGR
Raw Syngas
Fujian IGCC PlantShift reaction
Main Features (H2 Case):
Sour Shift Reaction
Shifted gas production:2630 T/d
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
STEAM
Snamproget t iSnamproget t iA company of Saipem
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Fujian IGCC PlantAcid Gas Removal
Shift Reaction
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
STEAM
STEAM AGR rectisol
AGR Rectisol
Shift Gas to PSA
Claus gasStack gas
Solvent regeneration
Syngas to GT
Main Features:
Phisical Solv.: Rectisol
Number of Section: 2
Shifted gas treated: 1980 T/d
Raw Syngas treated: 3443 T/d
Licensor: Lurgi
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Fujian IGCC PlantPSA
PSA
HYDROGEN
Tail GasAGR rectisol
AGR Rectisol
Shift Gas
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
STEAM
STEAM
Shift Reaction
Claus gasStack gas
Solvent regeneration
Syngas to GT
Syngas
Main Features (H2 Case):
Hydrogen Produced: 80,000 Nmc/h
PSA Yield > 90%
Tail gas used as fuel in Boilers
Snamproget t iSnamproget t iA company of Saipem
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Fujian IGCC PlantCombined Cycle
STEAM
Tail Gas
Syngas to GT
STEAM
COMBINEDCYCLE
UNIT
POWER
AGR rectisol
AGR Rectisol
Shift Gas
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
STEAM
Shift Reaction
PSA
HYDROGEN
Claus gasStack gas
Solvent regeneration
AGR rectisol
AGR Rectisol
Shift Gas
AIRSEPARATION
UNIT AIR
OXYGENNITROGEN
FEED OIL
STEAM
WATER DISCHARGE
METALS
SOLID RECOVERY
WASTE WATER
SYNGAS GENERATION AND
GAS COOLING
STEAM
Shift Reaction
PSA
HYDROGEN
Claus gasStack gas
Solvent regeneration
Main Features:
Produced Power: 280MW
Steam production: 5144 T/d
n°2 Steam Turbines 30MW/each
n°2 Gas Turbines 130MW/eachType 9E General Electrics
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Fujian IGCC PlantProject Schedule
FEED
EPC
Basic Engineering
Detailed Engineering
Materials Procurement
Construction and pre-commissioning
Commissioning and start up
2006
2007
2008
2009
February 2009
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Fujian IGCC PlantPlant construction
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Snamprogetti SpA
Dario CamozziTechnical Manager
Phone: 39-02-52043640Fax: 39-02-52053504e-mail: dario.camozzi@snamprogetti.eni.it
THANKYOU
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