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Το μέλλον του βιομηχανικού αυτοματισμού
μέσω του Foxboro Evo DCS
Jan Kander
Sales Manager Easter Europe
Schneider Electric
Foxboro Evo -
a future proof DCS platform
Page 4 Confidential Property of Schneider Electric |
Does your system look like this?
born in April 1987…
Page 5 Confidential Property of Schneider Electric |
This is how Foxboro Evo looks today
CNI
Today 1990s 2000s 1980s 1st distributed software
1st open industrial system
1st Ethernet control bus
1st object software
1st standard UNIX
2 msec logic in I/O
Redundant fieldbus
1st embedded digital fieldbus
1st Windows NT-based control
Adaptive feed forward control
1st expert controller tuning
FDSI Superior integration to third parties
1st InFusion Enterprise Control
Intrinsically safe I/O
Cyber Security Enhancements
100 Series Upgrade Program
Wireless Network
Next gen HMI & Eng tools
Universal I/O
Dynamic SAMA, Unified Control & Safety
CP280, CNI, MPC, MRC,
Situation Awareness Graphics
Field Device Manager
Compact FBMs
Legacy DCS plug-in migration
All digital instrument bus
Self-healing 1gb Mesh Network
Anybus fieldbus integration
1st on Windows XP & Solaris 8
1st Redundant, secure, high
speed, Ethernet remote I/O
1998 1999 2011 2005 2005 1999 1987 2015
One System, 29 Years of Continuous Investment & Innovation
The Foxboro DCS Paradox
The DCS with the longest proven track record - is also the most modern!
People Who Use Our Systems
Project and
System
Engineers
Operators
Safety
Engineer
Maintenance
Technicians
& Supervisors
Management
Security
Personnel
Foxboro Evo is designed to offer value across every
function within an operation:
The all new Foxboro Evo
Process Automation System
Secure Development Lifecycle Assurance (SDLA) August 2015
The SDLA process includes security training for staff, security assessments during the design, code
and test processes, and effective response when security defects are found.
Various Schneider Electric solutions can conform to this security standard today and the goal is to
drive all development centers to this standard in the next couple years.
“We are proud to lead the way. Being the
world’s first IACS provider to achieve this
important benchmark is a testament to our
commitment to delivering control and safety
solutions that minimize system vulnerabilities
and are resilient to cybersecurity threats.” –
R. M.
“The ISASecure SDLA
certification
demonstrates Schneider
Electric’s long-standing
commitment to secure
industrial automation and
control systems, and it
sets a major benchmark
for the industry as a
whole”
– A. Ristaino, MD
ISASecure.
• Every bus
•Every I/O module
• Every control processor
• Every network connection
• Highest Availability
• No undetected failures
• Bumpless switchover to shadow module
Top to bottom Fault Tolerance
© Invensys 7/11/2016
Devices in each area connect to a pair of switches
● Tolerates multiple faults - alternate communication paths between devices
● RSTP in switches - automatically manages the connection paths, data routing
X
CP2 CP3 CP4 CP5 CP1
Network finds a new path milliseconds after a fault occurs
X
X Network automatically finds the most efficient path
CPs switch connection path to the network (patented by Foxboro)
CP6
WS 1
WS 2 WS 3
WS 4
Fault Tolerant Mesh Network
Confidential Property of Schneider Electric
13
Industry trends
Plants are larger,
more complex
• Increased
monitoring load
• Lack of
understanding
Increased levels of
automation
• Operators become
disengaged
• Role is reduced to
dealing with upsets
Centralized
Operations
• Loss of direct
awareness
FCS Tools Intuitive engineering tool for
configuring I/A Series & Enterprise-wide
visualization
•FCS InTouch Application • Easy-to-use & Fully Modernized HMI Solution
• Object-oriented programmable graphics
• Powerful wizards & templates
• Optimized scripting logic
• Real-time and historical trending
• and many more
•FCS Configuration Tools • Visio as graphic editing engine
• Templates
• Bulk generation, self documentation
• Live updates/edits of real-time
• Foxboro Field Device Manager
Wonderware Historian &
Historian Client, Information
Server
•Collects plant data
• SQL-based with substantial productivity
• Analysis capabilities
• Reports using MS Office components
• Remote viewing with Information Server
• Enables workers to:
• Stay informed
• Identify problems
• Investigate root causes
• Collaborate with co-workers
Maintenance Response
Center
Proactive Field Device Maintenance
with
• Real time field device monitoring
• Maximizes operational uptime, workforce
productivity & safety
• Minimizes Operations and Maintenance cost
• Any field device
• Any bus,
• Any vendor
• One system
Confidential Property of Schneider Electric
Managing risks in high hazard industries Our priority is to help you protect your most valuable assets from harm or
damage, minimizing risk to people, property and the environment.
#1
As the foremost supplier of safety systems we are the safety system market share leader
+30
We have more than 30 years experience of safety and critical control applications
~14,300
We have supplied more than 14,300 systems
+80
Our solutions are operating in more than 80 countries around the globe
1Billion
Our proven solutions have been operating for more than one billion operating hours
+650
We have more than 650 safety experts available where and when you need them
Triconex Safety PLC
integration user's choice – integrated or separated
•Features • DCS Configurator reads information from PLC
and builds from that corresponding DCS functions
based on rules engine automatically
• LifeCycle support included (add/modify/delete
automatically during lifecycle of plant)
• Unified experience, configuration &
system management
• No common mode of failure
• Fast fault detection and recovery (< 1 sec.)
•Benefits • Reduce overall footprint & cost
• Simplify engineering & maintenance effort
Modicon PLC, Drives
and MCC integration
• Application:
• Tested, Validated and Documented
Architecture of Motor Drives & Modicon
PLC integrated with Foxboro Evo DCS
• Features:
• Easy integration between the systems
• Drives Energy Management
• Control and HMI Templates
• Industry Applications
Long Term LifeCycle Support
• Can still load a database from a 1987 controller into current I/A
Series system
(after a minor migration process)
• Support of first field I/O (100 series FBMs) from 1987 to 2016 makes
29 years of guaranteed I/O hardware support (1987-2016)
• Plug-compatible migration to current I/O generation without
touching the field wiring
21
Achieved
by our
Foxboro
EvoTM
Process
Automation
System
22
And
platform for
Enterprise
Control
Hellenic Petroleum
Elefsina Refinery
Refining capacity of 100,000 bbl/d
Upgrade project appx €1.4 billion.
The upgrade includes the installation of 3 main units:
• High Pressure Hydrocracking unit (Hydrocracker),Thermal Cracking unit (Flexicoker) ,Vacuum
Distillation unit
• Strategically site for the Group, storage capacity (3,3million m3), logistics infrastructure for
imports and exports
EPC:
• Spanish company Τecnicas Reunidas and Asprofos (subsidiary of HELPE S.A.).
• Scope of supply: whole DCS/ESD systems
DCS: Foxboro I/A
• 40 Operators stations, 57 Red CPU`s, app 20 000 IO Hardwired, 34 Serial Links, 80 Ethernet
communications
ESD: Triconex (Tricon and Trident)
• 23 Tricon & Trident systems, app 7000 Hardwired IO
In Operation since 2012
&
PROTERGIA & ALUMINIUM OF GREECE
Both are part of MYTILINEOS Group
• 334 MW High Efficiency Combined Heat and Power (CHP/High Efficiency CHP)
plant Ag. Nikolaos, Viotia
• operation in June 2008
• 6 Operating Stations,1 Engineering Station, 5 RedCP270, Trident, approx. 2000 I/O
• 444.48 MW Combined Cycle Thermal Power Plant (CCGT) in the same area
• operation in June 2011
• 7 Operating Stations, 1 Engineering Station, 8 RedCP270, approx. 1800 I/O
Foxboro Evo:
Protects the operational
integrity of our customer’s
plants, enhances the
operational insight of each
worker, and enables our
customers to adapt easily and
affordably to change
Operational Integrity Reduce to continuous production,
business continuity, safety & security
Operational Insight Enable each worker to be faster,
agile & more accurate
Future Proof Operation Ensure technology & intellectual
property you invest in today won't be
obsolete tomorrow
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