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Fujitsu General New Zealand Ltd

Ozone layer protection

Global w

arming prevention

HFC (R410A) Ozone depletion potential ： 0

Global warming potential ： 1,725

1987 Montreal Protocol adoption

HCFC Total abolition

New refrigerant Ozone depletion potential : 0 Global warming potential : Lower value

1997 Kyoto Protocol Adoption

HCFC (R22)

Ozone depletion potential : 0.055 Global warming potential : 1,810

2010 2020 1990 2000 2030 1980

Alternative 【Reduction of greenhouse effect gases】

【Complete abolishment of ozone depletion substances】

HCFC Total abolition

1996 (Advanced countries) Reduction

2013 (Developing countries) Reduction

} R32 has been used in Japan, Indonesia and India for the last 12 months without incident.

} In Australia, Gree and Kelvinator currently have 38 R32 models registered.

} All other brands are currently investigating the release of these products in Oceania, this includes Daikin, Mitsubishi, Panasonic and LG.

} Fujitsu will be one of the first companies to sell these products.

EER

25% up

EER 6% up

0

50

100

150

R410A R32

EER (Cooling) 7.1kW class

100 125

0

50

100

R410A R32

EER (Cooling) 2.8kW class

100 106

} Combustion will not occur unless three conditions are met, Refrigerant concentration, constant oxygen, and an ignition source.

Refrigerant concentration

Area 14 to 30 vol.%

Minimum Ignition energy 30 to 100 mJ

Constant oxygen

R32 Ignition source

(Static electricity : 1.25mJ)

(0.3 to 0.6 kg/m3)

There is not enough concentration to ignite even if all the refrigerant should leak from 7.1kW class model in an approximately 7m2 room.

Refrigerant concentration area

14 to 30 vol.%

1.8m

How Flammable can R32 be?

4 km/h

R32

Even if ignited, the flame propagation speed is slower than the speed of a person walking.

Approx 1.9 km/h R32 combustion speed

The risk of fire spreading is quite low.

} Three items engineers considered for fire prevention

Construction that makes refrigerant stagnation minimised

Electrical parts have been designed to make ignition difficult – non spark components

Chassis design makes fire propagation difficult

The risk of fire has been reduced.

Releasing refrigerants into the atmosphere is illegal • Refrigerators, freezers and air-conditioning units contain refrigerants that

damage the environment. • Synthetic greenhouse gases (SGGs) are now widely used as refrigerants in fridges

and air-conditioning units. Under the Climate Change Response Act (CCRA) 2002 it is illegal to release SGGs into the atmosphere. (This came into effect on 1 January 2013.)

• Refrigerants that are ozone-depleting substances are being phased out under

the Ozone Layer Protection Act (OLPA) 1996. It is illegal to release these refrigerants into the atmosphere.

• The Environmental Protection Authority has enforcement powers under the CCRA and OLPA. If you release SGGs or ozone-depleting refrigerants into the atmosphere, there are serious penalties.

• It's important that you know what refrigerants the appliances you work with contain, and that you don't release these into the atmosphere.

Approved fillers • Anyone filling compressed gas containers with gas must be an approved

filler. This requirement applies to all compressed gases, including air. What is an approved filler? • An approved filler is someone certified to fill compressed gas

containers, such as: 1. industrial gas cylinders 2. liquefied petroleum gas (LPG) cylinders 3. self-contained underwater breathing apparatus (SCUBA) 4. self-contained breathing apparatus (SCBA) 5. fire extinguishers 6. aerosol cylinders 7. paintball cylinders

} It is illegal to retrofit or convert a refrigeration or air conditioner appliance with a refrigerant it is not designed for.

} Electrical safety regulators advice on converting systems

} and equipment is: ◦ 1. If equipment has not been confirmed as being

designed, manufactured and tested to be compliant to relevant electrical safety standards for use with the proposed refrigerant then conversion of the equipment or use of the proposed refrigerant should not occur.

◦ 2. All domestic electrical appliances must be shown to comply with the relevant electrical safety product standard for use with the proposed refrigerant.

} Customers to have completed a recognised flammable gas fillers course and be certified.

} Attended a Fujitsu R32 Training Course } Completed a test questionnaire and passed. } Prove ownership and use of torque spanner

set } Sign the R32 product supply agreement

Supply Agreement

R32

} When servicing an air conditioner containing a Flammable refrigerant, the service mechanic must set up a temporary flammable zone:

} Manufacturers responsibility: } Cartons

} Manufacturers responsibility: } Product ◦ Warning Label ◦ Caution Label ◦ Safety/Compliance Label

} Installers Responsibility ◦ Class Label ◦ Piping Label

31

KU series KM series NEW NEW

2013 New Line up

・Image unification by simple design that beautifully harmonizes with the interior

2013 New Line up

LU series

LV series

KU series

KM series

NEW

NEW

Designer range

Reverse cycle

LF series

4.0

4.0 5.0

Current Model New Model

Features

Cooling

Cooling

Cooling

2.5kW

2.5kW

Capacity class(kBtu) 7 9 12 18 22 24 Capacity class(kW) 2.1 2.5 3.5 5.0 6.0 7.1

KU Series (Designer range)

KM Series (Reverse Cycle)

ASTG09KUCA ASTG12KUCA ASTG18KUCA

ASTG09KMCA ASTG12KMCA ASTG18KMCA ASTG22KMCA ASTG24KMCA

5.0 3.5 3.0

5.0 3.5 3.5 3.0 2.5

5.0 3.5 3.0

5.0 4.5 3.5 3.5 2.0

Blue : Cooling Operation Red : Heating Operation

Features

4.0 2.0

4.0 3.0 2.0 2.0 2.0

4.0 2.0

4.5 4.0 3.5 2.5 2.5

2.0 2.5

*1 : 14[kBtu] class

*1

High Efficiency DC Fan motor

DC Rotary Compressor

High Density Multi-path Heat Exchanger

High Efficiency DC Fan Motor

High Efficiency Refrigerant

Features

Large Heat Exchanger 2 rows ×20 stages

+ 1 row × 4 stages

New Model

Features

LF/JF series

998mm

2.0 2.5

940mm

300mm 320mm

Star Rating (Cooling) Star Rating (Cooling)

Human Sensor

Energy saving operation by detecting movement.

Heating (KM series)

Cooling

Features

} The diffuser is automatically adjusted to the ideal angle so that air direction is matched to the operation mode for better circulation

Features

(KM series)

Easier weekly timer setting

Others

Wired Remote Controller (High grade)

Simple Remote Controller

Communication Kit

(Option) (Option)

(Accessory)

(Option)

The air conditioner automatically stops when the card key is removed from the door when the customer is leaving the hotel room.

Wired Remote Controller

(Option)

Card key Communication kit

Hotel

Off Relay

or or

Capacity class(kBtu) 7 9 12 18 22 24 Capacity class(kW) 2.1 2.5 3.5 5.0 6.0 7.1

KU Series (Design model)

KM Series (Reverse Cycle)

ASTG18KMCA ASTG22KMCA ASTG24KMCA

ASTG09KUCA ASTG12KUCA

ASTG09KMCA

ASTG18KUCA

ASTG12KMCA

: Released TBA : Released in TBA : Released in TBA

Installation

2013 Wall mounted type KU/KM Series For Oceania

Contents

1. Product Special Measures 2. Tools to Use for Installation 3. Installation Method and

Precautions

47

1.Product Special Measures

Copyrights 2013 Fujitsu General Limited, Engineering Support. All rights reserved.

1. Product Special Measures The products use the R32 refrigerant with lower flammability characteristics, so special measures are required for the products.

A flare-less joint is used to prevent refrigerant leaks and comply with safety standards.

Electrical component cover design prevents fire from spreading.

Pipe cover design prevents fire from spreading.

49

2. Tools to Use for Installation

Copyrights 2013 Fujitsu General Limited, Engineering Support. All rights reserved.

The following R32 tools are same as R410A tools, except the part. 2. Tools to Use for Installation

Tool Name Note

1 Vacuum pump

2 Refrigerant Recovery

3 Leak detector

4 Cylinder bung

5 Gauge manifold

6 Charge hose

7 Torque wrench

8 Flare tool

9 Pipe cutter

10 Pipe bender

11 Hex wrench

12 Service refrigerant cylinder

13 Refrigerant collection cylinder

14 Flare-less joint nut removal tool

Same as R410A tool ( ※Those that use a series motor ,use a carbon brush, cannot be used. )

Same as R410A tool

Same as R410A tool

Same as R410A tool

Same as R410A tool

Same as R410A tool

Same as R410A tool

Same as R410A tool

Same as R410A tool

Same as R410A tool

R32 original tool

R32 original container (※Use a cylinder marked with “R32”)

R32 original container (※Refrigerants cannot be mixed during collection.）

51

3. Installation Method and Precautions

Copyrights 2013 Fujitsu General Limited, Engineering Support. All rights reserved.

Ｔｅｎｔａｔｉｖｅ

3. Installation Method and Precautions

New piping connection method

Flare joint

Flare-less joint

Same as before

Tentative

Flare-less joint nut

（At factory shipment）

Flare-less joint and Flare-less joint nut removal tool

3. Installation Method and Precautions

Indoor unit

Flare-less joint nut

Flare-less joint nut

Flare-less joint nut removal tool

Cannot be reused after being used once.

（At factory shipment）

Tentative

3-1 Connection method using the flare-less joint nut 3-2 Method for removing the flare-less joint nut

3. Installation Method and Precautions

The following items will be explained.

・Step 1 ~ Step 5

・Step 1 ~ Step 5

3. Installation Method and Precautions

STEP 1

STEP 2

Outdoor unit side

Connection pipe diameter [mm (in.)] L [mm] 6.35(1/4) dia. 20 to 21 9.52(3/8) dia. 21 to 22

12.70(1/2) dia. 25 to 26

L

Draw a line to check the insertion of the pipe to be connected to the indoor unit.

Turn the nut in the arrow direction to open the pipe insertion opening.

Indoor unit side Outdoor unit side

3-1 Connection method using a flare-less joint nut

One-half turn

3. Installation Method and Precautions

STEP 3 Insert the pipe into the flare-less joint until you can no longer see the line you drew.

Outdoor unit side

Indoor unit side

STEP 4

Outdoor unit side

Indoor unit side

Use a torque wrench to apply torque to the flare-less joint nut.

Tightening nut (hexagon) [mm (in.)]

Tightening torque [N·m (kgf·cm]

6.35(1/4) dia. 16 to 18 9.52(3/8) dia. 32 to 38

12.70(1/2) dia. 49 to 58

Tighten loosely by hand

Torque wrench

3-1 Connection method using a flare-less joint nut

Same as R410A

STEP 5 Check the following 2 points to make sure the pipes are connected firmly.

Outdoor unit side

Indoor unit side

3. Installation Method and Precautions

D Check 1: Make sure the D gap is 0.5 [mm] or less.

Check 2: Make sure you cannot see the line to confirm how far the pipe is inserted.

OK NG

3-1 Connection method using a flare-less joint nut

There is a possibility refrigerant will leak out.

3. Installation Method and Precautions

STEP 1 Use a torque wrench to remove the outdoor unit side nut. 3-2 Flare-less joint nut removal method

Outdoor unit side

Indoor unit side

Torque wrench

STEP 2 Insert a flathead screwdriver into the plastic cover gap to split the cover.

Outdoor unit side

Indoor unit side

Flathead screwdriver Plastic part gap

3. Installation Method and Precautions

STEP 4 Attach the flare-less joint removal tool to the flare-less joint.

3-2 Flare-less joint nut removal method

Outdoor unit side

Indoor unit side

Flare-less joint nut removal tool

Loosely tighten by hand

STEP 3 Pass the outdoor unit side pipe through the flare-less joint removal tool.

Outdoor unit side

Indoor unit side

3. Installation Method and Precautions

Flare-less joint nut removal is completed

3-2 Flare-less joint nut removal method

STEP 5 Use a torque wrench to apply torque to removing the flare-less joint removal tool .

Outdoor unit side Indoor unit side

Outdoor unit side Indoor unit side

3. Installation Method and Precautions

Flare-less joint nut removal is completed

3-2 Flare-less joint nut removal method

STEP 5 Use a torque wrench to apply torque to removing the flare-less joint removal tool .

Outdoor unit side Indoor unit side

Outdoor unit side Indoor unit side

3. Installation Method and Precautions 3-2 How to acquire the flare-less joint nut and flare-less joint nut removal tool

Before release

During installation Repairs

1. Flare-less joint nut - Included with product Option

2. Flare-less joint nut removal tool Provide

1. Flare-less joint nut 2. Flare-less joint nut removal tool

12.70(1/2) dia. 9.52(3/8) dia.

6.35(1/4) dia.

12.70(1/2) dia. 9.52(3/8) dia. 6.35(1/4) dia.

Tentative

Thank you