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www.quadrafire.com 7045-178 September 15, 2011
OWNER’S MANUALInstallation and Operation
Model:41I-ACC
41-I ACC WOOD INSERTAutomatic Combustion Control (ACC)
DO NOT DISCARD THIS MANUAL
CAUTION
• Important operating and maintenance instructions included.
• Leave this manual with party responsible for use and operation.
• Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc-tions is not followed exactly, a fire may result causing property damage, personal injury, or death.
• Donotstoreorusegasolineorotherflam-mablevaporsandliquidsinthevicinityofthisoranyotherappliance.
• Donotoverfire-Ifheaterorchimneycon-nectorglows,youareoverfiring.Overfiringwillvoidyourwarranty.
• Complywithallminimumclearancestocombustiblesasspecified.Failuretocomplymaycausehousefire.
Fire Risk.
WARNING
For use with solid wood fuel only.Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide).
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends NFI certified professionals, or technicians supervised by an NFI certified professional.
WARNING
Hot glass will cause burns.• Do not touch glass until it is cooled• NEVER allow children to touch glass• Keep children away• CAREFULLY SUPERVISE children in same room as
fireplace.• Alert children and adults to hazards of high
temperatures.High temperatures may ignite clothing or other flammable materials.• Keep clothing, furniture, draperies and other flammable
materials away.
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
DO NOTDISCARD
Page 2 7045-178 September 15, 2011
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41I ACC Wood Insert
LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid Wood Fuel Only." Also for use in Mobile Home.
PREVENT HOUSE FIRESInstall and use only in accordance with manufacturer's installation, venting and operating instructions. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREARefer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling.WARNING - For Mobile Homes: Do not install in a sleeping room. An outside combustion air inlet must be provided and unrestricted while unit is in use. The structural integrity of the mobile home floor, ceiling and walls must be maintained. The insert must be properly grounded to the frame of the mobile home. A complete relining of the chimney system with a 6 inch (152mm) diameter listed stainless liner is required. Must be equipped with a spark arrestor cap. Outside Air comes standard on the insert and must be installed before operating insert.When used as a masonry insert stove, install only in a masonry fireplace built to national and/or local codes. Do not remove brick or mortar to accommodate insert. Installation requires a 5 foot minimum length of a starter pipe into existing chimney with airtight face seal. Install only on a non-combustible hearth. Approved for installation and use in factory built zero-clearance fireplaces conforming to minimum fire chamber specifications. Components required for installation: positive or direct flue connection assembly or listed vent liner. In Canada a full length 6 inch (152mm) S635 flue liner is required as per ULC S628-93.WARNING - Inspect and clean chimney frequently. Under certain conditions of use, creosote buildup may occur rapidly.Do not connect this unit to a chimney serving another appliance.DANGER: Risk of electrical shock. Disconnect power supply before servicing. Route power cord away from unit. Do not route cord under or in front of appliance.Electrical Rating: 115 VAC 1.4 AMPS 60 HzDo not use grate or elevate fire. Build wood fire directly on hearth (firebrick). Do not overfire. If heater or chimney connector glows, you are overfiring. Operate only with doors closed. Open only to add fuel to the fire. Replace glass only with 5mm ceramic available from your dealer.
Minimum Clearances To Combustible MaterialMasonry, Heat Circulating & Factory-Built
USA ONLYA Sidewall to Fuel Loading Door 22 in.B Mantel to Top of unit 23 in. C Top Trim to Top of unit 21 in. D Side Trim to Fuel Loading Door 11 in.E Hearth Extension from Glass 16 in.F Hearth Extenson from Fuel Loading Door 8 in.
Refer to Clearances on other label for Canada
Model:
41I-ACC
WOOD INSERT
R
TESTED TO:UL 1482, ULC S628-93
Serial No.
007027
U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.
DO NOT REMOVE THIS LABEL
Mfg by: 1445 N. Highway, Colville, WA 99114 www.quadrafire.com
Made in U.S.A. of US and imported parts.
7045-179
Hearth Extension
A
B
C
D
F E
Insert
Side
Wal
l
Maximum Mantel Depth - 12 inch (305mm)
Fascia or Trim
Mantel
Fuel Door
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
2011 2012 2013
ETL4001508
HOT WHILE IN OPERATION DO NOT
TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUC-TIONS.
CAUTION:
Factory-Built Floor Protection under Hearth
ExtensionThermal & Ember Protection Floor height 0 to 1-3/4 inches below Insert Base: 1/2 inch R=2.38
Ember Protection OnlyGreater than 1-3/4 inches below Insert Base:
Hearth&HomeTechnologieswelcomesyoutoourtraditionof excellence! In choosing aQuadra-Fire appliance, youhaveourassuranceofcommitmenttoquality,durability,andperformance.Thiscommitmentbeginswithour researchof themarket,including ‘Voice of the Customer’ contacts, ensuring wemakeproducts thatwillsatisfyyourneeds.OurResearchand Development facility then employs the world’s mostadvanced technology to achieve the optimum operation
ofourstoves, insertsandfireplaces. Andyetweareold-fashioned when it comes to craftsmanship. Each unit ismeticulously fabricated and gold and nickel surfaces arehand-finishedforlastingbeautyandenjoyment.Ourpledgetoqualityiscompletedaseachmodelundergoesaqualitycontrolinspection.Wewishyouandyour familymanyyearsofenjoyment inthe warmth and comfort of your hearth appliance. ThankyouforchoosingQuadra-Fire.
SAMPLE OF SERIAL NUMBER / SAFETY LABELLOCATION: UNDER ASH LIP ON PULL-OUT PLATE
and Welcome to the Quadra-Fire Family!
NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction
SA
MPLE
TestLab&ReportNumber
MfgDate
SerialNumberModelName
September 15, 2011 7045-178 Page 3
41I ACC Wood InsertR
Congratulations...............................................................2SampleofSafety/SerialNumberLabel...........................2WarrantyPolicy...............................................................4-5
Section 1: Listing and Code Approvals A. ApplianceCertifications.....................................6 B. MobileHomeApproved.....................................6 C. GlassSpecifications..........................................6 D. BTU&EfficiencySpecifications........................6
User’s GuideSection 2: Operating Instructions A. YourWoodAppliance.......................................7 B. FireSafety.........................................................8 C. Overfiring...........................................................8 D. Combustible/Non-combustibleMaterial............8 E. SeasonedWood................................................8 F. BurningProcess................................................9 G. AutomaticCombustionControl(ACC)..............10 H. AirControls.......................................................10 I. BurnRatesandOperatingEfficiency................11 J. CorrectBaffle&BlanketPlacement..................12 K. BuildingaFire...................................................13 L. WoodFuel.........................................................14 M. BlowerControlBoxSnapDiscOperations.......15 N. BlowerOperatingInstructions...........................15 O. ClearSpace......................................................16 P. FrequentlyAskedQuestions.............................16 Q. Opacity(Smoke)...............................................16 R. QuickStartGuide..............................................17
Section 3: Maintenance and Service A. DisposalofAshes.............................................18 B. Chimney&ChimneyConnector Inspection/Cleaning...........................................18 C. ApplianceInspection-Routine.........................18 D. CleaningofPlatedSurfaces..............................18 E. GlassCleaning..................................................19 F. InspectFirebrick................................................19 G. QuickReferenceMaintenanceGuide...............20
Section 4: Troubleshooting Guide.....................21
Section 5: Service Parts Replacement A. GlassReplacement-DoorAssembly...............22 B. SnapDiscReplacement....................................22 C. BlowerReplacement.........................................23 D. BaffleRemoval..................................................23 E. DoorHandleAssembly.....................................23 F. TubeChannelAssemblyReplacement.............24
Installer’s GuideSection 6: Getting Started A. Design,Installation&Location Considerations..................................................26 B. Draft..................................................................26 C. NegativePressure.............................................27 D. LocatingYourApplianceandChimney.............28 E. ChimneyTerminationRequirements.................28 F. 2-10-3Rule.......................................................29 G. ToolsandSuppliesNeeded..............................30 H. FireSafety.........................................................30 I. InspectApplianceandComponents andPre-BurnChecklist.....................................30
Section 7: Dimensions and Clearances A. ApplianceDimensions.......................................31 B. ClearancestoCombustibles(ULandULC) andHearthProtectionRequirements................32 C. AlternateFloorProtection.................................32
Section 8: Chimney Systems A. VentingSystems...............................................33 B. Inspections........................................................33 C. LargerChimneys...............................................33 D. MasonryChimney.............................................33-34 E. MetalHeatCirculatingChimney........................35 F. PrefabricatedMetalChimney............................35-36 G. SecuringChimneyComponents.......................36 H. AlteringtheFireplace........................................36 I. Zero-ClearanceFactory-BuiltFireplaces..........37 J. OvalizingRoundStainlessSteelLiners............37 K. ChimneyHeight/RiseandRun........................37
Section 9: Appliance Set-up A. OutsideAirInstallation......................................38 B. SecuringStovePipe/LinertoFlueCollar..........39 C. OptionalElbowFlueAdapter............................39 D. LevelingLegs....................................................40 E. SecuringAppliancetoStovePipe/Liner...........40 F. Surround&TrimInstallation..............................41 G. BlowerCordInstallation-LeftSide...................42 H. Zero-ClearanceAdjustableTrimSupport..........43 Section 10: Moble Home Installation.................44
Section 11: Reference Materials A. ExplodedDrawings...........................................45 B. ServiceParts&Accessories.............................46-49 C. ServiceandMaintenanceLog...........................50 D. Homeowner’sNotes..........................................51 E. ContactInformation...........................................52
TABLE OF CONTENTS
Safety Alert Key:• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedmayresultindeathorseriousinjury.• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,mayresultinminorormoderateinjury.• NOTICE:Indicatespracticeswhichmaycausedamagetotheapplianceortoproperty.
!
Page 4 7045-178 September 15, 2011
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41I ACC Wood Insert
4021-645C 12-29-10 Page 1 of 2
Hearth & Home Technologies Inc.LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
See conditions, exclusions, and limitations on next page.
Parts Labor Gas Wood Pellet EPAWood Coal Electric Venting
X X X X X X X
All parts and material except as covered by Conditions,
Exclusions, and Limitations listed
X X X Igniters, electronic components, and glass
X X X X X Factory-installed blowersX Molded refractory panels
X Firepots and burnpots
5 years 1 year X X Castings and baffles
7 years 3 years X X X Manifold tubes, HHT chimney and termination
10 years 1 year X Burners, logs and refractory
Limited Lifetime 3 years X X X X X Firebox and heat exchanger
X X X X X X X All replacement partsbeyond warranty period
Warranty Period HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days
September 15, 2011 7045-178 Page 5
41I ACC Wood InsertR
4021-645C 12-29-10 Page 2 of 2
WARRANTY CONDITIONS:• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of
HHT authorized dealers is available on the HHT branded websites.• This warranty is only valid while the HHT appliance remains at the site of original installation.• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.
• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.
This warranty is void if:• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging
chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.
• The appliance is subjected to prolonged periods of dampness or condensation.• There is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.
WARRANTY EXCLUSIONS:This warranty does not cover the following:• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts
include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discolor-ation of glass.
• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-plaints related to this noise are not covered by this warranty.
• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera-tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-
tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
Page 6 7045-178 September 15, 2011
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41I ACC Wood Insert
1 Listing and Code Approvals
TheQuadra-Fire 41IWood Insert (ACC)meets theU.S.EnvironmentalProtectionAgency’s1990particulateemis-sionstandards.
A. Appliance Certification
C. Glass Specifications
D. BTU & Efficiency Specifications
Thisstoveisequippedwith5mmceramicglass.Replaceglassonlywith5mmceramicglass.Pleasecontactyourdealerforreplacementglass.
B. Mobile Home Approved
EPA Certified: 4.3gramsperhour
Efficiency: upto80.2%
BTU Output: 11,700to25,900
Heating Capacity: upto1800sqftdependingonclimatezone
Vent Size: 6inches
Firebox Size: 2.45cubicfeet
Max Wood Length: 18inches
Fuel: CordWood
Shipping Weight: 345lbs
Model: 41-I(ACC)Insert
Laboratory: IntertekReport No: 100428837PRT-001
Type: SolidFuelType,ListedRoomHeater
Standard: UL1482andULCS628-93and(UM)84-HUD,MobileHomeApproved.
NOTE:Hearth&HomeTechnologies,manufacturerofthisappliance,reservestherighttoalteritsproducts,theirspecificationsand/orpricewithoutnotice.
NOTE:Thisinstallationmustconformwithlocalcodes.IntheabsenceoflocalcodesyoumustcomplywiththeUL1482,(UM)84-HUDandNPFA211intheU.S.A.andtheULCS628-93andCAN/CSA-B365InstallationCodesinCanada.
• Thisapplianceisapprovedformobilehomeinstalla-tionswhennotinstalledinasleepingroomandwhenanoutsidecombustionairinletisprovided.
• Thestructuralintegrityofthemobilehomefloor,ceil-ing,andwallsmustbemaintained.
• Theappliancemustbeproperlygroundedtotheframeofthemobilehomewith#8coppergroundwire,andchimneymustbe listed toUL103HTora listedUL-1777fulllengthsixinch(152mm)diameterlinermustbeused.
• OutsideAirKit,partOAK-ACCmustbeinstalledinamobilehomeinstallation.
Improper installation, adjustment, alteration, service ormaintenancecancauseinjuryorpropertydamage.Forassistanceoradditionalinformation,consultaqualifiedinstaller,serviceagencyoryourdealer.
Quadra-FireisaregisteredtrademarkofHearth&HomeTechnologies.
• Installationanduseofanydamagedappliance.• Modificationoftheappliance.• Installation other than as instructed byHearth &Home
Technologies.• Installationand/oruseofanycomponentpartnotapproved
byHearth&HomeTechnologies.• Operatingappliancewithoutfullyassemblingallcomponents.• Operatingappliancewithout legsattached(ifsuppliedwith
unit).• DoNOTOverfire-Ifapplianceorchimneyconnectorglows,
youareoverfiring.Anysuchactionthatmaycauseafirehazard.
WARNING
FireRisk.
Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor,andthewarrantywillbevoidedby,thefollowingactions:
September 15, 2011 7045-178 Page 7
41I ACC Wood InsertR
2 Operating Instructions
WARNING! DO NOT operate appliance before reading and understanding operating instructions. Failuretooperateapplianceaccordingtooperatinginstructionscouldcausefireorinjury.
User Guide
WARNING
Hot glass will cause burns.• DO NOTtouchglassuntilitiscooled• NEVERallowchildrentotouchglass• Keepchildrenaway• CAREFULLYSUPERVISEchildreninsameroomasappliance.• Alertchildrenandadultstohazardsofhightemperatures.High temperatures may ignite clothing or other flammable materials.• Keepclothing,furniture,draperiesandotherflammablematerialsaway.
HOT SURFACES!
GlassandothersurfacesarehotduringoperationANDcooldown.
A. Your Wood Appliance
Figure 7.1 - General Operating Parts
Ifyouexpectthatchildrenmaycomeintocontactwiththisappli-ance, we recommend a barrier such as a decorative screen.Seeyourdealerforsuggestions.
Surround & Trim Set
Burn Rate Control
Door Handle
Blower Control and Power Cord
Blower Location
Start-Up Air Control
Page 8 7045-178 September 15, 2011
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41I ACC Wood Insert
B. Fire SafetyToprovide reasonable firesafety, the followingshouldbegivenseriousconsideration:1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should belocated away from the heating appliance and closeto the sleeping areas. Follow the smoke detectormanufacturer’splacementandinstallationinstructions,andbesuretomaintainregularly.
2. AconvenientlylocatedClassAfireextinguisher.3. Apracticedevacuationplan,consistingofatleasttwo
escaperoutes.4. Intheeventofachimneyfire:
a. Prepareoccupantsforimmediateevacuationb. Notifyfiredepartment
D. Combustible/Non-combustible Materials• Combustible Material Materialmadeof or surfacedwithwood, compressed
paper, plant fibers, plastics, or anymaterial capableof igniting and burning,whether flame-proofed or not,plasteredorunplastered.
• Non-combustible Material Materialwhichwillnotigniteandburn.Suchmaterialsare
thoseconsistingentirelyof steel, iron,brick, tile, slate,glassorplasters,oranycombinationthereof.
• Non-combustible Sealant Material Sealantswhichwill not ignite and burn:Rutland, Inc.
FireplaceMortar #63, Rutland 76R, Nuflex 304,GERTV106orGERTB116(orequivalent).
E. Seasoned WoodBurnonlydryseasonedwood.• Storewoodundercover,outoftherainandsnow.• Dryandwell-seasonedwoodwillnotonlyminimizethe
chanceofcreosoteformation,butwillgiveyouthemostefficientfire.
• Evendrywoodcontainsatleast15%moisturebyweight,andshouldbeburnedhotenoughtokeepthechimneyhotforaslongasittakestodrythewoodout-aboutonehour.
• Itisawasteofenergytoburnunseasonedwoodofanykind.
Deadwoodlyingontheforestfloorshouldbeconsideredwet,andrequiresfullseasoningtime.• Standingdeadwoodcanbeconsideredtobeabout2/3
seasoned.• Totellifwoodisdryenoughtoburn,checktheendsof
thelogs.• Iftherearecracksradiatinginalldirectionsfromthecenter,
itisdry.• Ifyourwoodsizzlesinthefire,eventhoughthesurface
isdry,itmaynotbefullycured.
C. Overfiring
Donotover-fire.
Over-firing may ignite creosote or will damagethestoveandchimney.
Topreventover-firingyourstove,DONOT:
• Useflammableliquids• Overloadwithwood• Burntrashorlargeamountsofscraplumber• Permittoomuchairtothefire• Useofprocessedsolidfuelfirelogs
WARNINGFire Risk
Symptoms of over-firingmay include one ormore of thefollowing: • Chimneyconnectororapplianceglowing • Roaring,rumblingnoises • Loudcrackingorbangingsounds • Metalwarping • Chimneyfire
1. Symptoms of Over-Firing
2. What To Do if Your Stove is Over-Firing • Immediatelyclosethedoorandaircontrolstoreduce
airsupplytothefire. • Ifyoususpectachimneyfire,callthefiredepartment
andevacuateyourhouse. • Contact your local chimney professional and have
yourstoveandstovepipeinspectedforanydamage. • Donotuseyourstoveuntilthechimneyprofessional
informsyouitissafetodoso.
Hearth&HomeTechnologiesWILLNOTwarrantystovesthatexhibitevidenceofover-firing.Evidenceofover-firingincludes,butisnotlimitedto: • Warpedairtube • Deterioratedrefractorybrickretainers • Deterioratedbaffleandotherinteriorcomponents
September 15, 2011 7045-178 Page 9
41I ACC Wood InsertR
F. Burning Process
Inrecentyearstherehasbeenanincreasingconcernaboutairquality.Muchoftheblameforpoorairqualityhasbeenplacedontheburningofwoodforhomeheating.In order to improve the situation,weatQuadra-Fire havedeveloped cleaner-burningwood appliances that surpasstherequirementsforemissionsestablishedbyourgoverningagencies.Thesewoodappliancesmustbeproperlyoperatedinordertoensure that theyperform theway theyaredesigned toperform.
1. Kindling or First StageIthelpstoknowalittleabouttheactualprocessofburninginordertounderstandwhatgoesoninsidetheappliance.Thefirststageofburningiscalledthekindlingstage.Inthisstage:• Woodisheatedtoatemperaturehighenoughtoevapo-
ratethemoisturepresentinallwood.• Woodwillreachtheboilingpointofwater(212°F)andwill
notgetanyhotteruntilthewaterisevaporated.Thisprocesstakesheatfromthecoalsandtendstocooltheappliance.Firerequiresthreethingstoburn:• Fuel• Air• HeatIfheatisrobbedfromtheapplianceduringthedryingstage,thenewloadofwoodhasreducedthechancesforagoodcleanburn.Itisalwaysbesttoburndry,seasonedfirewood.Whenthewoodisn’tdry,youmustopentheaircontrolsandburnatahighburnsettingforalongertimetostartitburning.Theheatgenerated from thefireshouldbewarmingyourhomeand establishing the flue draft, not evaporating themoistureoutofwet,unseasonedwood,resultinginwastedheat.
2. Second StageInthesecondarystagewoodgivesoffflammablegaseswhichburnabovethefuelwithbrightflames.Duringthisstageofburning:• Theflamesmustbemaintainedandnotallowedtogoout
toensurethecleanestpossiblefire.•Iftheflamestendtogoout,itissettoolowforyourburn-
ingconditions.Theaircontrollocatedattheupperrighthandcornerisusedtoadjustforburnrates.ThisiscalledtheBurnRateAirControl.Figure 10.1 on page 10.
3. Final StageThefinalstageofburningisthecharcoalstage.Thisoccurswhen theflammablegaseshavebeenmostlyburnedandonlycharcoalremains. This isanaturallycleanportionoftheburn.Thecoalsburnwithhotblueflames.
• Itisveryimportanttoreloadyourappliancewhileenoughlivelyhotcoalsremaininordertoprovidetheamountofheatneededtodryandrekindlethenextloadofwood.
•ItisbesttoopentheBurnRateAirandStart-UpAirCon-trols before reloading.Thislivensupthecoalbedandreducesexcessiveemissions(opacity/smoke).
• Opendoorslowlysothatashorsmokedoesnotexitap-pliancethroughopening.
• Break up any large chunks and distribute the coals sothatthenewwoodislaidonhotcoals.
Airqualityisimportanttoallofus,andifwechoosetousewoodtoheatourhomesweshoulddosoresponsibly.Weneed to learn toburn in thecleanestwaypossibleal-lowingustocontinueusingourwoodappliancesformanyyearstocome.
NOTICE:Improperoperationcanturnanywoodappli-anceintoasmolderingenvironmentalhazard.
Page 10 7045-178 September 15, 2011
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41I ACC Wood Insert
H. Air Controls
1. Start-Up Air ControlTheStart-UpAirControlhastwoprimaryfunctions.The first function is to activate theAutomaticCombustionControlsystem(ACC).• PushtheStart-UpAirControlallthewaybackuntilitstops
andthenpullforwardtothefrontoftheapplianceuntilitstops.Figure 10.1.
• Thefrontairchannelopensandallowsairtoenterthefrontoftheapplianceforapproximately20-25minutes.
• Thefrontairchannelgraduallyshutsdownuntilitiscom-pletelyclosedattheendofthe20-25minutes.
• ThefireisnowcontrolledbytheairsuppliedbytheBurnRateAirControl.Figure 10.1.
• Thisfunctionshouldbeperformedeachtimeyoureloadthe appliance.
ThesecondfunctionoftheStart-UpAirControlisoperationoftherearairsystem.• Push theStart-UpAirControl3/8 inch (9.5mm)back to
allowrearairtoenterthefirebox.Figure 10.1.• TherearairisusedprimarilyduringaHighBurnRate.• Insomeinstancesrearairisdesiredduringnormalopera-
tiontohelpwithcombustionoffueltowardsthebackofthefireboxparticularlywhenburninghardwoods.
• The rear air is controlled independently from theACCsystem.
Figure 10.1 Start-up and Burn Rate Air Controls
Figure 10.2 Manual Timer Over-Ride
2. Manual Timer Over-Ride IfyouneedtoshuttheACCsystemoffbeforeitshutsitselfoffafter25minutes(i.e.overfiresituation),liftupontheStart-upAirControlandpulloutfromtheappliance.Figure 10.2.
G. Automatic Combustion Control (ACC)Typically,whenyoubuildafire,youopentheaircontrolsfullyandmonitorthefiretopreventitfromgoingintoanoverfiresituationand/orburningyourwooduptooquicklybeforeyoushutdowntheaircontrolstothedesiredburnrate.WhenusingtheAutomaticCombustionControl(ACC)system,youdonothavetocontinuallymonitor thefire. OnceyousettheACCsystemitwillcontrolthefireforyou.Followtheinstructionsbelow to learnhowtooperateyourstovewithease.
Burn Rate Control
Start Up Air Control
September 15, 2011 7045-178 Page 11
41I ACC Wood InsertR
3. Burn Rate Air Control• Theair supply enters at the upper front of the firebox,
nearthetopoftheglassdoor.• Thispreheatedairsuppliesthenecessaryfreshoxygen
tomix with the unburned gases, helping to create thesecond,thirdandfourthcombustionprocess.
• ThisairisregulatedbytheBurnRateAirControl.• TherearefoursettingsHigh,Medium-High,Medium-Low
andLow.• WhenthecontrolisraisedallthewayupitisontheHigh
settingandwhenpushedall thedown it ison theLowsetting.Figure 11.1.
I. Burn Rates and Operating EfficiencyFor maximum operating efficiency 1. Burndry,well-seasonedwood.2. Followtheseburnrateinstructionsbelowandreferto
Figure 11.1*NOTE: Theseareguidelines.Actualsettingsmayvarywithtypeofwood,chimneydraft,altitudeandothervariables.
Burn Rates1. Starting a Fire and Reloading• OpenbothcontrolsfullybyraisingtheBurnRateAirCon-
trolallthewayupuntilitstopsandpushtheStart-upAirControlbackuntilitstops.
• Theblowertendstocooltheappliance.Leavethebloweroffuntiltheburniswellestablished,i.e.,30minutes.
• After loading the appliancewithwood and starting thefire,setbothcontrolstothedesiredsettingbyfollowingtheburnrateinstructionsbelow.
2. High Burn Rate - Maximum Heat*• RaisetheBurnRateAirControlallthewayupuntilitstops
(topmarker)toafullyopenposition.• PushtheStart-UpAirControlallthewaybackuntilitstops
andleaveitthere.• This setting over-rides the timer system (ACC) so you
mustmonitorthefirecloselywhileinthissetting.
3. Medium-High Burn Rate - 15,000 to 30,000 BTU/hr*• Raise the BurnRateAir Control all theway up until it
stops(topmarker)toafullyopenposition.• Push the Start-UpAir Control all the way back until it
stopsandthenpullforwarduntilitstops.• Thisactivatesthetimersystem(ACC).
4. Medium-Low Burn Rate - 10,000 to 15,000 BTU/hr*• RaisetheBurnRateAirControluptothebottomofthe
middlemarkerandstop.• Push the Start-UpAir Control all the way back until it
stopsandthenpullforwarduntilitstops.• Thisactivatesthetimersystem(ACC).
Figure 11.1
After activating the timer (ACC), if the control is placedwithin3/8inch(9.5mm)inwardfromthefullOUTpositionitwillallowrearairtoenterthefirebox.Thiswillnotinter-ferewiththetimergraduallyclosingthefrontairchannelin20-25minutes.Ifcontrolissetfullinwardon“HI”itover-ridesthetimer(ACC).
*NOTE: Theseareapproximatesettings,andwillvarywithtypeofwoodorchimneydraft.Duetoaltitudeandotherenvironmentalcircumstances,thisoperationalinformationisaguidelineonly.
5. Low Burn Rate - Below 10,000 BTU/hr*• LeavetheBurnRateAirControlatthebottommarker.• Push theStart-UpAirControl all theway back until it
stopsandthenpullforwarduntilitstops.• Thisactivatesthetimersystem(ACC).
HIGH
LOW
Activating Timer
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CORRECT POSITION
INCORRECT POSITIONSJ. Correct Baffle & Blanket Placement
CeramicBlanketandBaffleBoardareNOTincontactwiththebackofthefirebox.
CeramicBlanketisNOTincontactwiththebackofthefireboxandNOTevenwiththeBaffleBoardinthefront.
CeramicBlanketisbunchedupatthebackofthefireboxandNOTevenwiththeBaffleBoardinthefront.
Ceramic BlanketBack of Firebox
Baffle Board
CeramicBlanketandBaffleBoardMUSTbein contact with the back of the firebox andevenwitheachotherinthefront.
Ceramic BlanketBack of Firebox
Baffle Board
Figure 12.1 - Correct Baffle and Blanket Positions Figure 12.2 - Incorrect Baffle and Blanket Positions
Improperbaffleplacementmaycause:
• Overheatingoffirebox • OverheatingthechimneyBafflemustbeplacedproperly(seeinstructions)Replacebaffleifdamagedormissing.
WARNINGFire Risk
Note: Thisaregenericdrawingsandmaynotrepresentyourspecificmodel.
NOTE: Amissing,damagedorimproperlypositionedbaffleisdangerousandmaycausedamageandpoorefficiency.Itwillalsovoidyourwarranty.
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K. Building A Fire
Beforelightingyourfirstfireintheappliance:1. Confirm the baffle and ceramic blanket are correctly
positioned.Theyshouldbeevenwiththefronttubeandrestingonalltubes. See page 12.
2. Removealllabelsfromglass.Therearemanywaystobuildafire.Thebasicprincipleistolighteasily-ignitabletinderorpaper,whichignitesthefastburningkindling,whichinturnignitestheslow-burningfire-wood.Hereisonemethodthatworkswell:1. OpentheBurnRateAirandStart-UpAirControlsfully.2. Placeseveralwadsofcrushedpaperonthefireboxfloor.
Heatingthefluewithslightlycrumplednewspaperbeforeaddingkindlingkeepssmoketoaminimum.
3. Laysmalldrysticksofkindlingontopofthepaper.4. Makesurethatnomatchesorothercombustiblesarein
theimmediateareaoftheappliance.Besuretheroomisventilatedandtheflueunobstructed.
5. Lightthepaperintheappliance.NEVERlightorrekindlefirewithkerosene,gasoline,orcharcoallighterfluid;theresultscanbefatal.
6. Oncethekindlingisburningquickly,addseveralfull-lengthlogs3to4inches(76-102mm)indiameter.Becarefulnottosmotherthefire.Stackthepiecesofwood1/2to1inchapart(13-25mm);nearenoughtokeepeachotherhot,butfarenoughawayfromeachothertoallowairflowbetweenthem.
7. SettheBurnRateAirControlandactivatethetimersys-tem(ACC).
8. Whenreadytoreload,ItisbesttofullyopenboththeBurnRateAirandStart-upAirControlsbefore reloading.
• Thislivensupthecoalbedandreducesexcessiveemis-sions(opacity/smoke).
NOTE:• Buildfireonbrickfireboxfloor.• DoNOTusegrates,andironsorothermethodstosupport
fuel.Itwilladverselyaffectemissions.
Odorsandvaporsreleasedduringinitialoperation.• Curingofhightemperaturepaint.• Openwindowsforaircirculation.
Odorsmaybeirritatingtosensitiveindividuals.
CAUTION
Fire Risk.Keepcombustiblematerials,gasolineandotherflammablevaporsandliquidsclearofappliance.
WARNING
• DoNOTstoreflammablematerialsintheappliance’svicinity.
• DONOTUSEGASOLINE,LANTERNFUEL,KEROSENE,CHARCOALLIGHTERFLUIDORSIMILARLIQUIDSTOSTARTOR“FRESHENUP”AFIREINTHISHEATER.
• Keepallsuchliquidswellawayfromtheheaterwhileitisinuse.
• Combustiblematerialsmayignite.
• Opendoorslowlysothatashorsmokedoesnotexitap-pliancethroughopening.
• Largelogsburnslowly,holdingafirelonger.• Smalllogsburnfastandhot,givingquickheat.9. Aslongastherearehotcoals,repeatingsteps6through
8willmaintainacontinuousfire.
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L. Wood Fuel Moisture
Seasoned Wood• Cutlogstosize• Splitto6inches(152mm)orlessindiameter• Airdrytoamoisturecontentofnotmorethan20%
- Softwood-aboutninemonthstodry- Hardwood-abouteighteenmonthstodry
Softwoods Hardwoods
• DouglasFir • Oak• Pine • Maple• Spruce • Apple• Cedar • Birch • Poplar • Aspen • Alder
Themajorityoftheproblemsapplianceownersexperiencearecausedbytryingtoburnwet,unseasonedwood.• Wet,unseasonedwoodrequiresenergytoevaporatethe
waterinsteadofheatingyourhome,and• Causesevaporatingmoisturewhichcoolsyourchimney,
acceleratingformationofcreosote.
Storing WoodStepstoensureproperlyseasonedwood:
• Stackwood to allowair to circulate freely aroundandthroughwoodpile.
• Elevatewood pile off ground to allow air circulationunderneath.
• Smallerpiecesofwooddryfaster.Anypieceover6in.(152mm)indiametershouldbesplit.
• Wood(wholeorsplit)shouldbestackedsobothendsofeachpieceareexposedtoair.Moredryingoccursthroughthecutendsthanthesides.
• Storewood under cover to preventwater absorptionfrom rain or snow.Avoid covering the sides andendscompletely.
Processed Solid Fuel Fire Logs• NOTpermittedforuseinthisappliance
WARNING
Fire Risk.• DONOTBURNGARBAGEORFLAMMABLEFLUIDSSUCHASGASOLINE,NAPTHAORENGINEOIL.
• DONOTUSECHEMICALSORFLUIDSTOSTARTAFIRE.
• DoNOTburntreatedwoodorwoodwithsalt(driftwood).• Maygeneratecarbonmonooxideifburnmaterialotherthanwood.
Mayresultinillnessorpossibledeath.
Hardwood vs SoftwoodYourapplianceperformancedependsonthequalityofthefirewoodyouuse.
• Seasonedwoodcontainsabout8,000BTUsperpound.• Hardwoodsaremoredensethansoftwoods.• Hardwoodscontain60%moreBTUsthansoftwoods.• Hardwoodsrequiremoretimetoseason,burnslowerand
arehardertoignite.• Softwoodsrequirelesstimetodry,burnfasterandare
easiertoignite.• Startthefirewithsoftwoodtobringtheapplianceupto
operatingtemperatureandtoestablishdraft.• Addhardwoodforslow,evenheatandlongerburntime.
• DoNOTburnwetorgreenwood.• Storewoodindrylocation.• Stackwoodsobothendsareexposedtoair.Wet,unseasonedwoodcancauseaccumulationofcreosote.
Fire Risk.
WARNING
WARNINGFire RiskDoNOTstorewood:• Infrontoftheappliance.• Inspacerequiredforloadingorash
removal.
NOTICE: Seasoningtimemayvarydependingondryingconditions.
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N. Blower Operating Instructions1. Initial (cold) startup: Openbothcontrolsfullybyrais-
ingtheBurnRateAirControlallthewayupuntilitstopsandpushtheStart-upAirControlbackuntilitstops.Theblowertendstocooltheappliance.Leavethebloweroffuntiltheburniswellestablished,i.e.,30minutes.
2. High Burn Setting:Bothcontrolsareopen.BurnRateAirControlispulledupandtheStart-upAirControlisfullypushedin.Blowermayremainon.
3. Medium High Burn Setting*: Burn RateAir Controlisclosed thenopened to1 inch (pullup )to fullyopen.Blowermayremainon.
4. Medium Low Burn Setting*: BurnRateAirControl isclosed thenopened to1/4 inch to1/2 inch. Leave thebloweroffuntil theburniswellestablished, i.e.,30min-utes.
5. Low Burn Setting*: BurnRateAir Control is closed.Leavethebloweroffuntiltheburniswellestablished,i.e.,30minutes.*NOTE:Forburnsettings3to5theStart-upAirControlneedstobepushedin(Open)thenpulledforwardtoacti-vatetheAutomaticCombustionControl(ACC).NOTE: Formaximumefficiencyandlowestemissions,when operating the blower in either the automatic ormanualsettingforthelowandmediumlowburnsettingsleavethebloweroffuntiltheburniswellestablished,i.e.,30minutes.
6. Theblowerisequippedwitharheostat(speedcontrol).The highest blower speed is obtained by turning therheostaton,thenadjustingbacktowards“OFF”asfaraspossiblewithoutturningthebloweroff.Foralowblowerspeed,turnthecontrolknobclockwiseasfaraspossible
1. The blower will turn on/off automaticallywhensettoAUTO.Figure 15.1.
2. WhensettoMANUAL,thefanwillturnon/off onlywhen you turn it onor off. Thissettingover-ridestheinternalsnapdisc.
3. AdjustthespeedofthefanbyturningtheHIGH/LOWknobtothedesiredsetting.
M. Operating the Blower ControlBox with Snap Disc
Figure 15.1
NOTICE!DoNOToperateacirculatingfanwithincloseprox-imity,approximately4ft(1.2m),ofappliance •Canreverseairflow,blowinghotairintoappli-
ancecavity. •Candamageapplianceblowerduetooverheat-
ing.
AUTO: Fan will turn ON/OFF automatically and is controlled by the internal Snap Disc
MANUAL: Over-rides the internal Snap Disc
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Q. Opacity (Smoke)Opacity is themeasureof how cleanly your appliance isburning.Opacityismeasuredinpercent:• 100%opacityiswhenanobjectistotallyobscuredby
thesmokecolumnfromachimney,and• 0%opacitymeansthatnosmokecolumncanbeseen.As you become familiarwith your appliance, you shouldperiodicallychecktheopacity.Thiswillallowyoutoknowhowtoburnasnearlysmoke-freeaspossible(goalof0%opacity).
P. Frequently Asked Questions
ISSUES SOLUTIONSOdorfromappliance Whenfirstoperated,thisappliancemayreleaseanodorforthefirstseveralhours.Thisis
causedbythecuringofthepaintandtheburningoffofanyoilsremainingfrommanufacturing.Metallicnoise Noiseiscausedbymetalexpandingandcontractingasitheatsupandcoolsdown,similarto
thesoundproducedbyafurnaceorheatingduct.Thisnoisedoesnotaffecttheoperationorlongevityoftheappliance.
Whirringsound Theblowermayproduceawhirringsoundwhichincreasesinvolumeasthespeedisincreased.
Figure 16.1 - Clear Space
O. Clear Space• DoNOTplacecombustibleobjectswithin4ft(1.2m)of
thefrontofappliance.Figure 16.1.
• DoNOTplacecombustibleobjectswithin48inchesinfrontoftheappliance.
• Hightemperaturesmayigniteclothing,furnitureordraperies.
Fire Risk.
WARNING
NOTICE!DoNOToperateacirculatingfanwithincloseprox-imity,approximately4ft(1.2m),ofappliance •Canreverseairflow,blowinghotairintoappli-
ancecavity. •Candamageapplianceblowerduetooverheat-
ing.Maintain 4 ft (1.22m) clearance to combustible in front of appliance
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R. Quick Start Guide Note: Thesearegenericdrawingsandmaynotrepresentyourspecificmodel.
The stove is ready for normal operation.
2 3
6
ITEMS NEEDED FOR FIRST FIRE:
LOAD WOOD ADD NEWSPAPER
ADD MORE WOOD
4
ADD KINDLING
LIGHT THE PAPER
7
LOW
HIGH
BURN RATE CONTROLUpper Right Corner
REDUCE AIR CONTROL
Settodesiredheatoutput
5
WARNING! Risk of FireCloseandsecurelylatchthedoorafterthefirehasstarted,andafterrefueling,toprevent:
•Spillageofsmoke,flameandcarbonmonoxide
•Spillageofsparks,coalsandlogs •Over-firing
DONOTleavethestoveunattendedwiththedooropen.
Startingafiremaynotrequireanopendoorfordraft.Theaircontrolshouldsupplyadequatedraft.
10PiecesofNewspaper,10-20PiecesofDryKindlingandaFewPiecesofDrySplitWood.
1
OPEN AIR CONTROLS
HIGH
LOW
Push In and then Pull Out
BURN RATE
Upper right corner
Lower right corner
START-UP AIR
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• Frequency: When ash is within 1-3/4 inch (44mm) offireboxlip.Leave1/4to1/2inch(6-13mm)ofashinthebottomofthefirebox.
• By:Homeowner
A. Disposal of Ashes
• Placeashesinametalcontainerwithatight-fittinglid.• Theclosedcontainershouldbeplacedonanoncombustible
materialorontheground,wellawayfromallcombustiblematerials,pendingfinaldisposal.
• Iftheashesaredisposedofbyburialinsoilorotherwiselocallydispersed,theyshouldberetainedintheclosedcontaineruntilallcindershavethoroughlycooled
WARNING! Risk of Fire! Ashescouldcontainhotembers.
3 Maintenance and Service
B. Chimney and Chimney Connector Inspection/Cleaning
• Frequency: Every2monthsduringheatingseasonoras recommended by a certified chimney sweep;morefrequentlyifchimneyexceedsorisunder14-16feet(4.3to4.8m)measuredfrombottomofappliance.
• By: Certifiedchimneysweep
• Removeallash from thefireboxandextinguishallhotembersbeforedisposal.
• Allowtheappliancetocoolcompletely.• If your type of installation involves a full reline of the
chimney,itwillbenecessarytoeitherremovethebafflefrom the insert,or remove the insert from thefireplaceanddisconnect theventprior tocleaning thechimney.Refertopage 24 inthismanualforinstructionsonBaffleRemoval.
• Ifyourtypeofinstallationisdirectconnectwithinamasonrychimney, the insertwill need tobepulledout from thefireplaceanddisconnectedfromthefluepriortocleaningthechimney.
• The creosoteor soot shouldbe removedwithabrushspecificallydesignedforthetypeofchimneyinuse.
• Cleanoutfallenashesfromthefirebox.• Itisalsorecommendedthatbeforeeachheatingseason
theentire systembeprofessionally inspected, cleanedandrepairedifnecessary.
WARNING! Risk of Fire!Donotusechimneycleanersorflamecolorantsinyourappliance.Itwillcorrodeyourpipe.
Creosote - Formation and Need for Removal• Whenwoodisburnedslowly,itproducestarandother
organicvapors,whichcombinewithexpelledmoisturetoformcreosote.
• The creosote vapors condense in the relatively coolchimneyflueofaslow-burningfire.
• Asaresult,creosoteresidueaccumulatesonthefluelining.Whenignitedthiscreosotemakesanextremelyhotfire.
• Thechimneyandchimneyconnectorshallbeinspectedeverytwomonthsduringtheheatingseasontodeterminewhenacreosotebuilduphasoccurred.
• Whencreosotehasaccumulateditshallberemovedtoreducetheriskofachimneyfire.
C. Appliance Inspection - Routine
• Frequency: Every2monthsatthesametimethechim-neyandchimneyconnectorareinspected.
• By: Homeowner
Checkfor:• Cracksinglass• Doorhandle-smoothcamoperation• Baffleandceramicblanketcorrectplacement• Baffleforbreakage• Firebrickforcracks,brokenorcrumbly• Doorgasket.(Dollarbilltest).Placeadollarbillbetween
thestoveandthedoorandthenshutthedoor.Ifyoucanpullthedollarbillout,replacethedoorgasket.
• Glassframeforloosescrews
D. Cleaning Plated Surfaces• Frequency: Asdesired• By:Homeowner
• Cleanall thefingerprintsandoils fromplatedsurfacesBEFORE firingtheapplianceforthefirsttime.
• Ifnotcleanedproperlybeforelightingyourfirstfire,theoilscancausepermanentmarkingsontheplating.
• Aftertheplatingiscured,theoilswillnotaffectthefinishandlittlemaintenanceisrequired.
• Wipecleanasneeded.
CAUTION! Do not use polishes with abrasives. Itwillscratchplatedsurfaces.
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• Frequency: Asdesired• By:Homeowner
• Cleanglasswithanon-abrasiveglasscleaner.Abrasivecleanersmayscratchandcauseglasstocrack.
• If thedepositsontheglassarenotveryheavy,normalglass cleaners work well. Heavier depositsmay beremovedbyusingadampclothdippedinwoodashesorbyusingacommerciallyavailableovencleaner.
• Afterusinganovencleaner,itisadvisabletoremoveanyresiduewithaglasscleanerorsoapandwater. Ovencleaner left on during the next firing can permanentlystain theglass anddamage the finishonplatedmetalsurfaces.
• Aportionofthecombustionairenteringthefireboxisde-flecteddownovertheinsideofthedoorglass.
• Thisairflow“washes”theglass,helpingtokeepsmokefromadheringtoitssurface.
• Whenoperatedatalowburnrate,lessairwillbeflowingovertheglassandthesmoky,relativelycoolconditionofalowfirewillcausetheglasstobecomecoated.
• Operating theappliancewith theBurnRateAirControlandStart-UpAirControlallthewayopenfor15-20min-utesshouldremovethebuiltupcoating.
E. Glass Cleaning
CAUTION! Handle glass assembly with care. Glass is breakable.• Avoidstriking,scratchingorslammingglass• Avoidabrasivecleaners• Donotcleanglasswhileitishot
Replacethefirebrickiftheybecomecrumblyand/orifthereisa1/4inch(6.35mm)gapbetweenthebricks.Thefireboxislinedwithfirebrick,whichhasexceptionalinsulatingproperties.Donotuseagrate;simplybuildafireonthefireboxfloor. Donotoperateappliancewithoutfirebrick.1. Afterthecoalshavecompletelycooled,removeall
oldbrickandashfromunitandvacuumfirebox.2. Removenewbricksetfromboxandlayouttothe
diagramshownintheinstructionsthatcomewiththebricksetorrefertothediagramontheservicepartslistattheendofthismanual.
3. Laybottombricksinunit.4. Installrearbricksonthetopofthebottombricks.
Slidetopofbricksundercliponbackoffireboxwallandpushbottomofbricksback.
5. Installsidebricks. Slide topofbrickunderclipsonsideoffireboxandpushthebottomofthebrickuntilitisflushwiththesideoftheunit.
F. Inspect Firebrick• Frequency: Aftereachashremoval• By: Homeowner
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Baffle
Blanket
Latch Cam
Spacing Washers
Baffle&Blanket
OptionalBlower
ChimneySystem
Firebrick&AshRemoval
Door&GlassAssemblies
DoorHandle
FrequencyMONTHLY
orAfterEvery
CordofWood
Baffleandblanketplacementiscriticaltoheatoutput,efficiencyandoveralllifeoftheunit.Makesurethebaffleispushedallofthewaytothebackofthefireboxandtheblanketislayingflat.Inspectbaffleforcracks.
YEARLYor
AfterEvery4CordsofWood
Vacuumtheblowerimpellers.
EVERY2MONTHS
orAfterEvery4CordsofWood
Thechimneyandchimneycapmustbein-spectedforsootandcreosoteeverytwomonthsduringtheburnseasonormorefre-quencyifchimneyexceedsorisunder14-16ft(4.3m-4.8m)measuredfrombottomofappli-ance.Thiswillpreventpipeblockage,poordraft,andchimneyfires.Alwaysburndrywoodtohelppreventcapblockageandcreosotebuild-up.
WEEKLYor
AfterEvery25Loadsof
Wood
Ashesmustbecoolbeforeyoucandisposeoftheashesinanon-combustiblecontainer.
Firebrickisdesignedtoprotectyourfirebox.Afterashesareremoved,inspectthefire-brickandreplacefirebricksthatarecrum-bling,crackedorbroken.
WEEKLYor
AfterEvery25Loadsof
Wood
Keepdoorandglassgasketingoodshapetomaintaingoodburntimesonalowburnsetting.Totest:placeadollarbillbetweenthestoveanddoorandthenshutthedoor.Ifyoucanpullthedollarout,removeonewasherfromdoorhandlebehindlatchcamandtryagain.Ifyoucanstillpullitout,replacethedoorgasket.Checktheglassframeforloosescrewstopreventairleakage.Checkglassforcracks.
WEEKLYor
AfterEvery25LoadsofWood
Checkthedoorlatchforproperadjustment.Thisisveryimportantespeciallyafterthedoorropehasformedtothestoveface.
Checkdoorhandleforsmoothcamoperation.
Task
CAUTION! Allow the appliance to completely cool down before performing any cleaning or maintenance.
Startthefirstinspectionafterthefirst2monthsofuse,or if performance changes, and adjust your scheduleaccordingly.Maintenanceisrequiredforsafeoperationandmustbeperformedtomaintainyourwarranty.
G. Quick Reference Maintenance Guide
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4 Troubleshooting Guide
Withproper installation,operation,andmaintenanceyourwoodstovewillprovideyearsoftrouble-freeservice.Ifyoudoexperienceaproblem,thistroubleshootingguidewillassistyouoraqualifiedservicepersoninthediagnosisofaproblemandthecorrectiveactiontobetaken.
Start Fire Problems Possible Cause SolutionCannotgetfirestarted Excessivesmokeorspillage Burnstooslowly Notenoughheatoutput
Notenoughkindling/paperornokindling/paper
Usedrykindling,morepaper.Arrangekindling&woodforairmovement.
Notenoughairforfiretoignite
Checkforrestrictedterminationcap
Checkforblockageofoutsideairkit(ifinstalled).
Checkforflueblockage.
Pre-warmfluebeforestartingfire(refertoBuildingaFireSection).
Checkforadequateventheight(refertoChimneyHeightSection).
Openwindowbelowtheappliancetowardsthewind.
Woodconditionistoowet,toolarge
Usedry,seasonedwood(refertoSeasonedWoodSection).
Bedofcoalsnotestablishedbeforeaddingwood
Startwithpaper&kindlingtoestablishbedofcoals(refertoBuildingaFireSection).
Flueblockagesuchasbirds’nestsorleavesinterminationcap
Havechimneyinspectedforcreosoteandcleanedbyacertifiedchimneysweep.
Downdraftornegativepressure Competitionwithexhaustdevices
Donotuseexhaustfansduringstart-up(refertoNegativePressureSection).
Openwindowbelowtheappliancetowardsthewind.
Fireburnstoofast
Extremelydryorsoftwood
Mixinhardwood.
Mixinlessseasonedwoodafterfireisestablished(refertoWoodFuelSection).
Overdrafting
Checkforcorrectventheight;toomuchverticalheightcreatesoverdrafting.
Checklocationofventtermination(refertoChimneyTerminationRequirementSection).
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5 Service Parts Replacement
A. Glass Replacement - Door Assembly(Replace with 5mm ceramic glass only)
1. Ensurethatthefireisoutandtheapplianceiscooltothetouch.
2. Protecta tableorcounter topwithpaddingor towels.Protectyourhandsandwearglovestopreventinjury.
3. Removethedoorwiththebrokenglassbyliftingthedoorupandoffofthehinges.
4. Laydoorfacedownonatableorcountermakingsurethehandlehangsovertheedgesothedoorlaysflat,onasoftsurface.
5. Removethescrewsfromeachglassretainerandremovetheglass. (Ifscrewsaredifficult to remove,soakwithpenetratingoilfirst).
6. Centertheglasswithedgesevenlyoverlappingtheopen-inginthedoor,(i.e.samespacetopandbottom,leftandrightsides).
7. Replace the glass retainers. Be careful not to crossthreadthescrews.
8. Tighten each retainer just a few turns until each issecured. Check again for centering of glass in doorframe.Continuetotighteneachretaineralternately,afewturnsatatime,untiltheglassissecure.DONOTOVERTIGHTEN-cancauseglasstobreak.
9. Replacethedoorontheappliance.
Quadra-Fire appliances are equippedwith ceramic superheat-resistantglass,whichcanonlybebrokenbyimpactormisuse.
WARNING! Risk of Fire or Injury!Useonlyglassthatisspecifiedinthemanual,DONOTreplacewithanyothermaterial.Glassbreakagewilloccur.CAUTION! Handleglasswithcare.• Inspectthegaskettoensureitisundamaged.• DoNOTstrike,slamorscratchglass.• DoNOToperateappliancewithglass&doorassembly
removed.• DoNOToperatewithglasscracked,brokenor
scratched.
B. Snap Disc Replacement
Figure 22.1
1.Thesnapdiscbracketassemblyis locatedontopoftheblowerassemblytowardstheside.Figure 22.1.
2. Removethe2allenheadboltsusinga5/32Allenwrenchfromtheblowerhousingandpullthehousingtowardsyou.
3. UsingaPhillipsheadscrewdriver,removethe2screwsfromtheBlowerAssemblyasshownandslideassemblyout.
4. UsingaPhillipsheadscrewdriver,removethe2screwsfromthesnapdiscand thenremove thesnapdisc fromthespadeconnectors.Replacewithnewsnapdiscandre-connecttospadeconnectors.
5. Re-installinreverseorder
Shock Risk.• DoNOTremovegroundingprongfromplug.• Plugdirectlyintoproperlygrounded3prong
receptacle.• Routecordawayfromappliance.• DoNOTroutecordunderorinfrontofappliance.
CAUTION
Blower Housing Assembly
Blower Assembly
Snap Disc
UNPLUG APPLICE FROM ANY POWER SOURCE BEFORE REPLACING ANY COMPONENTS
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C. Blower Replacement
1. Removethe2screwsfromtheBlowerHousingAssem-blyusinga5/32allenwrench.Figure 23.1.
2. Disconnectthewiresfromtheblower.3. Removethe2screwsfromtheholddownbracketand
pulltheblowerandbracketforward.4. Removetheblowerfromtheholddownbracket.5. Re-installinreverseorder.Becertainthattheholddown
bracket’s screws are completely seated in the grom-ments.Insertthelocatingtabintheholddownbracketintotheplacementslot.
Shock Risk.• DoNOTremovegroundingprongfromplug.• Plugdirectlyintoproperlygrounded3prong
receptacle.• Routecordawayfromappliance.• DoNOTroutecordunderorinfrontofappliance.
CAUTION
DoNOTallowhotcoalsoremberstooverflowashlip
• Maymeltprotectivewirecoatingonfanpowercordcausingelectricalshort,fireorinjury
Fire Risk.
WARNING
Remove Screws from Hold Down Bracket and Pull Forward
Remove Screws & Pull Blower Housing Assembly
away from Insert
Blower Housing Assembly
Hold Down Bracket
Figure 23.1
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D. Baffle Removal
1.Removeall ash from thefirebox,andextinguishall hotembersbeforedisposalintoametalcontainer.
2. Thebaffleboardhas2pieces.Withtheceramicblanketstillinplace,slideonebafflepieceoverthetopofotheronebutstillkeepitallcomponentsinsidethefirebox.Figure 24.1.
3. It is easier to remove both baffle boards and ceramicblanketafterthetubechannelassemblyhasbeenpartiallydisassembled.Followsteps1through4onpage 25 forremovalofthetubechannelassembly.Itisnotnecessarytocompletelyremovethetubechannelassembly.
4. Re-installinreverseorder.Besurethebaffleboardsandceramicblanketareintheirproperpositions.Figure 24.2.
E. Door Handle Assembly
CAUTION!Donotovertightenlocknut.Thedoorhandleneedstomovesmoothly.
Baffle BaffleCeramic Blanket
The ceramic blanket and both baffle boards and tube channel assembly can all be removed at the same time.
Figure 24.1
Figure 24.2
Door Latch AdjustmentIt is important thedoorgaskethasaproperseal. As thegasketcompressesor “seats”duringuse, itmaybecomenecessarytoadjustortightenthedoorlatch.
1.Opendoortoaccessadjustmentbolt.2.Usinga5/32allentool,turntheadjustmentboltclock-
wiseslightly.3.Closedoortotestadjustment.Ifmoreisneeded,repeat
thepreviousprocess.
Adjustment Bolt
Nut 1/4-20
Washer
Door Latch Bracket
Washer, 5/8 x 1/4
Hook Door Latch
Door Handle
Fiber Handle
September 15, 2011 7045-178 Page 25
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F. Tube Channel Assembly Replacement
Figure 25.1
RemovingTubeChannelAssembly1.Removetherightsidebricks(3pieces).2.Removethebaffleprotectionchannelbyrollingforward
andoutofthefirebox.3.Locatethe2channelnutsand2channelboltsinsideof
chamberandremove.NOTE:Soaktheboltswithpenetratingoilforatleast15min-
utesbeforetryingtoremovethem.4.Slidethetubechannelassemblyallthewaytoleftuntil
itisoffthethreads.Droptherightsidedown,thenslidetheassemblybacktoright.
5.The ceramic blanket and both baffle boards can beremovedatthesametimeyouremovethetubechannelassembly.
6.Whenthetubechannelassemblyisfreeoftheleftsidesupport,rotateclockwiseandpullassembly,blanketandbafflesoutthroughthefrontopening.
7.Re-installinreverseorder.
2 Tube Channel Nuts2 Tube Channel bolts
Ba�e Protection Channel
Ceramic Fiber Blanket
Ba�e Boards
1
2
4
3
Rotate and remove from firebox
Page 26 7045-178 September 15, 2011
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6 Getting Started
Installer’s Guide
A. Design and Installation Considerations
Beforeinstalling,determinethefollowing:
• Typeofchimneyconnectortobeused · singlewall,6inch(152mm)diameter,stainlesssteel,or ·doublewall,6inch(152mm)diameter,stainlesssteel• Consultpage28forclearancestocombustibles• Poweroutletlocatedclosebyforoptionalblower
Draft is thepressuredifferenceneededtoventappliancessuccessfully.Whenaappliance isdraftingsuccessfully,allcombustion byproducts are exiting the home through thechimney.Considerationsforsuccessfuldraftinclude:• Preventingnegativepressure• LocationofapplianceandchimneyTobesurethatyourapplianceburnsproperly:• Duringalowburn,thechimneydraft(staticpressure)should
beapproximately-.04inchwatercolumn(W.C.)• Duringahighburnthechimneydraftshouldbeapproximately
-.07inch(W.C.)• MeasuretheW.Cat6inches(152mm)abovethetopofthe
applianceafteronehourofoperationateachburnsetting.
B. Draft
Checkbuildingcodespriortoinstallation.
• InstallationMUST complywith local, regional, state andnationalcodesandregulations.
• Consult insurance carrier, local building, fire officials orauthoritieshavingjurisdictionaboutrestrictions,installationinspection,andpermits.
CAUTION
WARNING
• DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVICINGANOTHERAPPLIANCE.
• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.
Mayallowfluegasestoenterthehouse.
Asphyxiation Risk.
• Installationanduseofanydamagedappliance.• Modificationoftheappliance.• Installation other than as instructed byHearth &Home
Technologies.• Installationand/oruseofanycomponentpartnotapproved
byHearth&HomeTechnologies.• Operatingappliancewithoutfullyassemblingallcomponents.• Operatingappliancewithoutlegsattached(ifsuppliedwith
unit).• DoNOTOverfire-Ifapplianceorchimneyconnectorglows,
youareoverfiring.Any such action that may cause a fire hazard.
WARNINGFire Risk.Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor,andthewarrantywillbevoidedby,thefollowingactions:
NOTICE: Hearth&HomeTechnologies assumes noresponsibility for the improper performance of theappliancesystemcausedby:
• Inadequatedraftduetoenvironmentalconditions• Downdrafts• Tightsealingconstructionofthestructure• Mechanicalexhaustingdevices• Overdraftingcausedbyexcessivechimneyheights• Idealperformanceiswithheightofchimneybetween
14-16feet(4.26-4.88m)measuredfromthebaseoftheappliance.
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C. Negative Pressure
Negativepressureresultsfromtheimbalanceofairavailablefortheappliancetooperateproperly.Itcanbestrongestinlowerlevelsofthehouse.
Causesinclude:
• Exhaustfans(kitchen,bath,etc.)• Rangehoods• Combustionairrequirementsforfurnaces,waterheaters
andothercombustionappliances• Clothesdryers• Locationofreturn-airventstofurnaceorairconditioning• ImbalancesoftheHVACairhandlingsystem• Upperlevelairleakssuchas: - Recessedlighting - Attichatch - Ductleaks
Tominimizetheeffectsofnegativeairpressure:• Installtheoutsideairkitwiththeintakefacingprevailing
windsduringtheheatingseason• Ensureadequateoutdoorairforallcombustionappliances
andexhaustequipment• Ensurefurnaceandairconditioningreturnventsarenot
locatedintheimmediatevicinityoftheappliance• Avoid installing theapplianceneardoors,walkwaysor
smallisolatedspaces• Recessedlightingshouldbea“sealedcan”design• Attichatchesweatherstrippedorsealed• Atticmountedductworkandairhandlerjointsandseams
tapedorsealed• Basementinstallationsshouldbeavoided
WARNING
• Negativepressurecancausespillageofcom-bustionfumes,sootandcarbonmonoxide.
• Applianceneedstodraftproperlyforsafety.
Asphyxiation Risk.
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Recommended Location
MarginalLocation
LocationNot
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
LeewardOutside Termination Cap
Figure 28.1
E. Chimney Termination Requirements
Followmanufacturer’sinstructionsforclearance,securingflashingandterminatingthechimney. • MusthaveanapprovedandListedcap
• Mustnotbelocatedwhereitwillbecomepluggedbysnoworothermaterial
• Mustterminateatleast3feet(91cm)abovetheroofandatleast2feet(61cm)aboveanyportionoftheroofwithin10feet(305cm).
• Mustbelocatedawayfromtreesorotherstructures
D. Locating Your Stove & ChimneyLocation of the appliance and chimney will affect perfor-mance.AsshowninFigure 28.1thechimneyshould: • Installthroughthewarmspaceenclosedbythebuild-
ingenvelope.Thishelpstoproducemoredraft,espe-ciallyduringlightinganddiedownofthefire.
• Penetratethehighestpartoftheroof.Thisminimizestheaffectsofwindturbulenceanddowndrafts.
• Consider the appliance location in order to avoidfloorandceilingatticjoistsandrafters.
• Locate termination cap away from trees, adjacentstructures, uneven roof lines and other obstruc-tions.
Yourlocaldealeristheexpertinyourgeographicareaandcanusuallymakesuggestionsordiscoversolutionsthatwilleasilycorrectyourflueproblem.
NOTICE:• Chimneyperformancemayvary.• Trees,buildings,rooflinesandwindconditionsaffect
performance.• Chimneyheightmayneedadjustmentifsmokingor
overdraftoccurs.
NOTICE: Locatingtheapplianceinabasementorinalocationofconsiderableairmovementcancauseintermittentsmokespillagefromappliance.Donotlocateappliancenear• Frequentlyopendoors• Centralheatoutletsorreturns
September 15, 2011 7045-178 Page 29
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3ft.(91cm)Minimum
Lessthan10ft.(305cm)
2ft.(61cm) 3ft.(91cm)Minimum
10ft.(305cm) ToNearestRoofline2ft.(61cm)
PitchedRoof
These are safety requirements and are not meant to assure proper flue draft.
Figure 29.1
F. 2-10-3 Rule
Figure 29.2
10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
Wall or Parapet
Flat Roof
Thisapplianceismadewitha6inch(152mm)diameterchimneyconnectorasthefluecollarontheunit.
• Changingthediameterofthechimneycanaffectdraftandcausepoorperformance.• Itisnotrecommendedtouseoffsetsandelbowsataltitudesabove4000feetabovesealevelandorwhen
thereareotherfactorsthataffectfluedraft.
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G. Tools And Supplies Needed
Beforebeginningtheinstallationbesurethefollowingtoolsandbuildingsuppliesareavailable:
Reciprocatingsaw Framingmaterial
Pliers Hightempcaulkingmaterial
Hammer Gloves
Phillipsscrewdriver Framingsquare
Flatbladescrewdriver Electricdrillandbits
Plumbline Safetyglasses
Level Tapemeasure
1/2-3/4in.length,#6or#8self-drillingscrews
Misc.screwsandnails
H. Fire SafetyToprovide reasonable firesafety, the followingshouldbegivenseriousconsideration:1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should belocated away from the heating appliance and closeto the sleeping areas. Follow the smoke detectormanufacturer’splacementandinstallationinstructions,andbesuretomaintainregularly.
2. A conveniently located ClassA fire extinguisherto contend with small fires resulting from burningembers.
• Removeapplianceandcomponentsfrompackagingandinspectfordamage.
• Vent system components and doors are shipped inseparatepackages.
• Reporttoyourdealeranypartsdamagedinshipment.• Read all the instructions before starting the
installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.
I. Inspect Appliance and Components
1. Placetheapplianceinalocationnearthefinalinstallationareaandfollowtheproceduresbelow:
2. OpentheapplianceandremoveallthepartsandarticlespackedinsidetheComponentPack.Inspectallthepartsandglassforshippingdamage.Contactyourdealerifanyirregularitiesarenoticed.
3. Allsafetywarningshavebeenreadandfollowed.4. ThisOwner’sManualhasbeenread.5. Floorprotectionrequirementshavebeenmet.6. Ventingisproperlyinstalledperventmanufacturing
instructions.7. Theproperclearancesfromtheapplianceandchim-
neytocombustiblematerialshavebeenmet.8. Themasonrychimneyisinspectedbyaprofessional
andisclean,orthefactorybuiltmetalchimneyisinstalledaccording to themanufacturer’s instruc-tionsandclearances.
9. Thechimneymeetstherequiredminimumheight.10. Alllabelshavebeenremovedfromtheglass
door.11. Plated surfaces havebeenwiped clean, if appli-
cable.12. Apoweroutlet is available nearby for useof the
blowerassembly.
Inspectapplianceandcomponentsfordamage.Damagedpartsmayimpairsafeoperation.
WARNING
• DoNOTinstalldamagedcomponents.• DoNOTinstallincompletecomponents.• DoNOTinstallsubstitutecomponents.Reportdamagedpartstodealer.
Fire Risk.
Pre-Burn Check List
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7 Dimensions and Clearances
A. Appliance Dimensions
Figure 31.1 Top ViewFigure 31.2 Front View
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
Figure 31.4 - Side View Without Optional Flue AdapterFigure 31.3 - Side View With Optional Flue Adapter
30 in.762 mm
24 in.610 mm
16 1/4 in.413mm
10 9/16 in.269 mm
A
B
Overall Sizes A BMetal Surround w/Cast Trim-STD 45 in. (1143mm) 31 in. (787mm)Metal Surround w/Cast Trim-LRG 48 in. (1219mm) 34 in. (864mm)Metal Surround w/Standard Trim-STD 43 in. (1092mm) 31 in. (787mm)Metal Surround w/Standard Trim-LRG 51 in. (1295mm) 34 in. (2184mm)
11 3/8 in.289 mm
8 7/16 in.214 mm 4 7/8 in.
124 mm
5 in.127 mm
4 5/16 in.109 mm
11 1/2 in.292 mm
23 3/8 in.593 mm
12 1/2 in.318 mm
30°
23 1/16 in.586 mm
VERTICAL
30 DEGREE
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B. Clearances to Combustibles, United States and Canada (UL and ULC)
In Canada a full length 6 inch (152mm) S635 flue liner required as per ULC S628.
In USA a minimum 5 ft length (1.82m), 6 inch (152mm) diameter flue liner is required as per UL 1482.
Minimum Clearances to Combustible Material
SID
E TR
IM
SID
E W
ALL
TOP TRIM
22-5/8575mm
32-1/8816mm
HEARTH EXTENSION
USA 18-1/8CANADA
22-1/8 (562mm)
42-1/81070mm
FIRE
PLAC
E F
RON
T SU
RFAC
E
USA 23-1/8CANADA 25-1/8 (638mm)
HEARTH EXTENSION
44-1/81121mm
12in max
MANTEL
September 15, 2011 7045-178 Page 33
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NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction
Fire Risk.• Complywithallminimumclearancesto
combustiblesasspecified.• Failuretocomplymaycausehousefire.
WARNING
C. Alternate Floor Protection Calculation
Material Thermal Conductivity: k valueThekvalueindicatestheamountofheat(inBTU’s)thatwillflowin1hourthrough1squarefootofauniformmaterial1inchthickforeachdegree(F)oftemperaturedifferencefromonesideofthematerialtotheother.
TheLOWERthekfactormeanslessheatisbeingconductedthroughthenon-combustiblematerialtothecombustiblematerialbeneathit.
Thekvalueofamaterialmustbeequalorsmallerthentherequiredkvaluetobeacceptable. (BTU)(inch) (foot2(hour)(oF)
Thermal Resistance: R value
TheRvalueisameasureofamaterial’sresistancetoheattransfer.
RvalueisconvenientwhenmorethanonematerialisusedsinceyoucanaddtheRvaluestogether,whereasyoucannotdothisforkvalue.
TheHIGHERtheRfactormeanslessheatisbeingconductedthroughthenon-combustiblematerialtothecombustiblematerialbeneathit.
TheRvalueofamaterialmustbeequalorlargerthentherequiredRvaluetobeacceptable.
Conversion Procedure
1.ConvertspecificationtoR-value
a.R-valuegiven-noconversionneeded
b.k-factorisgivenwitharequiredthickness(T)ininches.[R=1/kXT]
c.K-factorisgivenwitharequiredthickness(T)ininches.[R=(1/KX12)XT]
d.r-factorisgivenwitharequiredthickness(T)ininches.[R=rXT]
2.DeterminetheR-valueoftheproposedalternatefloorprotector
a.Usetheformulainstep1toconvertvaluesnotexpressedas“R”.
b.Formultiplelayers,addR-valuesofeachlayertodetermineoverallR-value.
3.IftheoverallR-valueofthesystemisgreaterthantheR-valueofthespecifiedfloorprotector,thealternateisacceptable.
B. Clearances to Combustibles, United States and Canada (UL and ULC) (cont.)
Thermal Protection
USA and CANADAFloor height 0” to 1-3/4” (0 to 44mm) below insert
base.
1/2 inch (13mm) of R=2.38
Floor height greater than 1-3/4” (44mm) below
insert base.
Only ember protection required.
0” - 1-3/4”Thermal protection
required (1/2 inch of R=2.38)
1-3/4” or more, Ember protection only
Page 34 7045-178 September 15, 2011
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8 Chimney Systems
D. Masonry Chimney
•MustmeetminimumstandardsofNFPA211. •Musthaveat least5/8 inch(16mm)fireclay lining joined
with refractory cement. (Installations into a clay fluewithoutastainlesssteellinermayreducedrawwhichaffectsperformance,willcausetheglasstodarkenandproduceexcessivecreosote).
•Themasonry wall of the chimney, if brick ormodularblock,mustbeaminimumof4 inches(102mm)nominalthickness.
•A chimney of rubble stonemust be at least 12 inches(305mm)thick.
•Cross-sectional area shall conform toNFPA 211-2006Section12.4.5.1.
•Shouldbelinedwitha6inch(152mm)stainlesssteelflueliner to improveperformanceandreducecreosotebuild-up.
• Anequivalentlinermustbealistedchimneylinersystemorotherapprovedmaterial.
•Nodilutionairisallowedtoenterthechimney. 1.Securethefireplacedamperintheopenposition.Ifthis
cannotbeaccomplished,itwillbenecessarytoremovethedamper
2.Sealdamperareaofchimneyaroundchimneyconnectorwithahightemperaturesealantorsealinsertagainstthefaceofthefireplace.
3.Bothmethodsmustberemovableandreplaceableforcleaningandre-installation.
•Whenpossible,installanairtightclean-outdoortotherearofthesmokeshelf.
A. Venting Systems
Chimney Connector:It isalsoknownasfluepipeorstovepipe. Itmustbe6 inches (152mm)minimum diameter stainless steelconnectorpipe.Chimney:The chimney can be new or existing, masonry orprefabricated andmustmeet the followingminimumrequirementsasspecifiedbelow.
WARNING! Risk of Fire!Follow ventingmanufacturer’s clearances andinstructionswheninstallingventingsystem.
B. InspectionsExistingchimneysshouldbeinspectedandcleanedbyaqualifiedprofessionalprior to installation. Thechimneymustnothavecracks,loosemortarorothersignsofdete-riorationandblockage.Hearth&HomerecommendsaNFIorCSIAcertifiedprofessionaloratechnician,underthedirectionofacertifiedprofessional,conductaLevelIIinspectionperNFPA211.
FireRiskInspectionofChimney:• Chimneymustbeingoodcondition.• MeetsminimumstandardofNFPA211• Factory-builtchimneymustbe6inch
(152mm)UL103HT.
WARNING
NOTICE:Checkwith your local building authoritiesand/orconsulttheNationalFireProtectionAssociation(NFPA211).
C. Larger ChimneysIt is recommended that chimneyswith larger diametersthan 6 inches (152mm) be relined. An oversized fluecan affect draft and impair performance and will allowincreasedbuild-upofcreosote.
September 15, 2011 7045-178 Page 35
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UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System
Follow Manufacturer’s Instructions on Insulation and Support
For Zero or Other Non-Code Clearances, Follow Approved Liner Manufacturer’s Specific Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must Have Structural Integrity
UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry Thickness in Front of Smoke Chamber
Damper Plate Removed or Fastened in Open Position
Seal with Non-Combustible Material
Minimum Clearance in Accordance with Insert Listing
Floor Protection in Accordance with Insert
Listing
Follow Manufacturer’s Instructions for Maximum Liner Extension Above Chimney
Maximum 30 Degrees Offset in Chimney
Combustible Floor
Masonry Chimney (Cont’d)
Figure 34.1
NOTE:InCanada,thisfireplaceinsertmustbeinstalledwithacontinuouschimneylinerofa6inch(152mm)diam-eterextendingfromthefireplaceinserttothethetopofthechimney.ThechimneylinermustconformtotheClass3requirementsofCAN/ULC-S635,StandardforLiningSys-temsforExistingMasonryorFactory-BuiltChimneysandVents, or CAN/ULC-S640, Standard for Lining SystemsforNewMasonryChimneys.
This insert conforms with the UL 1482 and ULC S628(Canada) in all respects, and is approved to UL & ULCsafety standards for installationandusewithina fireplacewithamasonrychimneyinaccordancewithNFPA211andCAN/CSA-B365-01.
Generic Insert Model Shown in Illustration
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F. Prefabricated Metal Chimney
Figure 35.1
E. Metal Heat Circulating Masonry
Thechimneycanbeneworexisting,masonryorprefabricatedandmustmeetthefollowingminimumrequirements: •Mustbeminimum6 inch (152mm) insidediameterof
hightemperaturechimneylistedtoUL103HT(2100oF)orULCS628.
•Mustusecomponentsrequiredbythemanufacturerforinstallation.
•Mustmaintainclearancesrequiredbythemanufacturerforinstallation.
•Refertomanufacturersinstructionsforinstallation •ThisinsertislistedtoUL1482Standardandisapproved
for installation into listed factory-built zero clearancefireplaces listed toUL127conforming to the followingspecificationsandinstructions:
•The original factory-built clearance fireplace chimneycap must be re-installed after installing the approvedchimney liner meeting type UL 103 HT requirements(2100°F)perUL1777.
•IfthechimneyisnotlistedasmeetingHTrequirements,orifthefactorybuiltfireplacewastestedpriorto1998,afullheightlistedchimneylinermustbeinstalledfromtheappliancefluecollartothechimneytop.
•Thelinermustbesecurelyattachedtotheinsertfluecollarandthechimneytop.
•Theairflowofthefactory-builtzero-clearancefireplacesystemmustnotbealtered.Theflue liner topsupportattachmentmustnotreducetheairflowfortheexistingair-cooledchimneysystem.
•Nodilutionairisallowedtoenterthechimney. 1.Securethefireplacedamperintheopenposition.If
thiscannotbeaccomplished,itwillbenecessarytoremovethedamper
2.Seal damper area of chimney around chimneyconnectorwithahigh temperaturesealantor sealinsertagainstthefaceofthefireplace.
3.Bothmethodsmustberemovableandreplaceableforcleaningandre-installation.
Minimum 8” (203mm) Masonry Thickness in Front of Smoke Chamber
Damper Plate Removed or Fastened in Open Position
Seal with Non-Combustible Material
Minimum Clearance in Accordance with Insert Listing
Floor Protection in Accordance with Insert
Listing
Combustible Floor
Airtight Insulated Clean-Out
Stainless Steel Chimney Connector Must Extend to Flue Liner
Flue Liner with Required Air Space
ThisinsertconformswiththesafetystandardUL-1482andULCS628(Canada)inallrespectsandisapprovedtoUL&ULCsafetystandardsfor installationandusewithinafire-placewithmasonrychimney,inaccordancewithNFPA211,withadirectfluecollarconnection.
Generic Insert Model Shown in Illustration
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MinimumWidthofCavityOpening-Front 30 762MinimumWidthofCavityOpening-Rear 24 610MinimumHeight 21 533MinimumDepthfromFronttoRear 16-1/4 413
Inches MillimetersThe followingmodificationsof factory-built fireplacesarepermissible:
• The fireplacemust not be altered.Cutting any sheetmetalpartsofthefireplaceinwhichthefireplaceinsertistobeinstalledisprohibitedperANSIZ21.88exceptthatthedampermayberemovedtoaccommodateadirect-connectstarterpipeorchimneyliner,
• External trimpieceswhichdonotaffect theoperationofthefireplacemayberemovedprovidingtheycanbestoredonorwithin the fireplace for reassembly if theinsertisremoved.
• The permanentmetal warning label provided in thecomponent packmust beattached to thebackof thefireplace,withscrewsornails,statingthatthefireplacemay have been altered to accommodate the insert,andmustbereturnedtooriginalconditionforuseasaconventionalfireplace.Figure 36.2.
• Ifthehearthextensionislowerthanthefireplaceopening,theportionoftheinsertextendingontothehearthmustbesupported.
• Manufacturer designedadjustable support kit can beorderedfromyourdealer.
• Finalapprovalofthisinstallationtypeiscontingentupontheauthorityhavingjurisdiction.
Damper SmokeShelforBaffleEmberCatches FireGrateViewingScreen/Curtain Doors
Thefollowingpartsmayberemoved:
FireRisk.
Whenliningair-cooledfactory-builtchimneys:.• RunchimneylinerapprovedtoUL1777Type
HTrequirements(2100degreesF)• Re-installoriginalfactorybuiltchimneycap
ONLY• DONOTblockcoolingairopeningsinchimney• Blockingcoolingairwilloverheatthechimney
WARNING
Prefabricated Metal Chimney (Cont’d)
LINER CONNECTOR
FLUE GAS
DIRECTION
CRIMPED END
TOWARDS STOVE
Figure 36.1
NOTICE: In Canada when using a factory-built chim-ney it must be safety listed, Type UL103 HT (2100°F) [1149°C] CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650°C FACTORY-BUILT CHIMNEYS.
NOTE: Refer to chimney liner manufacturer for recom-mendations on supporting the liner. Installtion into fireplaces without a permit will void the listing.
H. Altering the Fireplace
G. Securing Chimney ComponentsAll joints should be secured with 3 sheet metal screws orrivetsperpipemanufacturersinstructions.Thesectionsmustbeattachedtotheinsertandtoeachotherwiththecrimped(male)endpointingtowardtheinsert.Figure 3.1.
WARNING! Risk of Fire!Followventingmanufacturer’sclearancesandinstructionswheninstallingventingsystem.
250-2061
WARNINGTHIS FIREPLACE MAY HAVE BEEN ALTEREDTO ACCOMMODATE AN INSERT. IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE. 250-2061
Heath & Home Technologies250-2061 5.5 in. width x 2 in. heightNON. ANOD. ALUM BLACK LETTERS ON SILVERwith 1/8 in. holes on both sides.Black letters
Figure 36.2
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Ovalizingroundstainlesssteel linerstoaccommodatethelinerpassingthroughthedamperregionofafireplaceisanallowableandacceptablepractice.Ensure that the ovalization is minimized to the extentrequiredtofitthroughthedamper.
J. Ovalizing Round Stainless Steel Liners
FireRisk.Do NOT pack insulation or other combustibles
between spacers.• ALWAYS maintain specified clearances around
venting and spacers.• Install spacers as specified.Failure to keep insulation or other material away
from vent pipe may cause fire.
WARNING
WARNING! Risk of Asphyxiation!• DONOTCONNECTTHISAPPLIANCETO
ACHIMNEYFLUESERVICINGANOTHERAPPLIANCEORTOANYAIRDISTRIBUTIONDUCTORSYSTEM.
Thismayallowfluegasestoenterthehouse.
K. Chimney Height / Rise and RunTobesurethatyourQuadra-Fireinsertburnsproperly,thechimneydraft(staticpressure)shouldbeapproximately-0.07incheswater column (W.C.) duringahighburnand -0.04inchesW.C.duringalowburn,measured6inches(152mm)abovethetopoftheinsertafteronehourofoperationateachburnsetting.
NOTE:Theseareguidelinesonly,andmayvarysomewhatforindividualinstallations.
• This productwas designed for and tested on a 6 inch(152mm)chimney,14 to16 feet (4.27-4.87m)high, (in-cludesapplianceheight)measuredfromthebaseoftheappliance.
• Thefurtheryourstackheightordiametervariesfromthisconfiguration,thepossibilityofperformanceproblemsex-ists.
• Chimneyheightmayneedtobeincreasedby2 -3%pereach1000feet(304.8m)abovesealevel.
• Itisnotrecommendedtouseoffsetsorelbowsataltitudesabove4000feet(1219.2m)abovesealevelorwhenthereareotherfactorsthataffectfluedraft.
I. Zero-Clearance Fireplace
FireRisk.This appliance relies upon natural draft to operate
properly.• Chimney heights exceeding 25 feet (7.62m) from
base of appliance may create an over-draft situation.
• Overdraft condition may create over-firing.Over-firing may ignite creosote and/or damage
appliance and chimney
WARNING
Apermitmayberequiredforinstallations,finalapprovaliscontingentoftheauthorityhavinglocaljurisdiction.Consultinsurancecarrier, localbuilding, fireofficialsorauthoritieshavingjurisdictionaboutrestrictions,installationinspection,andpermits.
Inspecttheexistingfireplaceandchimneyforanydamageorflawssuchasburnouts,metalorrefectorywarping.
Inspection to aminimum of NFPA 211 Level II is recom-mended. All repairs must be made prior to installing aninsert.Thefireplacemustbestructurallysoundandbeabletosupporttheweightofthesolid-fuelinsert
Thefactory-builtchimneymustbelistedperUL127orULC610-M87forall installations.Installthermalprotectionperthisappliancelistingrequirements.
A full height 6 inch diameter stainless steel full height listed chimney liner must be installed meeting type HT (2100°F) requirements per UL 1777 (USA) or ULC S635 with “0” clearance to masonry (Canada). The full liner must be attached to the insert flue collar and to the top of the existing chimney.
Thefluelinertopsupportattachmentmustnotreducetheairflowfortheexistingair-cooledchimneysystem.Re-installoriginal factory-built chimneycaponly. (SeeSectionF.,PrefabricatedMetalChimney)
Toprevent roomairpassage to thechimneycavityof thefireplace,sealeitherthedamperareaaroundthechimneylinerortheinsertsurround.Circulatingairchamber(i.e.inasteelfireplacelinerormetalhearthcirculator)maynotbeblocked.Theairflowwithinandaroundthefireplaceshallnotbealtered,blockedbytheinstallationoftheinsert.(i.e.nolouversorcoolingairinletoroutletportsmaybeblockedbytheinsertortheinsertsurround.
See“H.AlteringtheFireplace”formodificationsallowedforfactory-builtfireplaces.
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A. Outside Air Kit Installation
Items Needed for Installation (not supplied) • Phillipsheadscrewdriver •Siliconesealant • (OptionalOutsideAirKit)4 inchflexaluminumpipe,or if
usingalternatematerial,thenitshallbemadefromdurable,non-combustible,heatresistantmaterialupto350oF.Cutthepipetotherequiredlengthforyourinstallation.
Figure 38.1
Asourceofair(oxygen)isnecessaryinorderforcombustiontotakeplace.Whatevercombustionair isconsumedbythefiremustbereplaced.Airisreplacedviaairleakagearoundwin-dowsandunderdoors.Inhomesthathavetightlysealeddoorsandwindows,anoutsideairsourceisneeded.AnoptionalOut-sideAirKitisavailable.
9 Appliance Set-up
WARNING
Donotdrawoutsidecombustionairfrom:
• Wall,floororceilingcavity• Enclosedspacesuchasanatticorgarage• Closeproximitytoexhaustventsor
chimneysFumesorodormayresult
Fire Risk.Asphyxiation Risk.
Asphyxiation Risk.Outsideairinletmustbelocatedtopreventblock-agefrom:• Leaves,snow,iceorotherdebrisBlockmaycausecombustionairstarvation
Smokespillagemaysetoffalarmsorirritatesensi-tiveindividuals.
WARNING
Asphyxiation Risk.LengthofoutsideairsupplyductshallNOTexceedthelengthoftheverticalheightoftheexhaustflue.• Firewillnotburnproperly• Smokespillageoccurswhendoorisopeneddue
toairstarvation.
WARNING
Install Outside Air Cover Plates to Block
Off Room Air
Optional Outside Air Kit
Outside Air Cover Plate
Option One - Installation Instructions
Therectangularoutsideaircovercomespackagedwiththesidepanels.Itisnecessarytoremovetherightsidepanelandblockofftheroomairwiththerectangularousideaircover.
1. Removetheoutsideaircoverplateonoutercananddiscard.
2. Install optional flex adapter to outer can with the samescrews.Donotuseplasticwiretiesthatcomewiththekitastheywillmelt.NOTE:Youmayneedtoinstalltheflexpipeintothefireboxfirstdependingoninstallation.Attachflextoadapaterwithatleast2screws.
3. Ensureexistingaccessholeinfireplaceissufficienttofeedthe4inchflex.
4. Afterslidingcanintofireplace,feedflexintocutopeningtoobtainoutsidecombustionair.
5. Leveloutercanandinstallappliance.Seepage 40.6. Snapthecoverplatesonthe2sidepanelstoblockoffroom
air.Figure 38.1.
Option Two - Installation Instructions
1. Removetheoutsideaircoverplateonoutercananddiscardandreusethe4screws
2. Ensureexistingaccesholeinfireplacewillnotbecoveredbytheoutercan.Existingoutsideairintakeholemaybeunderattherearorsideofoutercan.Outsideairmayalsoenterdownexistingchimneychaseinsomesituations.
3. Repeatsteps5and6abovewithoneexception.Afterinstall-ingtheapplianceintheoutercan,sealthefireplaceopeningandtrimpackagewithinsulationtopreventairleakageintotheroom.
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B. Securing Stove Pipe/Liner to Flue Collar
1.Thereare4pre-drilledholesinthefluecollar90degreesapart.Attachthefluecollartothestovepipe/liner.Iftheseal isquestionableusehigh temperaturesealantsuchasstovemasticFigure 39.1.
2.Attachgaskettobottomsideoffluecollarwithathincoatofsilicone.
Flue Collar Stove Pipe/Liner
Gasket
Figure 39.1
C. Optional Elbow Flue Adapter Installation
OptionaluseofaSimpsonDuravent15°UniversalElbowPartNumber4615 maybepurchaseddirectlythroughyourlocalSimpsonDurventPipeDistributoror fromyour localQuadra-Firedealer,PartNumber15DEGADAPT.Figure 39.2showsavertical installationandalsohowtocreateanoptional30°elbowinstallation.
The15°elbowmaybesecureddirectly to thefluecollar.Followthepipemanufacturer’sinstructionsforusingscrewsorrivetsforattachment.Mostpipemanufacturer’s6inch(152mm)diameterflue linersmaybeattacheddirectly tothetopofthe15°elbow.
11 1/2 in.292 mm
23 3/8 in.593 mm
12 1/2 in.318 mm
30°
23 1/16 in.586 mm
VERTICAL
30 DEGREE
Figure 39.1
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D. Leveling Legs
1. Removethe2screwsalreadyinstalledoneachleg.2. Movelegstothedesiredheight.3. Re-installthescrewstosecureinplace.
Remove 2 screws from both sides. Adjust the legs up or down to level appliance.
Figure 40.1
E. Securing Appliance to Stove Pipe/Liner
1. Onceyouhavetheapplianceinplaceandsecured,reachupthroughtheflueopeningandgrabtheattachmentbarandpulldowninsideflueopening.Figure 40.2.
2. Insertthe5/16boltsinsidethecastflueandthroughthechimneymountingbar.Securelytightenthenuts.Fas-tenersareprovided.
3. Re-install the tube channel assembly, baffle board,ceramicblanketandbaffleprotectionchannel.
Figure 40.2
5/16 Nuts
Attachment Bar
5/16 Bolts
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41I ACC Wood Insert
F. Surround & Trim Kit Installation
1. Laysurroundfacedownonaprotectedsurfacetopre-ventscratching.
2. UsingaPhillipsheadscrewdriverattach thesidesur-roundstothetopsurroundusing2#8sheetmetalscrewsprovidedwiththekit. Figure 41.1
3. Laythetrimfacedownandplacethecornerbracketsintoposition.
4. Using a standard flat screw driver tighten the cornerbrackets.Figure 41.2.
5. Slidethetrimoverthesurroundset.6. Install the surround set and trim set to the outer can.
Placethehookinthesurroundsidesoverthesurroundattachmentstuds,2oneachside.Figure 41.3.
7. Placetopontopofappliance.
Corner Brackets
Figure 41.2
Figure 41.1
Secure 2 Side Surrounds to Top Surround
SURROUNDATTACH POINTS
STOVE TOP
Figure 41.3
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Figure 42.1
Figure 42.2
RelocatingBlowerCordtoLeftSide
1.Removetheconvectionblowerhousingfromtheappli-ancebyremovingtwo5/32allenheadbolts.
2. Remove Blower assembly from appliance by remov-ingtwo8/32phillipsheadscrewslocatedunderashlip.Figure 42.1.
3. Using phillips head screw driver, remove snap discbracketandcordrestraintbracketfromrightside.Figure 42.2
4. Re-installsnapdiscbracketandcordrestraintbrackettoleftsideofblowerhousing.Figure 42.3.
5. Re-install blower housing and blower assembly inreverseorder.
G. Blower Cord Installation on Left SideTheblowercord isshippedontherightsideof theappli-ance.Youmayrelocatethecordsoitisontheleftside.
5/32 Allen Bolts(x2)
8/32 screws(x2)
Blower Housing
Blower Assembly
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Part No. 841-0990, size 9” x 45” and Part No. ADJSPT-12, size 12” x 50”
DOUBLE-SIDED TAPE DOUBLE-SIDED TAPE
SCREWS ARE CIRCLED
EXPLODED VIEW OF SCISSORS
Figure 44.1
Thermal Protection
Decorative tile may be installed
INS T AL L FRONT TRIM LAS T . CORNERS OVERLA P SIDE
TRIM PIECES
CUT T O P EDGE OF TRIM,NOT BOT T OM EDG E
EXPAND SCISSORS TO DESIRED HEIGHT
H. Zero Clearance Adjustable Trim Support, 2” to 10”
Included in Kit: (1) Trim Top, (1) Trim Front, (2) TrimSides,Double-SidedTape(alreadyinstalled)
Tools Needed: PhillipsHeadScrewdriver, SheetMetalShears,MeasuringTape,Gloves
1.The10screwsoneachsetof scissorswillalreadybeloosewhenshipped.Figure44.1.
2. Expand scissors to desired height. Tighten screwstohold inplaceusingPhillipsHeadscrewdriver. SeeFigure44.2.
3.Measurefrontandsidetrimstorequiredheighttocoverscissorsandmarkpiecesforcutting.Cutexcessmate-rialfromtopoftrim’sedge,notbottom.Thisedgewillbesharp;wearglovestoprevent injury toyourhands.Figure44.2.
4. Using sheetmetal shears, cut trim along themarkededge.Thecutedgefitsunderlipoftoptrim,soitallowsforsomevarianceinyourstraightedge.
5. The double-sided tape that holds front and side trimsto scissorshasaparticularly powerful bondingadhe-sive.Adjustmentsareextremelydifficultoncetrimhasadhered to tape. Do a dry run first without removingpaperfromtape.
6.Placecutedgeoftrimundertoplipandintopositiononscissors.Placesidepiecesonfirstandthenfrontpiece.Thefrontpieceoverlapssidepieces. NOTE:ThetrimintheFlushMountKitisonepiece.
7.Onceyouaresatisfiedwiththepositioning,removetrimandsetaside.
8. Remove the paper from double-sided tape that is toaccepttrimside.Alignsideandthenpresshardagainsttapetosecuresidepiece.Repeatforotherside.Installfronttrimpiecelast.
9.Thereare3holesinthebackflangeofthetoptosecureittothewallifnecessary.Usetheappropriatefastenerforthetypeofwallmaterial,i.e.,brick,sheetrock,etc.
NOTE:3/8”(9.5mm)thicktileorlikematerialcanbecuttosizeandfitunderlipoftoptrimedgeforadecorativetouch.Figure44.3.
10.Thermalprotectionof1-1/2inches(38mm),“k”valueof0.49andRvalueof3.06under thezero-clearancetrimsupport.Figure44.4.
Figure 44.2
Figure 44.3
Figure 44.4
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8. Burnwoodonly. Other types of fuelsmaygeneratepoisonousgases(e.g.,carbonmonoxide).
9. If unit burns poorlywhile anexhaust blower is on inhome,(i.e.,rangehood),increasecombustionair.
10. InstallationshallbeinaccordancewiththeManufacturersHome&SafetyStandard(HUD)CFR3280,Part24.
Figure 45.1
NOTICE: • Offsetsfromthevertical,notexceeding45°,areallowedper Section 905(a) of the UniformMechanical Code(UMC).
• Offsetsgreaterthan45°areconsideredhorizontalandarealsoallowed,providingthehorizontalrundoesnotexceed75%oftheverticalheightofthevent.
• Construction,clearanceandterminationmustbeincom-pliancewiththeUMCTable9C.ThisinstallationmustalsocomplywithNFPA211.
NOTICE:Topsectionsofchimneymustberemovabletoallowmaximumclearanceof13.5feet(411cm)fromgroundlevelfortransportationpurposes.
1. Anoutsideairinletmustbeprovidedforcombustionandmustremainclearofleaves,debris,iceand/orsnow.Itmustbeunrestrictedwhileunitisinusetopreventroomairstarvationwhichcancausesmokespillageandaninabilitytomaintainafire.Smokespillagecanalsosetoffsmokealarms.
2. Unitmustbesecuredtothemobilehomestructureattwoattachmentpoints.Removeboltsfromeachsideofinsertanduseplumberstapetosecuretostructure(awashermayberequired).Re-installbolts.
3. Unitmustbegroundedwith#8solidcoppergroundingwire or equivalent and terminated at each endwithN.E.C.approvedgroundingdevice.
4. The factory-built fireplacemustmeet (UM)84-HUDrequirements for outside combustion air supply tothe fireplace fire chamber and the chimneymust belistedtoUL103HTora listedUL-1777full lengthsixinch(152mm)diameterlinermustbeused.Itmustbeequippedwithasparkarrestorcapandtheoutsideairmustbeinstalledontheinsert.
5. Refertopages 31-32ofthismanualforclearancetocombustiblesand floor protections requirements. Allclearancesmustbefollowedprecisely.
6. Use silicone to create an effective vapor barrier atthe locationwere the chimney or other componentpenetratestotheexteriorofthestructure.
7. Fol low the chimney and chimney connectormanufacturer’s instructionswhen installing the fluesystemforuseinamobilehome.
Spark Arestor Cap
Roof Flashing
Storm Collar
Joist Shield/Firestop Double Wall Connector Pipe
CAUTIONTHESTRUCTURALINTEGRITYOFTHEMOBILEHOMEFLOOR,WALLANDCEILING/ROOFMUSTBEMAINTAINEDDoNOTcutthrough:• Floorjoist,wall,studsorceilingtrusses.• Anysupportingmaterialthatwouldaffectthestructuralinteg-
rity.
• NEVERINSTALLINASLEEPINGROOM.Consumesoxygenintheroom.
WARNINGAsphyxiation Risk.
WARNING
Donotdrawoutsidecombustionairfrom:• Wall,floororceilingcavity• Enclosedspacesuchasanatticorgarage
• Closeproximitytoexhaustventsorchimneys.
Fumesorodormayresult
Fire Risk.Asphyxiation Risk.
10 Mobile Home Installation
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41I ACC Wood Insert
Service Parts
09/11
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Wood Insert Appliance
41I-ACC-BK
Part number list on following page.
1
2
3
45
6
7
8
9 10
11
12
13
14
1516
18
1920
21
17
22
23
2425
Beginning Manufacturing Date: Sept 2011 Ending Manufacturing Date: Active
11 Reference Materials
September 15, 2011 7045-178 Page 47
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Service Parts
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IMPORTANT:THISISDATEDINFORMATION.Whenrequestingserviceorreplacementpartsforyourappliancepleaseprovidemodelnumberandserialnumber.Allpartslistedinthismanualmaybeorderedfromanauthorizeddealer.
Stockedat Depot
ITEM DESCRIPTION COMMENTS PART NUMBER1 FlueAttachRing SRV7044-1542 OuterTop 435-03003 RearChannelAssembly SRV7045-001 Y
ScrewHwhMs1/4-20X34Ns 220-0080/254 CeramicFiberBlanket 250-6893 Y
5 BaffleProtectionChannel SRV7045-183 Y6 TubeSupportRack SRV7045-1547 RearBrickRetainer SRV7045-1198 BrickRetainerSide SRV7045-186
9 BrickSet,CompleteAssembly Pkgof20 SRV7045-0149.1 Brick1,(9x435x1.25) Qty9req9.2 Brick2,(9x3.75x1.25) Qty2req9.3 Brick3,(9x3x1.25) Qty1req9.4 Brick4,(6x4.5x1.25)w/angle Qty2req9.5 Brick5,(6x4.5x1.25") Qty4req9.6 Brick6,(6x3x1.25") Qty1req
Brick,Uncut(9x4.5x1.25") Qty:12Req. 832-0550Brick,Uncut(9x4.5x1.25") Pkg.of6 832-3040
Additionalservicepartnumbersappearonfollowingpage.
#9 Brick Set
Beginning Manufacturing Date: Sept 2011 Ending Manufacturing Date: Active
9.69.5
9.5
9.5
9.59.4
9.4
9.3 9.2
9.29.1
9.19.1
9.19.1
9.1
9.1
9.1
9.1
6.00
1.58
3.12
Fiberbaffle
Ceramicblanket
Side viewFront,lookingintounit
Thistabsitsbehindthefronttube.Baffleprotectionchannelsitsinbetweenfronttubeandfiber
#5 Baffl e Protection Channel
41I-ACC-BK
B. Service Parts & Accessories
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Service Parts
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IMPORTANT:THISISDATEDINFORMATION.Whenrequestingserviceorreplacementpartsforyourappliancepleaseprovidemodelnumberandserialnumber.Allpartslistedinthismanualmaybeorderedfromanauthorizeddealer.
Stockedat Depot
ITEM DESCRIPTION COMMENTS PART NUMBER10 DoorAssemblyw/Glass SRV7045-01810.1 GlassFrames 4pieces SRV435-0960
Screw,PanHeadPhilips8-32X3/8 225-0500/40 Y10.2 GlassAssemblyFront 435-5470 Y10.3 GlassAssemblySide 435-5480 Y10.4 HingePin 433-159010.5 Door,Cast 435-005010.6 DoorTrimBlack SRV7045-170
Nut,KepsLock,8-32 226-0060/40 Y10.7 DoorLatchBracketAssembly SRV7045-021
Screw,PanHeadPhilips,10/32X1/4 229-1230/24 YRope,Door,.625LowDens 6.5feet 240-0550
Additionalservicepartnumbersappearonfollowingpage.
#10 Door Assembly w/Glass
Beginning Manufacturing Date: Sept 2011 Ending Manufacturing Date: Active
10.1
10.210.3
10.4
10.5
10.6
10.7
41I-ACC-BK
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Service Parts
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IMPORTANT:THISISDATEDINFORMATION.Whenrequestingserviceorreplacementpartsforyourappliancepleaseprovidemodelnumberandserialnumber.Allpartslistedinthismanualmaybeorderedfromanauthorizeddealer.
Stockedat Depot
ITEM DESCRIPTION COMMENTS PART NUMBER11 TubeChannelAssembly SRV7045-006
Nut,SerFlangeSmall1/4-20 226-0130/24ScrewHwhMs1/4-20X34Ns 220-0080/25
12 BaffleBoard 2pieces SRV7045-16013 DoorLatchBracketAssembly SRV7045-02114 BlowerHousingAssembly SRV7045-015
Screw,Bh,1/4-20X1.25 225-0630/2415 Ashcatcher,Cast 435-0310
16 BlowerAssembly SRV7045-01316.1 BlowerControlBoxW/Switch SRV7000-19416.2 StrainRelief 7000-463/2016.3 SnapDisc,#1,ConvectionBlower SRV230-047016.4 BlowerReplacement SRV7044-21016.5 WireHarness SRV7045-17717 TimerDoorAssembly SRV7044-02018 Knob Pkgof2 32284/2 Y19 AirControlAssembly SRV7045-00920 TimerControlArmAssembly SRV7044-00221 Timer(Only)ReplacementAssembly SRV480-194022 BurnRateControlAssembly SRV7045-005
ScrewHwhMs1/4-20X34Ns 220-0080/2523 OutsideAirCoverPlate SRV7044-21724 LevelingLegs 2pieces(LeftandRight) SRV7045-18425 ChimneyRingAttach SRV7044-181
Beginning Manufacturing Date: Sept 2011 Ending Manufacturing Date: Active
16.3
16.216.1
16.4
16.5
#16 Blower Assembly
41I-ACC-BK
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C. Service And Maintenance Log
Date of Service Performed By Description of Service
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D . Homeowner’s Notes
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Hearth & Home Technologies1445 North HighwayColville, WA 99114
Division of HNI INDUSTRIES
CONTACT INFORMATION:
Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer,
log onto www.quadrafire.com
DO NOT DISCARD THIS MANUAL
CAUTION
• Important operatingand maintenanceinstructionsincluded.
• Leavethismanualwithparty responsible foruseandoperation.
• Read, understand andfollowtheseinstructionsforsafeinstallationandoperation.
Datepurchased/installed:
SerialNumber: Locationonappliance:
Dealershippurchasedfrom: Dealerphone:
Notes:
Datepurchased/installed:
SerialNumber: Locationonappliance:
Dealershippurchasedfrom: Dealerphone:
Notes:
We recommend that you record the following pertinent information for your 41-I Wood Insert (ACC)
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.
DO NOTDISCARD
Recommended