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Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Gotthard Base TunnelConstruction and Railway-
Technical EquipmentDipl. Ing. Dr. techn. Franz Pacher
CEOALPINE-Bau GmbH (Schweiz)
Seestrasse 72bCH-6052 Hergiswil
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
2 x 30 km Construction of the Gotthard Base Tunnel
2 x 57 km Railway-Technical Equipment
….....is building at the longest railway tunnel in the world
Contract sum 1‘485 Mio. CHF Basis 2000ca. 1’220 Mio. €
Contract sum 1‘574 Mio. CHF without Optionsca. 1’290 Mio. €
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Location and Situation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Location and Situation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Bodio
Faido
Sedrun
Erstfeld
Amsteg
existing Gotthard-Railway LineNew Gotthard Base TunnelAccess Tunnel, Access Shaft
Construction Lots of the Base Tunnel
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
TBM
TBM
TBM
TBM
D&BD&
B
Multifunctional Stations
Erstfe ld
Amsteg
Sedrun
Faido
Bodio
15.1 km
16.6 k
m
6.2 km
11.4 k
m
7.4 km
Total L
ength:
56.7 k
m
Crosspassages
Construction Lots of the Base Tunnel
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Inner l
ining w
orks
in prog
ress
Work in progress per October 2011
Dr. Franz Pacher
Excava
tion and
inner l
ining
finishe
dExcava
tion and
inner l
ining
finishe
dExcava
tion and
inner l
ining
finishe
dExcava
tion and
inner l
ining
finishe
d
Install a
tion of
railway
techno
logy
in prog
ressInst
all at ion
of
railwa
y techn
ology
in prog
ress
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Concrete BatchingPlant Office
Portal LodgingsWorkshop
Rotary Dumping Facilities Info Centre
Material Processing
Installation Site Bodio
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Erection of the Tunnel Boring Machine East Bodio
8.80 m
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Erection of the Tunnel Boring Machine East Bodio
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Equipment for the Inner LiningConstruction East and West Bodio
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Transport Equipment based on Rail
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Rotary Dumping Facility Bodio
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Construction Sites in the Tunnel
3
Drill & Blast Excavation of Crosspassages 3
6
Inner Lining for Crosspassages 6
7
Inner Lining for the Portal Part 7
4
Inner Lining Sites East and West 4 + 5
5
1
Excavation with TBM East and West 1 + 2
2
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Logistics
- Per Day 850 m3 Concrete and Spray Concrete
- Per Day 6‘000 m3 Excavation Material, 12‘000 to
- Maximum: 54 Pcs. Loks, 260 Pcs. Waggons > 4 km
- Per Day 180 Trains Movements
- Maximum: 190 Pcs. Switches, 95 km Track System
Organisation of Logistics
Track Constructi onMaintenance
Track SystemDispositionAbove Ground
Rolling stockEngine drivers
Rotar y dumper Z-Hall
Concrete batchingCA Depot
CA Manager„Platzchef“
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Main Controlling Centre for the Train Movements Bodio
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Special Situations – TBM Excavation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Special Situations – TBM Excavation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Normal Situations – TBM Excavation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Breakthrough Bodio-Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Concrete Batching Plant
LodgingsMaterial Processing
WorkshopOffice
Cantine
Storage Place
Installation Site Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Situation of the Multifunctional Station Faido
MFS – Basis Disposition TenderMFS – Basis Disposition „New Tunnel System North“MFS – Basis Disposition „Relocation MFS to South,
with new ventilation system“MFS – Basis Disposition „IST“ / „Actual“
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
H = 22 mH
= 1
4 m
TUNNEL Junction: L = 200 m
D = 9
.30 m
EST
Excavation MFS Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Tunnel Junction MFS Faido
Connection Tunnel
EST West to Bodio
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Geological Problems MFS Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Geological Problems MFS Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Transport of the TBM through MFS Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Trailing Back up System passing through MFS Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Erection of the TBM MFS Faido
9.40 m
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Special Situations – TBM Excavation Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Fault Zone TBM-Excavation Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Reprofiling the Tunnel Faido-Sedrun
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Maintenance Work at the Cutter Head of the TBM
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Passing through the Inner Lining Installation MFS Faido
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Concrete Works MFS Ventilation System
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Concrete Works MFS Ventilation System
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
from tunnel construction to railway tunnel
Railway-technical Equipment
One General Contractor
One Lump Sum Offer
1.7 bil. CHF
8 years project execution
Equipped tunnel
Commercial operation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Works Committee
QM
CommercialMgmt.
GeneralMgmt.
General Project Manager
Head ofConstruction
Head of Internal Work
TractionPower16.7Hz
TC/ IT&
Signalling
Communication
Legal Service
PowerSupply
50Hz&
Cabling
Rail Track
Controlling
Head of Contract Mgmt.
Permanent Installations Temporary Installations
Project Management
Site Communications
Power Supply
Site ventilation/Cooling
Logistics/ Transports
Railway-technical Equipment – Organisation
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Rail track Traction current16.7Hz
Power supply 50Hz& cable installations
Telecommunications & Safety Installations
Scheduling
Coordination of implementation
Commissioning
Planning
Contract Management
Risk Management
Joints Management
Communications
Quality Management
Training
System Documentation
Temporary Installations
FRACAS
RA MS
Maintenance
Safety
Requirement Tracing System
Construction Management
Earthing
Business Management
Logistics
Environment
Railway-technical Equipment – Overall Tasks
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Permanent Installations • Rail Track• Power Supply 50Hz & cabling• Traction Power 16.7Hz• Telecom• Signalling
Temporary Installations
40%60%
Railway-technical EquipmentOverall Tasks
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Logistics/ Transportation• Setting up and operating installation positions• Organisation of safety• Installation Logistics
Installation of ventilation/cooling• Maximum temperature 28 °C • Fresh air supply
Power supply• Temporary power supply 50Hz• Lighting• Earthing
Site communications• Landline• Wireless
Railway-technical EquipmentTemporary Installations
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Railway-technical EquipmentPermanent Installations
Telecommunications &
Safety Installations
Track system
Power supply 50 Hz Cable installations
Traction current 16.7 Hz
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Trackworks – Track System
•114 km slab track•14 km open track•Concrete works with concrete train•40 km ballast track•30 switches and crossings
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Power Supply 50 Hz & Cable Installations
•Over 5800 km cable•Control cabinets, 2000 pcs•Control systems 50 Hz
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Traction Power 16.7Hz
•114 km catenary in tunnel• 40 km catenary open track• earthing• switch gears• monitoring and control 16.7 Hz
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Telecommunication & Signalling
• Interlocking, ETCS Level 2• Railway control systems• Tunnel radio network• Tunnel control system / IT-Systems
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Permanent Installations
Tunnel radio cable
Line feederReturn
conductor
Clearanceprofile
Handrail
Data cable
Emergencylighting
Low voltage cableBalise
Return conductorContact linesupport structure
Contact linecompensation system
Main signal board
High voltage cable
Rail track
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Sections of Installation
Installation viaIP South
Transportation and Installation only possible via entrance North and South
Installations via rail track in up to four line sections at the same time
Turn over and crossing hardly impossible
Installation via IP North
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
One General Contractor
One Lump Sum Offer
1.57 Bil. CHF
16 Years Project Time
Alp Transit Gotthard and Transtec Gotthard have signed the Contract on April 29th, 2008 for the Railway-technical Equipment.
Work in Progress2006 Placing the Offer
Signing the Contractg the ContractPlaning/Installation South
Finish Works
2007
Guarantee
2008
2012
2017
2024
Works Start from South
Works Start from North
2009
Start of Operation
2010
2016
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Accommodation/Control room/Railway station
IP area75,000 square metres
3 sheds: 7,000 square metres
Office
Canteen
Visitors
Test track
Installation Site South Biasca
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Installation Site South Biasca
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Installation Site North
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Slab Track (LP3x)
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Slab Track (LP3x)
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Cables (LP4x)
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Catenary (LP5x)
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Catenary (LP5x)
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Telecommunication & Signalling LP6x
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Telecommunication & Signalling LP70
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Telecommunication & Signalling (LP8x)
Dr. Franz Pacher
I Foro Internacional Ferroviario BCNRail
Thank You for Your Interest
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