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www.heinzmann.com www.heinzmann.com
HEINZMANN – Engine & Turbine Management
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HEINZMANN Positioning
► HEINZMANN, with its experience and innovative strength in control and drive technology, is an indispensable partner in the field of engine management for combustion engines, generators and turbines.
► As a specialist and development partner, HEINZMANN is committed to developing the perfect solution for reducing emissions and increasing efficiency. ► As a system supplier, HEINZMANN is offering in the Electric Drives business unit electric drive systems that are leading in harsh industrial environments as well as for cargo bicycles and other applications.
Markus Gromer, CEO
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Mission We see ourselves as specialists and development partners for control and drive technology.
We support our customers with tailor-made solutions to reduce emissions and increase efficiency.
We create attractive and future-proof jobs in an environment where everyone can optimally develop their talents and skills.
Vision As a know-how creator in control and drive technology, HEINZMANN will be proactive in shaping the path to sustainable energy generation and mobility.
That´s why we develop the best solutions for eco efficient controls and drives for our customers as our contribution to the preservation of our planet.
HEINZMANN Principles
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HEINZMANN Core Competences
► Customer Orientation Customised Solutions Advanced in-house production ► Innovations Permanent development of new products Components & systems for engine & turbine management ► Research & Development Highly innovative partner for combustion engine and electric drive industry ► Professional Service Worldwide network of branches, representatives and authorised dealers
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HEINZMANN Facts & Figures
Headquarter Schönau Germany
Engine & Turbine Management
Electric Drives
1897 Established
65 Mio. Sales
400 Employees
worldwide
40 Countries Subsidiaries/Agents
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HEINZMANN Group worldwide
The HEINZMANN Group: HEINZMANN Headquarters, HEINZMANN UK, HEINZMANN Norway, HEINZMANN China, HEINZMANN Australia, REGULATEURS EUROPA, CPK Automotive, Giro Engineering
400 Employees
worldwide
40 Countries Subsidiaries/Agents
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REGULATEURS EUROPA UK
HEINZMANN Group Members
HEINZMANN Headquarters
HEINZMANN UK HEINZMANN China
REGULATEURS EUROPA NL HEINZMANN Automation
CPK Automotive
HEINZMANN Australia GIRO Engineering
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High-Precision Production
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Certificates Quality Management ► ISO 9001:2008 ► KBA (road traffic law) ► ATEX (explosive atmosphere) with key elements of ISO/TS 16949
Environment Management ► ISO 14001:2015 Product Certificates ► Marine certificates ► Certification for explosive
atmospheres
Certificates, Classifications
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Our Engine Management Customers – References Shipping Industry
Caterpillar Inc.
Doosan Engine Co., Ltd.
BEML Bharat Earth Movers Ltd.
Anglo Belgian Corporation N.V.
Bergen Engines AS
MAN Diesel SE
JSC Noginsk Fuel Equipment Plant
MTU Friedrichshafen GmbH
Hyundai Heavy Industries Co., Ltd.
Jinan Diesel Engine Co., Ltd.
H.Cegielski – Poznan S.A.
Guascor Power S.A.U.
Henan Diesel Engine Industry Co., Ltd.
Mitsubishi Heavy Industries Ltd.
Caterpillar Marine Power Systems (MaK)
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Our Engine Management Customers – References Shipping Industry
Shanghai Marine Diesel Engine Research Institute
OJSC Volgo Diesel-MAMINS
NIIGATA Engineering Co. Ltd.
Rolls-Royce Power Engineering PLC
ZGPT Diesel
Yanmar Co., Ltd.
Wärtsilä Finland OY
STX Engine Co., Ltd.
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Our Engine Management Customers – References Locomotive Industry
Deutz AG
HUDONG Heavy Machinery Co., Ltd.
Caterpillar Inc.
BEML Bharat Earth Movers Ltd.
Dalian Locomotive and Rolling Stock Co., Ltd.
Ningbo C.S.I. Power & Machinery Group Co., Ltd.
LTD “Nikolaevskiy Teplovozoremontniy Zavod"
OJSC "MINSK MOTOR PLANT" Holding Managing Company
JSC Kolomna Plant Russia
JSC Zvezda
JSC "Elektroagregat"
IE Universal Ltd.
PJSC Kolomensky Zavod
MTU Friedrichshafen GmbH
Henan Diesel Engine Industry Co., Ltd.
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Our Engine Management Customers – References GenSet Industry
Caterpillar Energy Solutions GmbH
CNPC Jichai Power Equipment Company
Bergen Engines AS
Anglo Belgian Corporation N.V.
Caterpillar Inc.
Jinan Diesel Engine Co., Ltd.
H.Cegielski – Poznan S.A.
JSC Kolomna Plant, Russia
GE's Energy – Waukesha
Guascor Power S.A.U.
Doosan Engine Co., Ltd.
CSR Qishuyan Co., Ltd.
GE Jenbacher GmbH & Co. OHG
Hyundai Heavy Industries Co., Ltd.
Caterpillar Marine Power Systems (MaK)
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Our Engine Management Customers – References GenSet Industry
Liebherr Machines Bulle AG
Mitsubishi Heavy Industries Ltd.
JSC Zvezda
Shaanxi Diesel Engine Heavy Industry Co., Ltd.
Perkins Engines Ltd.
OJSC "MINSK MOTOR PLANT" Holding Managing Company
OJSC Volgo Diesel-MAMINS
NIIGATA Engineering Co. Ltd.
MTU Friedrichshafen GmbH
Ningbo C.S.I. Power & Machinery Group Co., Ltd.
Rolls-Royce Power Engineering PLC
MAN Diesel SE
Siemens Industrial Turbomachinery Ltd.
TEDOM a.s.
Wärtsilä Finland OY
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Our Engine Management Customers – References Turbines
British Gas
Centrax Aero-Gate, Singapore
Batelco, Bahrain
Kawasaki Japan
Natwest Bank Gasprom, Ukraine
Greenray Turbines
EDF, Martinique
Dale Power Solutions
Emerson
K+S Germany
Caterpillar Inc.
NG Metalúrgica Ltda. Wood Group
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Our Engine Management Customers – References Industrial Vehicle Industry
CSR Qishuyan Co., Ltd.
Daimler AG
Caterpillar Inc.
BEML Bharat Earth Movers Ltd.
CNPC Jichai Power Equipment Company
HUDONG Heavy Machinery Co., Ltd.
Isotta Fraschini Motori S.p.A.
Ganz Motory Kft.
Deutz AG
Henan Diesel Engine Industry Co., Ltd.
PJSC Kolomensky Zavod
Daihatsu Diesel MFG. Co. Ltd.
Yanmar Co., Ltd.
ZGPT Diesel
Wärtsilä Finland OY
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Our Engine Management Customers – References Industrial Vehicle Industry
Liebherr Machines Bulle AG
Mitsubishi Heavy Industries Ltd.
JSC RUMO
JSC Pervomaisk- dieselmash
JSC Zvezda
OJSC Volgo Diesel-MAMINS
Ningbo C.S.I. Power & Machinery Group Co., Ltd.
Perkins Engines Ltd. NG Metalúrgica Ltda.
NIIGATA Engineering Co. Ltd.
Motorpal
Motorenfabrik Hatz GmbH & Co. KG
MTU Friedrichshafen GmbH
OJSC "MINSK MOTOR PLANT" Holding Managing Company
LTD “Nikolaevskiy Teplovozoremontniy Zavod"
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Our Engine Management Customers – References Industrial Vehicle Industry
Shaanxi Diesel Engine Heavy Industry Co., Ltd.
Shin Nippon Machinery Co., Ltd
Rolls-Royce Power Engineering PLC
R.D.S.O. Research Designs & Standards Organisation
Scania AB
TEDOM a.s.
WEIR – Allen Steam Turbines
STX Engine Co., Ltd.
Superior Technology, Inc.
Shengli Oil Field Shengli Power Machi- nery Group Co., Ltd.
Shinko Ind. Ltd.
Siemens Industrial Turbomachinery Ltd.
Ural Diesel Motor Works, LLC
Shanghai Marine Diesel Engine Research Institute
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HEINZMANN Group Portfolio – all from one source
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Milestones Product Development Engine & Turbine Management
1897 Foundation
1920 - 90 Mechanical, Analogue & Digital Governors
1994 Controller for Common Rail Engines
2001 Generator, Turbine & Gas Engine Management, Dual-Fuel Solutions
2005 Complete Common Rail Systems
2010 Automation & Engine Monitoring Systems
2016 2nd Generation Common Rail Systems
2017 Electronic Pump-Pipe-Nozzles System LAVINIA E-PPN
2018 XIOSCHP Control
2019 2nd Generation Oil Mist Detection
2020 Gas Admission Valve MEGASOL 1000
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Milestones Product Development Engine & Turbine Management for combustion engines
Components and Systems for
1920 Mechanical Controllers
1980 Analogue Controllers
1994 Solenoid Valve Control
1920 Diesel Engines
2000 Gas Engines
2010 Dual-Fuel Engines 2005 Complete Common Rail Systems
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Systems & Components for Diesel Engines in all Power Ranges
Cylinder Pressure Monitoring Oil Mist Detection Bearing Oil Temperature Monitoring Exhaust Gas After-treatment
EFI-Regler Common Rail Systems Digital Control Systems Analogue Control Systems Hydraulic Speed Governors Actuators
up to 100 kW
up to 2000 kW
over 2000 kW
HEINZMANN Engine & Turbine Management
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Ignition Systems Misfire Detectiong Knock Control Exhaust Gas After-treatment Wastegate
Integrated Gas Engine Management
Mixture Control Speed Governors Engine Monitoring Systems
up to100 kW
up to 2000 kW
over 2000 kW
HEINZMANN Engine & Turbine Management
Systems & Components for Gas Engines in all Power Ranges
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Portfolio Engine & Turbine Management HEINZMANN / REGULATEURS EUROPA
up to 500 kW > 500 kW > 2000 kW > 5.000 kW > 10.000 kW
Digital Governors x x x x x
Hydraulic Governors x x x x
Actuators x x x x x
Common Rail Systems x x x x
Throttle / Wastegate Valves x x x x
Compressor Bypass Valves x x x
Oil Mist Detection System (OMD) x x x Integrated Gas Engine Management
x x x x
Mixers/Variable Gas Mixers x x x
Gas Admission Valves x x
Ignitions Systems x x x x
Misfire Detection x x x
Knock Control x x x x
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Engine & Turbine Management
► TRITON OMD Oil Mist Detection
► TRITON BOTM Bearing Oil Temperature Monitoring
► TRITON CPM Cylinder Pressure Monitoring
► Trino Vibration Monitoring System
Application range: Diesel, gas, dual-fuel engines
Engine Monitoring Systems
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Engine & Turbine Management
► NOx Datenlogger ► XIOSSCR
► Wastegate Valves ► ODYSSEUS
Common Rail Systems ► LAVINIA E-PPN Electronic
Pump-Pipe-Nozzle Control
Emission Management & Retrofit
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Engine & Turbine Management
Univeral Control XIOS UC
Modular Advanced control technology Multifunctional Variety and high number of I/Os Customised configuration Scalable system Flexible & cost-effective PLC functions Application range:
Diesel, gas, dual-fuel engines, turbines
Control Alarm & Monitoring I/O Extension
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Engine & Turbine Management
For island and mains-parallel, single genset or group application
Customised engine & generator control Scalable & flexible configuration Multifunctional & cost-effective Different HMIs available Application range:
Diesel, gas engines, turbines
Genset Management Speed Governor Functions HMI
Multifunctional GenSet Control & Monitoring XIOSGenSet
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Engine & Turbine Management Engine & Turbine Management
Comprehensive system for control and monitoring
Engine management Generator management Heat management HMIs
VERSIONS: Basic Medium Extended
CHP System Control XIOSCHP
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Precise injection control
Application-tailored configurability
Compatible with various fuel injection systems
Full functional redundancy capability
Application range: Diesel, gas, dual-fuel engines
Control Units Sensors Solenoids
Electronic Fuel Injection Systems DARDANOS
Engine & Turbine Management
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Engine & Turbine Management
Complete Common Rail Systems ODYSSEUS
System pressure up to 2,500 bar Engine sizes from 30 up to 1,250 kW/cyl. Applicable for diesel fuels and
heavy fuel oil Application range:
Diesel, dual-fuel engines
Control Units High-Pressure Pumps Injectors
up to 500 kW
up to 2 MW
more than 2 MW
Pump x x x
Injector x x x
Rail x x x
ECU x x x
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Engine & Turbine Management
Electronic Pump-Pipe-Nozzle Control LAVINIA E-PPN
Reduced fuel consumption Lower emissions Cost-effective solution Robust design Long lifetime Turnkey retrofit solution
Control valve Control unit Speed sensors
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Engine & Turbine Management
Ignition Control Systems PHLOX II PHLOX III (Flex Spark)
Complete ignition system
Precise ignition timing
Adjustable ignition energy reduces spark plug wear
Easy integration via CAN
On-board diagnostics
Up to 16 cylinders
Master-Slave Operation possible for up to 24 cylinders
Application range: Gas engines Coil Rails Ignition Leads Pickup Sensors Coils
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Application examples Industrial vehicles, generators, turbines
Thames Water, UK Generator management system
Arcante Blois waste incineration plant Steam turbine control
KAMAZ Racing Truck HDP-K3 high-pressure pump
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Application examples Ships
LNG Deep-sea ferry Motor management & monitoring system
Ocean-going vessel Hydraulic actuator
YMER Ice breaker Common rail fuel injection system
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Application examples Locomotives
Country High-speed train Viking35 Drive control
TEM-7 Locomotive E-PPN Injection control valve
Bo-Bo Locomotive Common Rail Injection System
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