EROWA Flexible Automation

Flexible Automation

2

Global presenceWell-known companies on every continent are among our customers.Machine manufacturers, fixtures, tool and mold makers, as well as production companies in the electronics, automotive, watchmaking, medical technology, and aerospace industries, manufacturers of cutting tools, and many subcontractors.

3AutomAtion

EROWA LOAding systEms

EROWA Robot Easy 8

EROWA Robot Compact 80 12

EROWA Robot Multi 16

EROWA Robot System ERS 20

EROWA Robot Dynamic 24

EROWA Robot Dynamic 500 28

Continous automation 32

Overview EROWA loading systems 34

4

The HistoryWe had realized the enormous potential offered by automation solutions more than 25 years ago. Ever since we have been striving for better solutions for the specific requirements in the production of batches and individual parts. As an independent partner, we entertain best connections with all machine manufacturers. This colla-boration results in direct benefits to our customers in the form of complete automation packages.

dEvELOpmEnt miLEstOnEs

1976 Translator (ISOCUT) Planetary EDM device

1978 JetSet Water Jet Wire Threading Attachment

1984 ITS Integrated Tooling System

1987 EROWA Robot

1989 EROWA WEDM Tooling System

1993 EROWA UPC Palletizing System

1995 EROWA JMS® Job Management System

1996 EROWA ITS Compact Combi

1997 EROWA Robot System ERS

1998 EROWA Robot PX

1999 EROWA WEDM Tooling System FrameSet

2000 EROWA ProductionChuck 210

2001 EROWA Modular Tooling System MTS

2002 EROWA JMS® PRO Job Manage- ment System

2003 EROWA PM Tooling, EROWA Robot Multi

2004 EROWA Robot Easy, Holder 72

2005 CTS and FTS Tooling System

2006 EROWA Robot Heavy

2007 EROWA Robot Compact, EROWA Robot System Linear

2008 EROWA MTS+

2009 EROWA Robot Dynamic

2010 EROWA PreSet Qi Measuring machi-ne, EROWA Self Centering Vise

2011 EROWA CMM Qi Measuring machine

2012 EROWA Manufacturing Control Process control system

2013 EROWA Q-Measure

2014 EROWA Robot Dynamic 500

2015 EROWA Robot Compact 80

1987

1992

1997

2002

2007

2 '500

2'000

1'500

1'000

500

2012

2015

3 '000

5AutomAtion

Grown by automationSince their introduction in 1987, today more than 3,000 robot systems are in operation all over the world. Some of the first robots are working already alongside the third or fourth machine – that‘s what we call reliability.

EROWA Robots are available for any machining technology and in a large number of configurable variants. Our product line ranges from simple units for retrofitting existing machines to state-of-the-art linear automation sys-tems handling several machines via a robot.

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1

Is your production sleeping?Your machines are profitable when they are producing. They should run during the day, in off-peak hours and at night, even on weekends. Achieving this goal means combining all production requirements in a plan. This plan is called “Flexible Manufacturing Concept – FMC”. It is implemented into reality in well-measured steps.

EROWA Robot

Investment

Machine Factor

Productivity

Profit with Machine

Profit with EROWA Robot

7AutomAtion

Reducing cost – increasing productionSetup and preparation of tasks during production as well as automatic loading of machines give you up to five times the productive hours per machine. The modular EROWA four-step manufacturing concept makes this possible.

Clear competitive advantages result from productive use of night and week-end hours, reducing both delivery times and manufacturing costs.Automatic manufacturing of small batches and individual parts. A task that can be realized with the EROWA FMC Manufacturing Concept.

COMPETITIvE ADvANTAgES

Factor

fActs • Selectthepalletwhichfitstheworkpiecesize• Mixedpalletsizesinonerobot• Standardrobotsconfiguretoindividualprojects• Forbriefestcommissioningtimesof manufacturing cells• Processcontrolsoftwareforautomaticsmallbatch and single part production• Over25yearsofexperienceinautomation

8

EROWA Robot EasyYou cannot ban the wind, but you can build windmills. It is a known fact that milling machines do not provide enough productive hours if there is no automatic supply of workpieces. The EROWA Robot Easy is ideally suited to help existing machines achieve new levels of productivity.

9ERoWA Robot EAsy

AutomAtion

fActs • Fitsallmachines• Forlargeworkpieces• Transfersupto250kg• Hasitsownintelligence• Integratedheightadjustment• Simplemagazineloading• Suitableformilling,drilling,and grinding

TheRobotEasyfitsallmachines.Two

differenttransferaxesareavailablede-

pendingontheworkpieceweight.

Largeworkpiecesmeasuring

L500xW500xH400mm

fitinthemagazine.

10

Always possibleMaintaining high productivity of an automated system also requires that ergonomics be taken into account. A central setup station with EROWA Lift facilitates the operator’s daily work considerably.

11ERoWA Robot EAsy

AutomAtion

In most cases, an automatic door is

requiredwhenretrofittinganexisting

machine.Thesolutionisourwell-desi-

gnedRoboDoor.Thisdoorisinstalled

in the machine during the setting up of

therobot.

TheRobotEasycanberetrofittedto

allmachines.There’saconvenient

solutionalsoforroundmachinecasings.

Wellthought-outineverydetail.Fluid

carried out of the machine by the pallets

fully accumulates in the collecting tank

andisfedbackintothemachine.

Arealpleasuretoworkopensupwhenthemachineandrobotarecontrolledviathe

EROWAprocesscontrolsystem.Thecurrentsituationoftheproductioncell,suchas

worklist,magazineloading,toolavailabilityandpriorities,isalwaysclearlyandeasily

visible.

Machineswithautomaticworkpiece

change can deliver 4000 and more

productivehoursperyear.

12

EROWA Robot Compact“A good horse jumps only as high as necessary” – that should be the motto for procuring production resources. The EROWA Robot Compact has been designed with the idea of “Reduce to the max” in mind. And what is the result? A robot that – at a footprint of two square-meters – has everything that’s needed, and in a cutting edge design.

13ERoWA Robot compAct 80

AutomAtion

fActs • Only2m²footprint• Transfersupto80kg• Forelectrodesandworkpieces• Mixedmagazineconfigurationfrom ITS holders to UPC 320 pallets• Largemagazinecapacity• Space-savingadditionalmagazine• Canbemovedaway• Suppliesoneortwomachines• Integratedloadingstation• Pull-outmagazinelevels• Fastcommissioning

The EROWA Robot Compact has the

optimal ratio of magazine positions

withinthefootprint.

The magazine levels are tailored to the

requirements.Hangingorstandingelec-

trodes, pallets of different sizes and the

lengthoftheworkpiecesareaccommo-

dated.

14

Always readyThis is user-friendly.

The integrated loading station is used to set up and pre-set workpieces at the ergonomically correct height while the robot is working.

This is efficient use of time.

15ERoWA Robot compAct 80

AutomAtion

Exactlyalignedwiththemachine,no

additionalsafetybarriersrequired.

Compactdesign.

Liftwithpneumaticsupportandslide

away.Puregenius!

Forlargestpossibleelbowroomfromthe

machine, simply slide the EROWA Robot

Compacttotheside.

Eachmagazinelevelisequippedwith

integratedgrippositionsanddrawers

bywhichtheycanbequicklyreleased.

Integrated LED interior lighting for clear

overview.

With 200 magazine positions, the Robot

Compact keeps the HSC machine in

productionforalongtime.

AmanufacturingcellwithtwomachinesandaEROWARobotCompacttakesuplittle

space.Productivitybuiltonafootprintofonly2m².TheRobotCompactmakesthe

machinehighlyindependent.

16

EROWA Robot Multi“A rolling stone gathers no moss”, is a Japanese wisdom.

Just as a stone in motion is protected from moss, so is the EROWA Robot Multi not at risk of getting rusty. It supplies two machines with workpieces, taking care that the entire system is working at maximum efficiency.

17ERoWA Robot multi

AutomAtion

fActs • Upto270magazinepositions• Handlesoneortwomachines• Transferweightofupto80kg• Automaticgripperchange• Forsmallandlargeworkpieces• Formilling,grinding,turning, EDMsinkingandwirecutting• Doublegrippers• Loadingstation

There‘sasignificantwaytoshortenthereturnoninvestmentofaEROWARobot

Multi:bysettingitupsuchthatitloadstwomachines.

With the large magazine capacity of the

Robot Multi, the CNC machine obtains

anunimaginedlevelofautonomy.

Off-peak and night hours are utilized

productively.Deliverytimesarereduced.

18

Always busyThe Robot Multi unlocks its full potential between two EDM machines. Electrodes and workpieces are loaded to the left and right sides.

19ERoWA Robot multi

AutomAtion

Everyinchisutilized.Robotandmachine

formanoptimizedsystem.

Workpiecesweighingupto80kgare

placed into the machining area reliably

andquickly.

The Robot Multi is suitable for loading

any type of machine, horizontally or

verticallyontableandquill.

Twomachines–onerobot.Theprocessguidancesystemcontrolsthecellsindividually.

Therobotisshared.

30 positions per level are available for

electrodeholders.Withamaximumof

9levels,thisprovides270slots.

In series production, the EROWA Robot

Multi increases the productivity of CNC

machinesmanytimesover.

20

EROWA Robot SystemOrder is a must. But order will only work if its structures remain flexible. Order must prevail also in automated manufacturing planning, but it is just as important to flexibly adapt to the respective situation if need be. The EROWA Robot system is always flexible.

21ERoWA Robot systEm

AutomAtion

fActs • Alltoolingsystemsintegrated• Extendablemodularly• Handles up to eight machines• Transferweightupto200kg• Standalonealongsidethemachine or travelling on rails• Forlargeandsmallworkpieces• For milling, grinding, turning, EDMsinkingandwirecutting

The EROWA Robot System Linear (ERS Linear for short) accommodates all require-

ments.Furtherpalletstorageunits,additionaltoolingsystems,acleaningstation-

everythingcanberetrofittedasdemandincreases.

Coolingwaterordielectricistoremainin

themachine.Thepivotalfunctionofthe

gripperarmensuresthis.

22

Always flexibleThe “ERS“ is available in different versions. It basically consists of a transfer unit. It can be supplemented with one or more magazines. Moving on a rail, it becomes the „ERS Linear“. For extra heavy workpieces, the transfer unit is upgraded to the „ERS Heavy“.

23ERoWA Robot systEm

AutomAtion

Automation tailored to the requirements

oftoolandmoldmanufacture.TheERS

Linear provides machines of different

technologieswithworkpieces,electrodes

andtools.

Theintelligentmagazineconceptsallow

identifying all parts/electrodes by EWIS

Rapid in a matter of seconds and thus

enable continuous and trouble-free

loadingandunloading.

The operator provides the pallets on a

loadingstation.Bypressingabutton,he

then commands the robot to pick up and

insertthepreparedjobintoanempty

pocketinthemagazine.

Thesystemissupplementedwithloadingstations,gripperchangerorcleaning

stationsasneeded.Existingsystemscanbeextendedatanytime.

The ERS (EROWA Robot System) is suitable

for loading and type of machine, horizon-

tally,vertically,onthetableorquill.

24

EROWA Robot DynamicThe journey is the destination - an old adage, but very true. To be on the way is a good thing, to reach the destination is the culmination of all efforts.The concept of EROWA Robot Dynamic reflects this adage. On the way to the goal - full automation - the robot can continuously be adapted and extended, while the basic investment is protected.

25ERoWA Robot DynAmic

AutomAtion

TheRobotDynamicissuitableforloadinglargeandsmallworkpieces.Oneofthe

important features for automated manufacturing of single parts and small batches is

thatthesystemcanswitchautomaticallybetweendifferentpallet

sizes.

Theadditionaljointallowsoperating

eveninasmallspace.

fActs • Loadingevenaroundthecorner• Fullyexpandable• Handlesuptoeightmachines• Transferweightupto250kg• Standalonealongsidethemachine or travelling on rails• Forlargeandsmallworkpieces• Formilling,grinding,turning, EDMsinkingandwirecutting

26

Always extendableProduction cell with several CNC machines. Thanks to the large coverage of the robot arm (2.30 m), the machines can be accessed at any time also for manual activities.

27ERoWA Robot DynAmic

AutomAtion

Measuring stations, such as the CMM Qi,

are also integrated in the overall manu-

facturing process and loaded automati-

cally.

Therobustlinearrailisextendedin

segmentstotherightlength.Allcables

andconnectionsareintegrated.

Teleskopaxiswithmaximumtraveland

minimalinterferencecontour.

TheRobotDynamicchangespalletswith

atotalweightupto250kgreliablyonto

themachine.

Ahighlyefficientsystemforautomatingthemanufactureofsinglepartsandsmall

batches.Workpiecesaresuppliedandremovedviatheintegratedset-upandloading

stations.Whenneeded,anothermagazineisadded.

28

Loading large workpieces automatically and accurately on the machine places some demands. Small batch and mixed workpiece sizes as well as different machining techniques require flexible production systems. The EROWA Robot Dynamic 500 is the ideal handling solu-tion for large and small workpieces.

EROWA Robot Dynamic 500

29ERoWA Robot DynAmic 500

AutomAtion

A Robot Dynamic 500 consists basically in a transfer unit and various ma-

gazines.Theyaresupplementedwithagripperpool,loadingstation,and

linearaxis.Inthelinearversion,therobothandleuptoeightmachines.

fActs • Canbeextendedatanytime• Handlesupto8machines• Transfersupto500kg• Stand-alonebesidethemachineor running on rails• Forsmallandlargeworkpieces• MagazinesforallpossibleEROWA clamping system pallets• Automaticgripperchangefor EROWA standard and fork grippers• 2Dscannerforaccesssafety• Matchingsetting-upandloading stations

The rotary magazines can be loaded and

unloadedmanuallyatanytime,whilethe

robot handles the other magazines and

machineswithoutinterruption.

30

500 kg transfer weightFrom zero to five hundred in 15 seconds. That‘s the time the robot needs to change the gripper and pick up the heavy pallet. Despite the capacity for heavy loads, lightweight pallets are transported with the same reliability as well.

31ERoWA Robot DynAmic 500

AutomAtion

More magazine locations required? Operating a second machine? Adding a measu-

ring machine or a loading station? No problem, the robot system can be adapted and

modularlyextendedatanytime.

The Robot Dynamic 500 changes pallets

withatotalweightupto500kgreliably

ontothemachine.

On the loading station, the operator

preparesthenextjobswhiletherobot

continuestosupplythemachineswith

work.

The fork gripper of the Robot Dynamic

500 is adapted to the MTS pallet size

used.Suitableforpartsizesupto800x

800x500mm.

...andjustasreliablyittakessmall

workpiecesfromthemagazinetothe

machininglocation.

3232

Continuous automationMachine tools with automatic placement are now the stan-dard for competitive production. However, customers want not only fast delivery but also high quality. Rapid interme-diate inspections during production increase production re-liability. With appropriate handling equipment, measuring machines, the washing and cleaning station, and the Job Management Software JMS®Pro, EROWA offers a consistent solution to meet these requirements.

33AutomAtion

TherobotfeedstheEROWAwashingandcleaningstationwithpalletizedworkpieces.

Aftercleaning,therobotremovestheworkpieceandtransfersittothemeasuring

machineforintermediateinspection.Sonothingstandsinthewayofin-process

qualitycontrol.

TheEROWAwashingandcleaningsta-

tionoptimizestheworkflowandisused

forautomaticcleaningofworkpieces

andelectrodeswithinthemanufacturing

cycle.

These days, integrated quality control

isamust.ByincorporatinganEROWA

CMM Qi measuring machine in the pro-

cess line, this requirement is taken into

accountaswell.

Automaticintermediateorfinalinspec-

tion increases process reliability in pro-

duction.

TherobotfeedstheEDMmachinewithpalletizedandpresetworkpieces.Inaddition, the CNC measuring machine issuppliedwithfinishedworkpiecesin aregularcycle.Theyaremeasuredauto-matically and any production errors are reporteddirectlytotheoperator.

fActs • Maximumutilizationofavailable resourceswithcontinuous automation• Highprocessreliability• Competentandindividualconsul- ting by your EROWA partner

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