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Repetitive parts management with
PTC Windchill &
PARTsolutions
Thorsten Müller | Jürgen Leiprecht
Augsburg / February 2015
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Motivation
ManufacturingService
SoftwareElectrical
Mechanical
Operate
ProduceSupport
Requirements Management
System Architecture
Validation
Verification
Develop
TestPlan
ConnectedOperations
Connected Manufacturing
ConnectedService
Common Business Challenges of Customer‘s & Complementary Solutions
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Motivation
ManufacturingService
SoftwareElectrical
Mechanical
Operate
ProduceSupport
Requirements Management
System Architecture
Validation
Verification
Develop
TestPlan
ConnectedOperations
Connected Manufacturing
ConnectedService
Common Business Challenges of Customer‘s & Complementary Solutions
Systematic Management of Purchasing Parts
Modular Product- & Platform Concepts
Avoid Duplicate Parts
Part Reduction
Re-Use of Parts & Modules
Closed-Loop Lifecycle
Management
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Customer Expample: Potential of Duplicate Parts Ingersoll Rand (David Owens, PTC-User 2010)
Saving potential (only inventory cost) of 60.000 duplicate parts (5% of all parts) = 30 Mio. US$
Every new part costs 2.775 US$
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PartSolution
Windchill
Avoid Duplicate Parts | Control New Material Generation
CAD System
Part available in PLM? (Y/N)
PLM Part Library
Generate New Part
Release Process
Part Search
Retrieve Part
ERP
Full Text Search Geo-SearchTopol. Search
…
Y
N
Classification
Material Sync.
Request New Part
CataloguesCataloguesCataloguesClassif. Search…
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PartSolution
Windchill
Avoid Duplicate Parts | Control New Material Generation
CAD System
Part available in PLM? (Y/N)
PLM Part Library
Generate New Part
Release Process
Part Search
Retrieve Part
ERP
Full Text Search Geo-SearchTopol. Search
…
Y
N
Classification
Material Sync.
Request New Part
CataloguesCataloguesCataloguesClassif. Search…
CAD System
Part Search
CAD USER VIEW
PLM System
Part Search Classification
Focus of this
presentation
PLM USER VIEW
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Typical use-cases for daily business in Windchill & PARTsolutions
Usage of PARTsolutions
catalogue content
Classification process during check in
Search enhancement: Geometrical Search
A
B
C
Use-Cases
• Standards and supplier content directly in Windchill available as one application
• 600 catalogues available
• Suggestion for best class during check-in process in Windchill• On-the-fly classification
• Search available in Windchill• Search results in Windchill• Combined search with Windchill full-text search• Use Windchill rights management
Duplicate and Make or Buy ReportsD
• Create automated reports with duplicate candidates to reduce the total number of parts
• Create automated reports to check, if company part is available as purchasing part
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Usage of PARTsolutions catalogue content
Usage of PARTsolutions
catalogue contentA
Make all required manufacturer catalogues available in Windchill
All information viewable in Windchill (CREO-Viewing Format)
Button to generate geometry or load directly from Windchill if already exists
Release process, e.g. through standards department, if applicable
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Usage of PARTsolutions catalogue content
Complete architecture of integration concept
process
CAD generation and automatically check-in
Identical for each
use-case
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Usage of PARTsolutions catalogue content
Integration of PARTsolutions supplier content
Optionally – Button to create/load CAD-Doc
illustrative screenshots of demo implementation
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Classification process during check-in to Windchill
Classification process during check inB
Windchill PartsLink as underlying classification technology in Windchill Consistent management and creation of classification PARTsolutions process improves usability of PartsLink classification
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Classification process during check-in to Windchill
Class suggestions and attribute writer
PARTSolutions Application Server
Http GET/POST
Json
Pick a Class to fill Class Attribute
Suggestions for classes based on geometry and/or
attributes
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Geometrical Search as search enhancement in Windchill
Search enhancement: Geometrical SearchC
Standalone or as extension of full text search Possible to filter result list by Windchill access rights High Performance (seconds vs. minutes/hours) Prevention of company parts with help of search in Standard and Purchase Parts
of PARTsolutions Possible to combine/extend with colour, similarity, topology, attributes search and
others
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Geometrical Search as search enhancement in Windchill
Daily business
PARTSolutions Application Server
Http GET/POST
JsonSend back result list
Send back result list with additional information like geometrical similarity
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Duplicate and Make/Buy Reports
Duplicate and Make/Buy ReportsD
Helpful for individual user inquiries (e.g. Engineering Manager) Helpful for inquiries of Standards Department Helpful for clean-up or analysis of complete database
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Duplicate reports for new and existing parts
New parts in Windchill
Daily duplicate
reportprocess
Duplicate report to standards department /
administration…
Check upon every check-
in
OR
Check by User
command
OR
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• Product Development– Single node for search and classification enhanced user experience– Consistent use of the right parts drives re-Use– Unified classification process drives standardization– Less (costly) changes, late in the product development cycle lower costs
• Logistics and Material Management– Less duplicate parts– Less materials in stock– Higher purchasing volumes– Higher focus on preferred vendor/parts lists
Summary
Advantages of connecting Windchill PLM & CADENAS
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