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Heidelberger Druckmaschinen AGKurfuersten-Anlage 5260 69115 Heidelberg GermanyPhone +49 6221 92-00Fax +49 6221 92-69 99www.heidelberg.com/systemservice
Publishing InformationPrinted in: 04/08Photographs: Heidelberger Druckmaschinen AGPlatemaking: SuprasetterPrinting: SpeedmasterCover: etabind (patented)Fonts: Heidelberg Gothic, Heidelberg AntiquaPrinted in Germany
TrademarksHeidelberg, the Heidelberg logotype, CombiStar, DryStar, HydroStar, Original Heidelberg, Prinect, Prinect CP2000 Center, Printmaster, Quickmaster, Speedmaster, and Topsetter are registered trademarks of Heidelberger Druckmaschinen AG, in the U. S. and other countries. Printmaster GTO, Prosetter, Stahlfolder, Suprasetter and Systemservice are trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are property of their respective owners.
Subject to technical modifications and other changes.
Original Heidelberg Service Partsfor Presses and CtP Devices
Systemservice
We are happy to help.You will find the telephone number of your Heidelberg
Systemservice team overleaf or at www.heidelberg.com/
systemservice.
3 Content
1 Heidelberg Systemservice 4
2 Presses 7Mechanical Parts 9
Bearings 11 Belts 12 Doctorblades 13 Brushes 14 Camfollowers 15 Chains/clamps 16 Cylinderjackets 17 GasketsandO-rings 19 Grippers 21 Gripperbarsandgripperpadrails 23 Gripperpads 24 Hickeyremovers 26 Hosesandaccessories 27 Inkfountainaccessories 28 Sheetsmoothersandseparators 31 Slittingandperforatingdiscs 32 Suctionandfeedboardtapes 33 Suckers 36 Filters 38
Electrical/Electronic Parts 41
Carbonbrushes 43 Lamps 44 Switches,sensorsandbuttons 44 Fuses 46 Rotorvanes 48 Infraredradiators 49
Lubricants and Adhesives 51
3 CtP Devices 55Mechanical Parts 57
Electrical/Electronic Parts 60
4 Index 61
4Service Parts from Heidelberg.Nothing is as Good as the Original.
Hotline and technical clarification Whetheroverthetelephoneoronsite,ourSystemserviceteamwillidentifywhichservicepartsyouneedandinstalltheseifrequired.
Everything from a single source Whethermachineryorworkflowprocesses,pressroomorfinishing,olderornewermodelsSystemserviceensuresthatHeidelbergisalwaysyourfirstportofcall.
More for your money Comparethemarketbeforeyoubuy.YouwillsoonseethatOriginalHeidelbergServicePartsofferthebestvalueformoney.
Give us a call FindoutabouttheoutstandingqualityandcompetitivenessofourOriginalHeidelbergServicePartsandaccompanyingservices.
The right choice Consistentquality,exceptionalreliabilityandthebestmaterialsweapplythesamestringentqualitycriteriatoOriginalHeidelbergServicePartsaswedotoourmachines.Theyaresub-jectedtotoughloadandfatiguetestsandarecontin-uouslyimprovedinlinewiththelatesttechnicaldevelopments.Alltoensuresmoothproductionandoptimumresults.
24-hour delivery VirtuallyallOriginalHeidelbergServicePartscanbedeliveredwithin24hoursworldwide.Thisoutstandingserviceisprovidedbyourlogisticsnetwork,whichisthelargestintheindustry.OurfourlogisticscentersinGermany,theU.S.andAsiahave130,000differentpartsinstockatalltimes.Alltoensureyoucangetthepartsyouneedquickly.
Heidelberg Systemservice Over4,500highlytrainedandmotivatedtechniciansatHeidelbergSystemservicedeliverourcomprehensiveserviceportfolio,whichrangesfromtechnicalservicetocon-sulting.Alltoensureyouroperationsarerunningatoptimumefficiency.
5 The Heidelberg Systemservice Portfolio.
Value Chain: Prepress Press Postpress
Production Availability. Maintenance,TechnicalSupport,Repair,RemoteServices,Monitoring,Cleaning,Refurbishment
Life Cycle: Investment Production Phase Resale
Service Parts and Logistics. OriginalHeidelbergServiceParts,WorldwideLogistics
Project Management Services. PrintshopPlanning,Installation,Dismantling,Relocation
Output Optimization. PrintColorManagement,QualityEvidence,SoftwareUpgrades,HardwareUpgrades,WorkflowOptimization
Business Optimization. ProcessConsulting,ITIntegration,BusinessDevelopment
Customized Onsite Training. TrainingonMachineOperation,MaintenanceTraining,CustomizedApplicationTraining
Technology, Know-How, Experts. ItstheidealcombinationofthesethreefactorsthatmakesHeidelbergSystemservicesounique.Alwaysavailablewhenyouneedthem,Heidelbergexpertsmakesuretheystayup-to-datewiththelatesttechnicaldevelopments,exchanginginformationandbenefitingfromeachothersexperience.
Consumables. Carefullyselectedandtestedconsumableshelpsafe-guardtheperformanceandqualityofyourmachineryandprintproducts.
Service Contracts. Combineservicestocreatecustomizedpackages.
Just give us a call. YourpersonalHeidelbergcontactwillbehappytotellyouabouttheservicesandHeidelbergconsumablesavailableinyourcountry.
Pres
ses
Presses
Who installs the service parts?
We have marked a number of service parts with the
symbol. We recommend always having these parts
replaced by a Heidelberg Systemservice engineer.
These service parts can be found here:
Our catalog lists popular service parts together with
their article number and the machines in which they
are used. These are clearly categorized into mechani-
cal parts, electrical/electronic parts and lubricants
and adhesives. Unfortunately, due to the large number
of items in stock, we were unable to include all our
service parts in this catalog. If you cant find the part
you are looking for, please give us a call. Well be
happy to find it for you.
Any questions? Just give us a call.
If you are finding it difficult to track down an article,
having problems installing a service part or are looking
for assistance, well be happy to help. Useful tele-
phone numbers can be found at the back of our cata-
log or online at www.heidelberg.com/systemservice.
How much does my service part cost?
Your Heidelberg Systemservice team will be happy to
provide you with information on prices. Go to the back
of the catalog.
Easy to find.
Our index on page 61 lists all the service parts included
in the catalog, together with the relevant page number.
Looking for other service parts?
Check out one of the other Heidelberg part catalogs:
OriginalHeidelbergServicePartsforDieCutters and Folder Gluers
OriginalHeidelbergServicePartsforFolders, Saddlestitchers, Adhesive Binders and Thread-
sealing Machines
StahlfolderPerformanceBlades
Looking for an article number?
Simply check the parts catalog of the press control
system or the relevant manual. For newer presses,
information is also available in the Machine
Components Scout, our electronic parts catalog.
w
Mechanical Parts
Mec
hani
cal P
arts
Pres
ses
10
2. Presses/Mechanical Parts
Mechanical PartsPremium parts Heidelberg is a byword for premium quality, top materials and a sophisticated quality as-
surance system. But because constant mechanical,
thermal and chemical stresses take their toll on even
the best machines, we not only offer year-round avail-
abilityofOriginalHeidelbergServiceParts,butarealways looking to make improvements to optimize
your production systems. When replacing components,
insist on the quality ensured by Original Heidelberg
ServiceParts.
Mechanical parts Bearings Belts Doctorblades/blades Brushes Camfollowers Chains Clamps Cylinderjackets GasketsandO-rings Grippers Gripperbarsand gripper pad rails
Gripperpads
Hickeyremovers Hoses Inkfountain accessories
Sheetsmoothers and separators
Slittingand perforating discs
Suctionandfeed board
Suckers Filters
11
2. Presses/Mechanical Parts Bearings
Bearings AllthebearingsweusearespecificallydesignedforsophisticatedproductionsystemsandmanufacturedbyspeciallytrainedstaffatHeidelbergorselectedsuppli-ers.OriginalHeidelbergbearingsaremadefrom
high-gradematerialsthatfarexceedthematerialspecificationsstipulatedinstandards.Thisensuresahighload-bearingcapacityandmaximizestheirservicelives.
Dampening roller bearingArticle no. MV.001.512
Press model PrintmasterGTO
Description/size 1pc,driveside
Dampening roller bearingArticle no. MV.001.513
Press model PrintmasterGTO
Description/size 1pc,operatorsside
Dampening roller bearingArticle no. 66.030.006
Press model SO,SpeedmasterSM102
Description/size 1pc,driveside
Needle bushingArticle no. 00.550.0076
Press model QuickmasterDI,PrintmasterQM46,GTO,SpeedmasterSM52,SM74
Description/size 1pc
Axial bearing discArticle no. 00.550.0228
Press model SO,PrintmasterGTO,SpeedmasterSM52,SM74
Description/size 1pc
Dampening roller bearingArticle no. MV.003.897
Press model SO,SpeedmasterSM102
Description/size 1pc,operatorsside,top
Flanged bearingArticle no. 00.580.2873
Press model QuickmasterDI,PrintmasterQM46
Description/size 1pc
Grooved ball bearingArticle no. 00.580.2983
Press model QuickmasterDI,PrintmasterQM46
Description/size 1pc
Grooved ball bearingArticle no. 00.520.1828
Press model TO
Description/size 1pc
12
A
B
C
E D
2. Presses/Mechanical Parts Belts
BeltsBeltstransferforcesandtorquesinpresses.OriginalHeidelbergbeltsarespeciallygearedtotheperfor-mancerequirementsofHeidelbergpresses.Theyaredevelopedincooperationwithselectedsuppliersandmadefromhigh-qualitytextile,rubberandsteelblends.
Belts* Designation Article no. Press model Description
V-belt(A) 01.060.101 T 1pc
V-belt(A) 01.060.001 T 1pc
V-ribbedbelt(B) 00.270.0082 TOK 1pc
V-ribbedbelt(B) 00.270.0083 TOK 1pc
V-ribbedbelt(B) 00.270.0124 TOK,QM46 1pc
V-ribbedbelt(B) 00.270.0047 GTO 1pc
V-ribbedbelt(B) 00.270.0125 QM46 1pc
V-ribbedbelt(B) 00.270.0072 GTO 1pc
V-ribbedbelt(B) 00.270.0144 GTO 1pc
V-ribbedbelt(B) 00.270.0128 GTO 1pc
V-ribbedbelt(B) 00.270.0057 GTO 1pc
Flatbelt(C) 00.780.0475 PrintmasterGTO,PM74,SpeedmasterSM74 1pc,forPowderSpraydevice
WideV-belt(D) 00.270.0091 GTO 1pc
WideV-belt(D) 00.270.0092 GTO 1pc
WideV-belt(D) 00.270.0093 GTO 1pc
Toothedbelt(E) 00.540.1037 SpeedmasterSM74,CD102 1pc
Toothedbelt(E) 00.580.1226 PrintmasterGTO,SpeedmasterSM102,CD102 1pc
Toothedbelt(E) 00.580.2126 PrintmasterGTO,SpeedmasterSM102,CD102 1pc
Toothedbelt(E) 00.580.5587 PrintmasterGTO,SpeedmasterSM102,CD102 1pc
Toothedbelt(E) G2.072.087 SpeedmasterSM52 1pc
A
B
C
E D
*Beltsizesmayneedtobeverifiedwhenplacingorder.
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
13
Doctor bladesArticle no. 42.431.230F
Press model PrintmasterGTO
Description 1pc,fornumberingbox
Doctor blades* Article no. MV.054.746
Press model SpeedmasterCD74,CD102,SM102,XL105
Description Forchamberedbladesystem,100mroll,incl.protectiveglove
Doctor bladesArticle no. Press model Description
C4.721.074 SpeedmasterCD102
1pc,driveside,coatingunit
C4.721.075 SpeedmasterCD102
1pc,operatorsside,coatingunit
Doctor bladesArticle no. MV.012.906
Press model SpeedmasterSM102
Description 1pc,forblanketwashupdevice
Doctor bladesArticle no. 69.431.230F
Press model PrintmasterGTO
Description 1pc,fornumberingbox
2. Presses/Mechanical Parts Doctor blades
Doctor bladesWemanufactureourOriginalHeidelbergdoctorbladeswithpreciselydefinedtolerancesgearedtoyourpress.Theyaremadefromdurablematerialsthatareresistanttothechemicalscontainedininks
andliquids.Theycombinematerialofanextremelyhighload-bearingcapacitywithhighregisteraccuracyanduser-friendlyoperation,makingyourproductionprocessreliableandcost-effective.
Rubber washup bladesArticle no. Press model Description
42.010.180 PrintmasterGTO 1pc
69.010.180 PrintmasterGTO 1pc
L2.010.403 SpeedmasterCD74 1pc
58.010.180 SORK 1pc
G2.010.502 SpeedmasterSM52 1pc
M2.010.403 SpeedmasterSM74 1pc
68.010.180 SO 1pc
Article no. Press model Description
34.010.255 KSBZ 1pc
38.010.180 KORD 1pc
41.010.180 SO,SpeedmasterSM102andCD102
1pc
72.205.123 SK 1pc,forblanketwashupdevice
81.205.123 SpeedmasterSM102 1pc,forblanketwashupdevice
96.010.180 SD 1pc
F2.010.405 SpeedmasterXL105 1pc
C3.010.180 SpeedmasterCD102 1pc,forUVink
*Inordertoensuregoodinkapplication,thebladeandgasketshouldalwaysbereplacedatthesametime.Setsofgasketstogowiththesebladescanbefound
onpage20.
Doctor bladesArticle no. Press model Description
C4.721.091 SpeedmasterCD102
1pc,driveside,coatingunit
C4.721.092 SpeedmasterCD102
1pc,operatorsside,coatingunit
14
2. Presses/Mechanical Parts Brushes
BrushesThebrushesinourpressesareresponsibleforthingssuchassmoothpapertravelinthefeederand,be-causetheycanhaveabearingonthequalityofprint
results,OriginalHeidelbergbrushesaremadeexclu-sivelyfromhigh-grade,durablematerialsfortopqualityandminimalwear.
BrushesDesignation Article no. Press model Description
Steelbrush(A) 66.024.024 SO,SpeedmasterSM102,CD102 1pc,forcleaning
Brush(B) 04.022.069 KO,MO,GTO 1pc,stabilizessheettravel
Brush(B) A4.016.218 QuickmasterDI 1pc,stabilizessheettravel
Circularbrush(C) MV.028.810 SpeedmasterSM52 1pc,stabilizessheettravel
Circularbrush(C)66.891.006 SOR,PrintmasterPM74,SpeedmasterSM74,
SM102,CD1021pc,stabilizessheettravel
Circularbrush(C)66.020.122 SOR,PrintmasterPM74,SpeedmasterSM74,
SM102,CD1021pc,stabilizessheettravel
Circularbrush(C) 66.028.109F SOR,PrintmasterPM74,SpeedmasterSM74,SM102,CD102
1pc,stabilizessheettravel
A
B C
151515
2. Presses/Mechanical Parts Cam followers
Cam followersAllcamfollowersusedbyHeidelberghavebeendevel-opedspecificallyforourpressesorselectedfromoursuppliers.Theyaremadefromhigh-graderollerbear-ingsteelsthatfarexceedtherequirementsstipulatedbystandardsandarecheckedforhighload-bearingcapacityanddurabilityincontinuousfatiguetests.But
thatsnotall.OriginalHeidelbergcamfollowersareregularlyimprovedbyoptimizingtheirfunctionsandupdatingthemtothestateoftheart.Byusingtheseparts,younotonlyavoidunscheduledmachinedown-timebutalsobenefitfromlongreplacementintervals.
Cam followers Article no. Press model Description
00.550.1223 MO 1pc,NUKR261034.5,withoutperfecting
00.550.1472 MO 1pc,NUKR261847.5,withperfecting
00.550.1239 PrintmasterGTO 1pc,NUKR221034.5,withoutperfecting
00.550.1482 PrintmasterGTO 1pc,NUKR221847.5,withperfecting
00.550.1505 SpeedmasterSM52,SM74 1pc,PWKR261037.5
00.550.1471 PrintmasterPM74,SpeedmasterSM74 1pc,PWKR281039.5,PlusDelivery
00.550.0478 SpeedmasterCD74,CD102,XL105 1pc,NUKR24106
00.550.0322 SpeedmasterSM102,CD102 1pc,NUKR351639
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
Did you know ...thatregularmaintenancechecksfromHeidelbergSystemservicecanhelpincreasetheresalevalueofyourma-chineryby7.5percent?ThatwasthefindingofasurveyHeidelbergconductedamongcustomersandprospectivepurchasers.Italsorevealedthat77percentofthosesurveyedfelttherewasapositivelinkbetweentheresalevalueofmachineryanditsmaintenancestatus.
16
2. Presses/Mechanical Parts Chains/clamps
ChainsThechainsinourpresseseffectapositivetransmissionofforces.AllOriginalHeidelbergchainsaremadefromhigh-qualitysteelsandareexceptionallystrong.Allthechainsweusearespeciallydevelopedformechanicalengineeringapplicationsandensuretheprintingsystemworksperfectly.
Looking for a different chain? We have other options available. Just give us a call.
Chains Designation Article no. Press model Description
Deliverychain 22.014.015F TO 1pair
Deliverychain A4.014.101F QuickmasterDI 1pc
Deliverychain MV.027.288 PrintmasterQM46 1pc
Deliverychain 47.014.015 SO,SpeedmasterCD102
1pc
Setofrollerchains
48.014.015F KORS 1pair
Setofrollerchains
42.014.015F PrintmasterGTO 1pair
ClampsOriginalHeidelbergclampsaremadefromselected,speciallymachinedmaterials.Forexample,whenvul-canizingourelastomers,weuseaspecialtoolthatchangestheirmaterialproperties.Onlywiththehelp
ofthistoolareOriginalHeidelbergclampsabletoachievetherequiredpremiumqualitystandard.
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
ClampsDesignation Article no. Press model Description
Clamps 52.478.201F PrintmasterGTO 1pc
Clamps MV.035.239 PrintmasterGTO 1pc
Clamps MV.035.242 PrintmasterGTO 1pc
Clamps 69.353.732F PrintmasterGTO 1pc
Clamping bars Designation Article no. Press model Description
Clampingbars MV.039.548 SpeedmasterSM102,CD102
1pc,driveside
Clampingbars MV.039.550 SpeedmasterSM102,CD102
1pc,operatorsside
17
2. Presses/Mechanical Parts Cylinder jackets
Cylinder jacketsOriginalHeidelbergcylinderjacketsfeatureapreciseangletoleranceandcleanedgebending.Theyarespeciallydesignedforourhigh-performancepresses,regularlyrevisedandmanufacturedusingup-to-date
plans.Thisisbecausemaximumprecisionisrequiredforallpartsinordertoachievehigh-qualityresultsincontinuousoperation,evenatthehighestproductionspeeds.
Cylinder jacketsDesignation Article no. Press model Description
Cylinderjacketforperforatingdevice(A) 43.731.080 MO 1pc
Cylinderjacketforperforatingdevice(A) 42.732.201N PrintmasterGTO 1pc
Cylinderjacketforperforatingdevice(A) 69.731.080N PrintmasterGTO 1pc
Cylinderjacketforperforatingdevice(A) 42.731.080N PrintmasterGTO 1pc
Cylinderjacketforperforatingdevice(A) MV.020.222 MO 1pc
Cylinderjacketforperforatingdevice(A) A1.430.053N PrintmasterQM46 1pc
Cylinderjacketforperforatingdevice(A) 69.732.201N PrintmasterGTO 1pc
Cylinderjacketforperforatingdevice(A) G1.011.173N PrintmasterPM52,SpeedmasterSM52 1pc
Cylinderjacketforperforatingdevice(A) G1.011.273N PrintmasterPM52,SpeedmasterSM52 1pc
Cylinderjacketforperforatingdevice(A) M1.011.173N PrintmasterPM74,SpeedmasterSM74 1pc
Cylinderjacketforperforatingdevice(A) 91.430.173 SpeedmasterSM102 1pc
Cylinderjacket(B) 53.581.173N MO 1pc,forperfecting
Cylinderjacket(B) M2.581.173N PrintmasterPM74,SpeedmasterSM74 1pc,forperfecting
Cylinderjacket(B) S8.581.173N SpeedmasterSM102 1pc,forperfecting
Cylinderjacket(B) 87.581.173N SpeedmasterSM102 1pc,forperfecting
Cylinderjacket(B) S9.581.173N SpeedmasterSM102 1pc,forperfecting
Cylinderjacket(C) 08.011.073F KOR 1pc
Cylinderjacket(C) 18.011.073F KORA 1pc
Cylinderjacket(C) 38.011.073F KORD 1pc
Cylinderjacket(C) 48.011.073F KORS 1pc
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
A
B
C
18
2. Presses/Mechanical Parts Cylinder jackets
Cylinder jacketsDesignation Article no. Press model Description
Die-cuttingplate(A) 14.341.001F KSB 1pc
Die-cuttingplate(A) 74.341.001F KSB 1pc
Die-cuttingplate(A) 54.341.001F KSBA 1pc
PerfectJacket(B) S9.581.185N SpeedmasterSM102 1pc
PerfectJacket(B) S9.581.186N SpeedmasterSM102 1pc
PerfectJacket(B) S9.581.187N SpeedmasterSM102 1pc
TransferJacketPlus(C) G2.215.105N PrintmasterPM52,SpeedmasterSM52 1pc
TransferJacketPlus(C) M2.215.105N PrintmasterPM74,SpeedmasterSM74 1pc
TransferJacketPlus(C) S8.215.201N SpeedmasterSM102 1pc
Glassbeadfoil(D) A1.014.144 PrintmasterQM46 1pc
Looking for a different cylinder jacket? We have other options available. Just give us a call.
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
A B
C
D
19
2. Presses/Mechanical Parts Gaskets and O-rings
Gaskets and O-ringsOriginalHeidelbergsealingelementsaregearedtotheirparticularapplicationinbothformandfunction.Theyaremadefromvarioustypesofhigh-graderubberandspecialelastomerswithdifferentproperties
dependingonthespecificrequirements.Thismeansthatinadditiontobeingideallysuitedtotheenviron-mentinwhichtheyareused,oursealingelementsarealsoverydurable.
Gaskets and O-ringsDesignation Article no. Press model Description/size (mm)
Gasket(A) 42.018.039 PrintmasterGTO 1pc
Gasket(A) 42.018.041 PrintmasterGTO 1pc
Gasket(A) M2.102.2071 SpeedmasterSM74 1pc
Gasket(A) 00.780.2730 SpeedmasterSM102 1pc
Gasket(A) 00.780.2783 SpeedmasterSM102 1pc
Gasket(A) 00.780.2715 SpeedmasterSM102 1pc
Gasket(B) 66.068.105 SpeedmasterSM102,CD102 1pc
Gasket(B) 66.068.106 SpeedmasterSM102,CD102 1pc
O-ring(C) 00.580.4794 QuickmasterDI,PrintmasterQM46 1pc,R51.5
O-ring(C) 00.580.1069 PrintmasterGTO 1pc,R44.23
O-ring(C) 00.580.5481 PrintmasterPM52,SpeedmasterSM52 1pc,903.5
O-ring(C) 00.580.4270 PrintmasterPM52,SpeedmasterSM52 1pc,R603
O-ring(C) 00.580.5559 SpeedmasterSM74,CD74,XL105 1pc,873.5
O-ring(C) 00.580.1134 PrintmasterPM74,SpeedmasterSM74,CD102 1pc,R6.32.4
O-ring(C) 00.580.6861 SpeedmasterCD74 1pc,R93
O-ring(C) 00.580.6404 SpeedmasterSM102,CD102,XL105 1pc,R163.5
O-ring(C) 00.580.3929 SpeedmasterSM74,CD74,XL105 1pc,R226
O-ring(C) 00.580.4731 SpeedmasterXL105 1pc,R275
O-ring(C) 00.580.6409 SpeedmasterXL105 1pc,R30.23
A
BC
20
2. Presses/Mechanical Parts Gaskets and O-rings
Gaskets and O-rings*Designation Article no. Press model Description/size (mm)
Setofgaskets(A) C4.043.252 SpeedmasterCD74,CD102,SM102,XL105 1packwith50pcs
Setofgaskets(A) C6.043.252 SpeedmasterCD74,CD102,SM52,SM102,XL105 1packwith50pcs,forUV
Shimring(B) 00.580.5071 QuickmasterDI,PrintmasterQM46 1pc,6122
Shimring(B) 00.510.0437 PrintmasterPM74,PM52,SpeedmasterSM74 1pc,12180.3
Shimring(B) 00.510.0419 SpeedmasterSM74,XL105 1pc,12180.1
Shimring(B) 00.510.0436 SpeedmasterSM74,XL105 1pc,12180.5
Shimring(B) 00.520.1698 SpeedmasterXL105 1pc,8140.5
Circlip(C) 00.510.0590 SpeedmasterSM102 1pc,161,galvanized
Circlip(C) 00.510.0587 SpeedmasterSM102,CD102 1pc,121,galvanized
* In order to ensure good ink application, the blade and gasket should always be replaced at the same time. Blades to go with these sets of gaskets can be found on page 13.
A
B
C
21
Neues Bild mit Hidden Image?
2. Presses/Mechanical Parts Grippers
Grippers Designa-tion
Article no.
Press model Description
Gripper 36.011.027F SBD 1pc
Gripper 08.011.027F KOR 1pc
Gripper 03.014.051F SO 1pc
Gripper 03.011.027F SO 1pc
Gripper 03.020.035 SO 1pc
Gripper 43.014.004 MO 1pc
Gripper 43.020.035F MO,PrintmasterGTO 1pc
Gripper MV.021.879 PrintmasterGTO 1pc
Gripper 14.875.001F PrintmasterPM52,SpeedmasterSM52
1pc
Gripper G4.014.002 SpeedmasterSM52 1pc
Gripper 27.013.049F SO,SpeedmasterCD102
1pc
Gripper 49.011.027 SO,SpeedmasterCD102
1pc
Gripper
L4.014.003 SpeedmasterCD74,SM102,CD74,CD102,XL105
1pc
Gripper C3.011.727 SpeedmasterCD102
1pc
Gripper C3.011.627 SpeedmasterCD102
1pc
Gripper,below 52.580.338 MO,PrintmasterGTO 1pc
Gripper,below 52.580.363 MO,PrintmasterGTO 1pc
Gripper,below M2.583.398 SpeedmasterSM74 1pc
Gripper,below 91.580.338 SpeedmasterSM102,CD102
1pc
GripperPU 49.011.827F SO,SpeedmasterCD102
1pc
GripperPU M2.583.637 SpeedmasterSM52,SM74
1pc
Grippers Article no. Press model Description
G3.511.727 SpeedmasterSM52 1pc
M4.011.627 SpeedmasterSM74 1pc
M4.011.727 SpeedmasterSM74 1pc
M2.013.025 SpeedmasterSM74 1pc
M1.005.627 SpeedmasterSM74 1pc
M2.581.727 SpeedmasterSM74 1pc
C3.581.727N SpeedmasterCD102 1pc
91.581.727N SpeedmasterSM102 1pc
91.581.827N SpeedmasterSM102 1pc
F2.011.627 SpeedmasterXL105 1pc
F2.011.727 SpeedmasterXL105 1pc
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
GrippersAllHeidelberggrippershavebeenspeciallydevelopedforourpresses.Theyensurepreciseandregister-accuratesheettransport.Becausetheirqualityhasadirectinfluenceonregisteraccuracy,andthereforeontheprintresult,OriginalHeidelberggrippersareman-ufacturedinahigh-precisionproductionprocessandaretestedinlinewithstrictqualitycriteria.Unlike
conventionalgrippers,OriginalHeidelberggrippersaregivenaspecialplasticcoatingthatincreasestheirretentionforce.Toensurethebestpossiblequality,werecommendalwayshavinggrippersreplacedbyhighlytrainedHeidelbergSystemserviceengineers.
22
2. Presses/Mechanical Parts Grippers
Gripper, upper position Article no. 79.580.637
Press model MO,PrintmasterGTO
Description/size 1pc
Backing plate Article no. 04.020.045
Press model PrintmasterGTO
Description/size 1pc
Gripper Article no. 63.014.024
Press model MO
Description/size 1pc
Gripper Article no. 42.011.027
Press model PrintmasterGTO
Description/size 1pc
Steel gripper Article no. 69.011.727F
Press model PrintmasterGTO
Description/size 1pc
Gripper Article no. 93.014.307
Press model SpeedmasterSM102,CD102
Description/size 1pc
Gripper Article no. A1.007.178
Press model PrintmasterQM46
Description/size 1pc
Gripper, upper position Article no. 52.580.337
Press model PrintmasterGTO
Description/size 1pc
Gripper, upper position Article no. 91.580.637
Press model SpeedmasterSM102,CD102
Description/size 1pc
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
In order to ensure register-accurate sheet transport, the grippers and gripper pads should always be replaced at the same time. Gripper pads to go with these grippers can be found on pages 24 and 25.
2323
2. Presses/Mechanical Parts Gripper bars and gripper pad rails
Gripper bars and gripper pad railsGripperbarsandgripperpadrailsareusedtoholdthegrippers.Wehavedesignedthemtoensureregister-accuratesheettransport,evenatthehighestpressspeeds.AllOriginalHeidelberggripperbarsandpadrailsareregularlyrevisedtoincorporatethelatestknow-howsothattheyworkwithmaximumefficiency
onalong-termbasis.OnlyHeidelberghastheyearsofexperienceandknow-howrequiredtodeterminewhichtechnologiesandmaterialsarebestsuitedtoourhigh-precisioncomponents.WithOriginalHeidelberggripperbarsandpadrails,youcanbesureofhigh-qualityprintresults.
Gripper bar Article no. Press model Description
MV.032.161 PrintmasterGTO 1pc
Gripper bar Article no. Press model Description
MV.027.278 PrintmasterQM46 1pc
Gripper pad rail Article no. Press model Description
82.005.011 SpeedmasterSM102 1pc
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
24
2. Presses/Mechanical Parts Gripper pads
Gripper padsGripperpadsformthecounterparttothegripper.Thehigh-precisiongrippermovementtheyensurealsodelivershighlyaccuratepapertransport.AllOriginalHeidelberggripperpadsaremadefromaluminum,
whichmeanstheyareextremelylight.Inadditiontothis,specialcoatingsresultinhighdensityandasuperiorsurfacefinish.Thesecoatingsalsoprotectthepadsagainstweartoensureexcellentdurability.
Gripper plate Article no. A4.011.035
Press model QuickmasterDI,PrintmasterQM46
Description 1pc
Gripper pad Article no. 93.525.310
Press model SpeedmasterSM102,CD102
Description 1pc
Gripper pad Article no. 58.711.101
Press model SO,SpeedmasterSM102,CD102
Description 1pc
Gripper pad Article no. 83.525.310
Press model SpeedmasterCD102,SM102
Description 1pc
Gripper pad Article no. 91.581.620
Press model SpeedmasterSM102
Description 1pc
Gripper pad Article no. C3.581.920
Press model SpeedmasterCD102
Description 1pc
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
In order to ensure register-accurate sheet transport, the grippers and gripper pads should always be replaced at the same time. Grippers to go with these gripper pads can be found on pages 21 and 22.
Gripper pad Article no. Press model Description
C3.011.920 SpeedmasterSM102,CD102
1pc,crossedgrooves
C3.011.820 SpeedmasterSM102,CD102
1pc,standardgrooves
25
2. Presses/Mechanical Parts Gripper pads
Gripper pad Article no. Press model Description
53.005.208 MO 1pc
Gripper pad Article no. Press model Description
A4.014.022 QuickmasterDI 1pc
Gripper pad Article no. Press model Description
C4.313.107 SpeedmasterCD102 1pc
Gripper pad Article no. Press model Description
G2.014.018S SpeedmasterSM52 1pc
Gripper pad Article no. Press model Description
09.014.036 SO 1pc
Gripper pad Article no. Press model Description
MV.102.008 PrintmasterGTO 1pc
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
26
2. Presses/Mechanical Parts Hickey removers
Hickey removersEfficienthickeyremoversareaprerequisiteforhigh-qualityprintproductsandshortcleaningtimes.Hickeyremoversarelocatedontopoftheinkfoun-taindividers,inthedeliveryorintheblanketwashupdevice.Theyareresponsibleforensuringthatnoex-cessinkgetsintotheprintingsystem.AllHeidelberghickeyremoversarespeciallydevelopedbyusand
manufacturedinclosecooperationwithoursuppliers.Theyaremadefromhigh-gradematerialssuchascor-rosion-resistantsteelsorchemicallyresistantrubbermaterials,givingthemexcellentprotectionagainstex-ternalinfluencesfrominksandliquids.Thisensuresminimalwearandalongservicelifeinourpresses.
Hickey removerArticle no. 91.008.033
Press model PrintmasterPM52,SpeedmasterSM52,CD74,SM102
Description 1pc,oninkfountaindivider
Hickey removerArticle no. M2.015.837
Press model PrintmasterPM74,SpeedmasterSM74
Description 1pc,indelivery
Hickey removerArticle no. S8.205.053
Press model SpeedmasterSM102,CD102
Description 1pc,onrubberwashupblade
Hickey removerArticle no. A1.203.006
Press model QuickmasterDI,PrintmasterQM46
Description 1pc,onrubberwashupblade
Hickey removerArticle no. G2.207.011N
Press model SpeedmasterSM52
Description 1pc,removingdebrisfromprintingplate
Hickey removerArticle no. 93.205.504
Press model SpeedmasterSM102
Description 1pc,removingdebrisfromprintingplate
27
Compressed-air hoseArticle no. 00.471.0141
Press model QuickmasterDI,PrintmasterQM46,SpeedmasterSM74,CD74,SM102,CD102
Description/size Soldinmeters,4.10.9mm
Compressed-air hoseArticle no. 00.471.0082
Press model SO,SpeedmasterSM102,CD102
Description/size Soldinmeters,6.11mm
Compressed-air hoseArticle no. 00.471.0149
Press model QuickmasterDI,PrintmasterQM46,SpeedmasterSM74,CD74,SM102,CD102
Description/size Soldinmeters,129mm
Hose couplingArticle no. 00.580.4624
Press model SpeedmasterSM102,CD102
Description/size 1pc,doubleconnectionfor129mmhose
Hose couplingArticle no. 00.580.4452
Press model SpeedmasterSM102,CD102
Description/size 1pc,doubleconnectionfor42mmhose
Hose couplingArticle no. 00.580.3661
Press model QuickmasterDI,PrintmasterQM46
Description/size 1pc,doubleconnectionfor64mmhose
2. Presses/Mechanical Parts Hoses and accessories
Hoses and accessoriesOneexampleofthewayhosesareusedinpressesistointroduceair.Compressedairregulatesthepneumaticpresscontrolsystem.Spiralhosesensuretheairsupplyinthefeeder.Inadditiontobeingabletowithstandhighpressures,thesehosesmustalsodemonstrateexcellentresistancetocleaningagents,inksandoils.Thehosesweusearespeciallygeared
totheperformancerequirementsofHeidelbergpresses.Theyaremadefrompolyesterpolyurethane,amaterialthatisextremelydurableandpressure-resistantintherelevanttemperaturerangeandonlybecomesbrittleveryslowly.OriginalHeidelberghosesaremanufacturedbyselectedsuppliersusingup-to-datedesignplanstotakeonboardthelatestdevelopments.
Spiral hoseArticle no. 00.471.0144
Press model SpeedmasterSM74,SM102,CD102,XL105
Description/size Soldinmeters,193.2mm
28
2. Presses/Mechanical Parts Ink fountain accessories
Ink fountain dividersInkfountaindividerscreateanink-tightsealbetweentheinkfountainandtheinkfountainrollerwheretheyareindirectcontactwiththeink.Asaresult,theymustbeeasytoremoveandcleanwhenchang-inginksandberesistanttobothchemicalsandinks.OriginalHeidelberginkfountaindividersaremadefromselectedhigh-gradematerials.Theydemonstrateexcellentdurabilityandminimalwear,evenathightemperaturesandspeeds.
Ink fountain bladesOriginalHeidelberginkfountainbladesaremadefromhigh-gradespringsteel.ThisensuresoptimumbendingexactlyasspecifiedbyHeidelbergforidealpresscom-patibility.Heidelberginkfountainbladesdemonstrateexcellentdurabilitythatcompetitorsproductsareun-abletomatch.
Ink fountain dividers
Designation Article no.
Press model Description
Inkfountaindivider
63.008.113 MO 1pc
Inkfountaindivider
A4.008.323 QuickmasterDI 1pc,driveside
Inkfountaindivider
A4.008.324 QuickmasterDI 1pc,operatorsside
Inkfountaindivider
A1.008.104 PrintmasterQM46
1pc
Inkfountaindivider
G2.008.112 PrintmasterPM52,SpeedmasterSM52
1pc,driveside
Inkfountaindivider
G2.008.113 PrintmasterPM52,SpeedmasterSM52
1pc,operatorsside
Inkfountaindivider
71.008.150 SpeedmasterCD102
1pc,operatorsside
Inkfountaindivider
71.008.151 SpeedmasterSM102,CD102
1pc,driveside
Inkfountaindivider
M2.008.113 SpeedmasterSM74,CD102
1pc,driveside
Inkfountaindivider
M2.008.114 SpeedmasterSM74
1pc,operatorsside
Inkfountaindivider
L2.008.113 SpeedmasterCD74
1pc,driveside
Inkfountaindivider
L2.008.114 SpeedmasterCD74
1pc,operatorsside
Inkfountaindivider
MV.050.824 SpeedmasterXL105
2pcs,driveside,operatorsside
Inkfountaindivider
MV.030.614 QuickmasterDI 1pc,operatorsside
Inkfountaindivider
MV.030.615 QuickmasterDI 1pc,driveside
Inkfountaindivider
MV.037.346 PrintmasterGTO 2pcs,driveside/operatorsside
Ink fountain blades
Designation Article no. Press model Description
Inkfountainblades
38.008.017F KORD 1pc,forprintingunit
Inkfountaindivider
48.008.017F KORS 1pc,forprintingunit
Inkfountainblades
36.008.017F SD 1pc,forprintingunit
Inkfountainblades
73.008.117F SO 1pc,forprintingunit
Inkfountainblades
06.008.017F SOR 1pc,forprintingunit
Inkfountainblades
58.008.017F SORK 1pc,forprintingunit
Inkfountainblades
43.008.017F MO 1pc,forprintingunit
Inkfountainblades
69.008.017F PrintmasterGTO
1pc,forprintingunit
Inkfountainblades
42.008.017F PrintmasterGTO
1pc,forprintingunit
Inkfountainblades
41.008.017F
SpeedmasterSM102,CD102
1pc,forprintingunit
Inkfountainbladescpl
22.008.045F TO 1pc,forprintingunit
Inkfountainbladescpl
A1.008.102S PrintmasterQM46
1pc,forprintingunit
Inkfountainbladescpl
MV.027.244 PrintmasterQM46
1pc,forprintingunit
Inkfountainbladescpl
69.008.317S PrintmasterGTO
1pc,forprintingunit
Inkfountainbladescpl
M1.008.117F SpeedmasterSM74
1pc,forprintingunit
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
29
2. Presses/Mechanical Parts Ink fountain accessories
Ink fountain linerHeidelberginkfountainlinersareworkedwithveryhighregisteraccuracy.Thiskeepsthedistancebe-tweenlinerandrollerconstant,preventingachangeininkdensity.OriginalHeidelberginkfountainlinersdemonstrateexcellentdurabilityandareextremelyeasytohandle.Thisnotonlycutsmakereadytimesduringproductionbutalsoincreasestheproductiv-ityandefficiencyoftheprintingprocess.OriginalHeidelberginkfountainlinersdemonstratesuperbtensilestrength,tearresistance,dielectricstrength,stabilityandrigidityandaretailor-madetoourspecifications.ThismeansthatOriginalHeidelberginkfountainlinersarealwaysexactlytherightsize,fitperfectlyinourpressesandareeasytouseandfixinplaceformaximumreliabilityandcost-effectiveness.
Ink fountain linerArticle no. Press model Description
A4.008.335 QuickmasterDI 1pc
G2.008.944N SpeedmasterSM52 1pc
Insulating tapeInsulatingtapesareappliedbetweentheinkfountaindividersandastripattachedtotheactualinkfountain.AllOriginalHeidelberginsulatingtapesarespecificallygearedtotherequirementsoftherelevantpressmodel.Theyaremadefromwear-resistantplasticsandareeasytohandleandreplace,therebyensuringexcellentprintqualityonalong-termbasis.
Insulating tapeArticle no. Press model Description/size (mm)
91.008.044
SpeedmasterSM74,CD74,SM102,CD102,XL105
1pc,156150.85
63.008.144 PrintmasterGTO,SpeedmasterSM52
1pc,132150.85
Looking for a different insulating tape? We have other options available. Just give us a call.
30
2. Presses/Mechanical Parts Ink fountain accessories
Foils and filmsDesignation Article no. Press model Description/size (mm)
Setoffoils(A) 76.024.201F SD Packwith100pcs
Setoffoils(A) 63.024.301F MO Packwith100pcs
Setoffoils(A) 63.008.642F MO Packwith100pcs
Setoffoils(A) A4.024.210F QuickmasterDI Packwith100pcs
Setoffoils(A) G2.008.901F PrintmasterGTO,PM52,SpeedmasterSM52 Packwith100pcs
Setoffoils(A) G2.008.943N SpeedmasterSM52 Packwith100pcs
Setoffoils(A) L2.008.642F SpeedmasterCD74 Packwith10pcs
Setoffoils(A) M2.008.642 SpeedmasterSM74,CD74 Packwith100pcs
Setoffoils(A) 73.024.201F PrintmasterPM74,SpeedmasterSM74,CD74 Packwith100pcs
Setoffoils(A) 91.008.041F SpeedmasterSM102,CD102 Packwith10pcs
Setoffoils(A) 91.008.642F SpeedmasterSM102,CD102 Packwith100pcs
Setoffoils(A) 71.024.201F SpeedmasterCD102,XL105 Packwith100pcs
Setoffoils(A) F2.008.132F SpeedmasterCD102,XL105 Packwith100pcs
Protectivefilm(B) 00.472.0085 QuickmasterDI,PrintmasterQM46 1rollwith12pcs,70362-12
Protectivefilm(B) 00.472.0034 PrintmasterGTO 1rollwith12pcs,70551-12
Protectivefilm(B) 00.472.0007 SpeedmasterSM74 1rollwith12pcs,70777.5-12
Protectivefilm(B) 00.472.0006 SpeedmasterSM102 1rollwith12pcs,701,070-12
A
B
31
2. Presses/Mechanical Parts Sheet smoothers and separators
Sheet smoothers and separatorsSheetsmoothersarelocatedclosetothesuctionsysteminthefeederandcontroltheexactpositionofthepaperasitentersthepress.Theyshouldbereplacedonaregularbasis.OriginalHeidelbergsheet
smoothersandOriginalHeidelbergseparatorsaremadetoprecisetolerances.ThisensurestheyfitperfectlyinHeidelbergpressesandfullysatisfytherequirementsofthesensitivesuctionsystem.
Separator fingerArticle no. 66.028.810F
Press model SpeedmasterSM102,CD102,XL105
Description 1pc
Separator fingerArticle no. L4.028.164S
Press model PrintmasterPM74,SpeedmasterSM74,CD74
Description 1pc
Separator fingerArticle no. L4.028.165S
Press model PrintmasterPM74,SpeedmasterSM74,CD74
Description 1pc
Separator fingerArticle no. 36.017.084
Press model MO,KO,GTO
Description 1pc
Separator fingerArticle no. 42.017.083F
Press model PrintmasterGTO
Description 1pc
Sheet smootherArticle no. 79.022.024F
Press model PrintmasterGTO
Description 1pc
Sheet separating finger for cardboardArticle no. C4.028.110F
Press model SpeedmasterCD102
Description 1pc
Sheet separating finger for cardboardArticle no. 66.028.110F
Press model SpeedmasterSM102,CD102,XL105
Description 1pc
Sheet separating finger for cardboardArticle no. L4.028.167S
Press model PrintmasterPM74,SpeedmasterSM74,CD74
Description 1pc
32
2. Presses/Mechanical Parts Slitting and perforating discs
Slitting and perforating discsOriginalHeidelbergslittingandperforatingdiscsaremadefromhigh-gradesteels.Theyarefittedonashaftinthefinalprintingunitofthepresssothattheproductcanbeslitorperforatedimmediatelyafterprinting.Heidelbergslittingandperforatingdiscsarecheckedforahighload-bearingcapacityandlongservicelifeincontinuousfatiguetestsandensureprecisecutting,evenatthehighestspeeds.However,allthepartsusedmustberegularlyreplacedtomain-
tainaconsistentlyhighlevelofslittingandperfora-tion.Weofferdiscsfordifferentpapergradesandthicknessesandforvariousapplications.AllOriginalHeidelbergslittingandperforatingdiscsareregularlyimprovedbyoptimizingtheirfunctionsandupdatingthemtothestateoftheart.Byusingtheseparts,younotonlyavoidunscheduledmachinedowntimebutalsobenefitfromlongreplacementintervals.
Slitting and perforating discsDesignation Article no. Press model Description
Perforatingdisc(A) MV.025.059 MO,PrintmasterGTO,SpeedmasterSM52 1pc,20teeth
Perforatingdisc(A) MV.024.209 MO,PrintmasterGTO,SpeedmasterSM52,SM102 1pc,36teeth
Perforatingdisc(A) MV.024.212 MO,PrintmasterGTO,SpeedmasterSM52,SM102 1pc,47teeth
Perforatingdisc(A) 03.731.126F MO,PrintmasterGTO,SpeedmasterSM52,SM102 1pc,26teeth
Slittingdisc(B) MV.024.351 PrintmasterGTO,SpeedmasterSM52 1pc
Slittingdisc(B) MV.025.009 SpeedmasterSM102 1pc
Creasingwheel(C) MV.032.266 PrintmasterGTO,SpeedmasterSM52 1pc
Creasingwheel(C) A1.731.112 PrintmasterQM46 1pc,48teeth
Creasingwheel(C) A1.731.113 PrintmasterQM46 1pc
Creasingwheel(C) A1.731.114 PrintmasterQM46 1pc
A
B
C
33
2. Presses/Mechanical Parts Suction and feed board tapes
Suction and feed board tapesHeidelbergsuctiontapesareavailablefortheentirerangeofprintingstock.Whateverthewidthordimen-sionsrequiredandwhetherroughorsmoothsurfacesareinvolvedtheresanidealOriginalHeidelbergsuctiontapeforeveryprintingmaterial.Allthetapes
sharethesameconsistentlyhighsheetholdingforceandresultinminimalmarking.Mostofoursuctiontapesaremadebyselectedsuppliersfromthepoly-urethaneCelloflex.Thismeanstheyareveryflexibleanddemonstratelowwearproperties.
Feed board tapeArticle no. 86.020.029
Press model SO,SpeedmasterSM102,CD102
Description 1pc
Feed board tapeArticle no. 53.020.029
Press model MO
Description 1pc
Suction tapeArticle no. F4.020.292
Press model SpeedmasterCD102,SM102,XL105
Description 1pc
Suction tapeArticle no. L2.020.014
Press model SpeedmasterCD74
Description 1pc
Suction tapeArticle no. M2.020.017
Press model SpeedmasterSM74
Description 1pc
Suction tapeArticle no. G2.020.009
Press model SpeedmasterSM52
Description 1pc
Suction tapeArticle no. C3.015.453
Press model SpeedmasterCD102
Description 1pc
Suction tapeArticle no. C3.015.653
Press model SpeedmasterCD102
Description 1pc
In order to ensure the best possible grip and functioning, we recommend you use the correct adhesives for your suction tapes. These can be found on page 53.
Suction tapeArticle no. M2.015.357
Press model SpeedmasterSM74
Description 1pc
34
2. Presses/Mechanical Parts Suction tapes
Suction tapeArticle no. Press model Description
M2.015.896F01 SpeedmasterCD74,CD102,SM52,SM74,XL105
Yellow,5mmrib,20mmwide,3M2.015.895
M2.015.897F01 SpeedmasterCD74,CD102,SM52,SM74,XL105
Yellow,5mmrib,20mmwide,5M2.015.895
Suction tapeArticle no. Press model Description
M2.015.840F
SpeedmasterCD74,CD102,SM52,SM74,XL105
Yellow,9mmrib,20mmwide,3M2.015.870
M2.015.841F
SpeedmasterCD74,CD102,SM52,SM74,XL105
Yellow,9mmrib,20mmwide,5M2.015.870
MV.053.342
SpeedmasterCD74,CD102,SM52,SM74,XL105
Yellow,9mmrib,20mmwide,25M2.015.870
Suction tapeArticle no. Press model Description
M2.015.843F
SpeedmasterCD74,CD102,SM52,SM74,XL105
Gray,9mmrib,20mmwide,3M2.015.871
M2.015.844F
SpeedmasterCD74,CD102,SM52,SM74,XL105
Gray,9mmrib,20mmwide,5M2.015.871
M2.015.845F
SpeedmasterCD74,CD102,SM52,SM74,XL105
Gray,9mmrib,20mmwide,25M2.015.871
Suction tapeArticle no. Press model Description
M2.015.872 01 SpeedmasterCD74,CD102,SM52,SM74,XL105
Gray,1.5mmrib,20mmwide
M2.015.899F01
SpeedmasterCD74,CD102,SM52,SM74,XL105
Gray,1.5mmrib,20mmwide,3M2.015.872
Suction tapeArticle no. Press model Description
M2.015.878 SpeedmasterCD74,CD102,XL105
Yellow,norib,20mmwide
M2.015.846F SpeedmasterCD74,CD102,XL105
Yellow,norib,20mmwide,3M2.015.878
M2.015.847F SpeedmasterCD74,CD102,XL105
Yellow,norib,20mmwide,5M2.015.878
MV.053.344 SpeedmasterCD74,CD102,XL105
Yellow,norib,20mmwide,25M2.015.878
Suction tapeArticle no. Press model Description
M2.015.880 SpeedmasterCD102,XL105
Green,norib,20mmwide
M2.015.848F SpeedmasterCD102,XL105
Green,norib,20mmwide,5M2.015.880
MV.053.343 SpeedmasterCD102,XL105
Green,norib,20mmwide,25M2.015.880
35
Looking for different tapes? We have other options available. Just give us a call.
2. Presses/Mechanical Parts Suction tapes
Suction tapeArticle no. Press model Description
M2.015.881F SpeedmasterCD74,CD102,XL105
Gray,norib,20mmwide,3F4.514.578
M2.015.882F SpeedmasterCD74,CD102,XL105
Gray,norib,20mmwide,5F4.514.578
M2.015.883F SpeedmasterCD74,CD102,XL105
Gray,norib,20mmwide,25F4.514.578
Suction tapeArticle no. Press model Description
M2.015.885F SpeedmasterSM102-Plus
Yellow,9mmrib,17.5mmwide,5F7.514.513
Suction tapeArticle no. Press model Description
M2.015.894F SpeedmasterSM102-Plus
Gray,9mmrib,7.5mmwide,5F7.514.532
Suction tapeArticle no. Press model Description
M2.015.888F SpeedmasterSM102-Plus
Yellow,norib,17.5mmwide,5F7.514.533
Suction tapeArticle no. Press model Description
M2.015.898F SpeedmasterCD74,SM52
Gray,5mmrib,20mmwide,3M2015898
36
2. Presses/Mechanical Parts Suckers
SuckersOriginalHeidelbergsuckersareparticularlyresistanttowear.Theyaremadefromspecificplasticswithspe-ciallyselectedmaterialproperties.Continuousdevel-opmentworkontheseplasticsisbeingcarriedoutbyourpartnersandsuppliersintheplasticsindustryandtheyareadaptedbasedonthelatestresearchfindings.OriginalHeidelbergsuckershaveexactlywhatittakes
tomeetthedemandsweplaceonourpresses.Onlytheyaremadefromtheprecisecombinationofmateri-alsrequiredtoreliablyachievethenecessarysuctionforceandthecorrectsheetsuctionaction.RelyonourexperienceandHeidelbergqualityconfirmedbyloadandfatiguetests.
SuckersDesignation Article no. Press model Description/size (mm)
Tissuepapersucker(A) 89.028.402 PrintmasterGTO 1pc
Tissuepapersucker(A) G2.028.405 SpeedmasterSM52,SM102,CD102,XL105 1pc
Tissuepapersucker(A) 66.028.405 SpeedmasterSM102,CD74,CD102 1pc
Suckerdisc(B) 66.028.406 SpeedmasterCD74,SM102,CD102,XL105 1pc
Suckerdisc(B) 89.028.401 PrintmasterGTO 1pc,24100.6
Suckerdisc(B) G2.028.120 SpeedmasterSM52,XL105 1pc
Suckerdisc(B) 66.028.401 SpeedmasterCD74,SM102,CD102 1pc,30130.8
Suckerdisc(B) 66.028.402 SpeedmasterCD74,SM102,CD102 1pc,38130.8
Suckerdisc(B) 66.028.403 SpeedmasterCD74,SM102,CD102 1pc,30131
Suckerdisc(B) 66.028.404 SpeedmasterCD74,SM102,CD102 1pc,38131
Looking for a different sucker? We have other options available. Just give us a call.
A
B
37
2. Presses/Mechanical Parts Suckers
Molded rubber suckerArticle no. A1.016.327
Press model QuickmasterDI,PrintmasterQM46
Description 1pc
Molded rubber suckerArticle no. 04.016.071
Press model KS
Description 1pc
Molded rubber suckerArticle no. 42.016.072
Press model PrintmasterGTO
Description 1pc
Molded rubber suckerArticle no. F3.582.263
Press model SpeedmasterCD74,XL105
Description 1pc
Twin suckerArticle no. 41.028.409
Press model SpeedmasterCD74,SM102
Description 1pc
SuckerArticle no. 42.016.073
Press model PrintmasterGTO
Description 1pc
Rubber sucker discArticle no. 22.016.008
Press model TO
Description 1pc
Rubber sucker discArticle no. 22.024.005F
Press model TO
Description 1pc
Sucker discArticle no. 03.016.030
Press model S,SO,KORD
Description 1pc
38
2. Presses/Mechanical Parts Filters
FiltersFiltersareusedanywhereinourpresseswhereun-wantedsuspendedmatterandimpuritiesneedtoberemovedfromairorfluids.OriginalHeidelbergfiltersarespecificallydesignedwiththesetasksinmind.Theymeetallthedemandsthatweplaceonthequal-ityofourpresses,suchasavailability,lowoperatingcostsandlongerintervalsbetweenservicing.
FiltersDesignation Article no. Press model Description/size (mm)
Filteringmat(A) 92.196.1811 CombiStar,HydroStar 10pcs,250470
Filteringmat,small(A)
63.196.1811 HydroStarorintermediatetank 10pcs,250300
Filteringmat,large(A)
SA.196.1746 CombiStar,HydroStar 10pcs,250670
Exhaustairfilteringmat(A)
C7.170.0567 DryStar 1pc
Filteringmat(A) C7.178.1836 HydroStarRCWL 1pc
Filteringmat(A) C5.178.1836 HydroStarRCWL 1pc
Filteringmat(A) L6.170.1362 DryStar,SpeedmasterCD74 1pc
Filteringmat(A) 98.178.1678 HydroStarRCWL851 1pc,465152
Suctionfilter(B) M2.179.1981 SpeedmasterSM74 1pc,17014047
Suctionfilter(B) 63.102.1961 MO,PrintmasterPM74,SpeedmasterSM52,SM74,SM102,CD102 1pc,forpneumaticcompressor
Filtercartridge(C) 89.102.1961 PrintmasterGTO,PM74,SpeedmasterSM74,SM102,CD102 1pc,forpneumaticcompressor
Filtercartridge(C) 00.780.0092 SpeedmasterSM74 1pc,forsuction/blastaircompressor
Filtercartridge(C) 00.780.1450 SpeedmasterSM74 1pc,forsuction/blastaircompressor
Filtercartridge(C) 89.102.2362 PrintmasterGTO,PM74,SpeedmasterSM52,SM74 1pc,forpneumaticcompressor
Filtercartridge(C) 00.780.3702 SpeedmasterSM74,CD74,SM102,CD102 1pc,forcompressorforpowderspraydevice
Filtercartridge(C) 47.018.106 SD,SO,SOR,SORK,SORZ,MO,SK,SpeedmasterSM102,CD102 1pc,forairsupply
Filtercartridge(C) G2.102.1961 PrintmasterQM46,SpeedmasterSM52 1pc
Filtercartridge(C) G2.102.1971 SpeedmasterSM52 1pc,forKLT15pressure/vacuumpump
Filtercartridge(C) G2.102.1981 PrintmasterQM46,SpeedmasterSM52 1pc,forKLT15pressure/vacuumpump
Filtercartridge(C) G2.102.2121 SpeedmasterSM52 1pc,forKLT25pressure/vacuumpump
Filtercartridge(C) G2.102.2131 SpeedmasterSM52 1pc,forKLT25pressure/vacuumpump
Filtercartridge(C) M2.148.2031 CoatingsupplyunitLVG 1pc
Filtercartridge(D) 91.378.014 PrintmasterPM52,PM74SpeedmasterSM52,SM74,SM102,CD102
1pc,fordampeningsolutionunit
Filteringbag(E) 69.196.1558 PrintmasterGTO,SpeedmasterSM52 1pc,fordampeningsolutionunit
Filteringbag(F) G2.196.1746 PrintmasterGTO,PM74,SpeedmasterSM52 1pc,fordampeningsolutionunit
A
B
C
E
D
39
2. Presses/Mechanical Parts Filters
FiltersDesignation Article no. Press model Description
Airfilter(A) C2.102.1911 SpeedmasterSM74,CD74,SM102,CD102,XL105 1pc,forairsupply
Filter(A) 00.580.5832 SpeedmasterSM74,SM102,CD102,XL105 1pc,forairsupply
Filter(A) F2.179.1821 SpeedmasterSM102,CD102,XL105 1pc,forairsupply
Wetairfilter(B) 00.580.0741 SO,MO,PrintmasterGTO,SpeedmasterSM74 1pc,forairsupply
Wetairfilter(B) 00.580.1160 SO,PrintmasterPM74,SpeedmasterSM74,SM102,CD102,XL105
1pc,forairsupply
Wetairfilter(B) 00.580.4295 SpeedmasterSM74 1pc,forairsupply
Wetairfilter(B) 00.580.1166 SO,SpeedmasterSM74,SM102,CD74,CD102,XL105 1pc,forairsupply
Filter(C) 00.780.1567 MO,SpeedmasterSM102,CD102,XL105 1pc
Filter(C) 63.196.1911 MO,SpeedmasterSM52 1pc,forcoolingdevice
Filter(C) 69.196.1631 PrintmasterGTO,SpeedmasterSM52 1pc,forcoolingdevice
Filter(C) M2.102.2051 SpeedmasterSM74 1pc,forpneumaticcompressor
Filter(C) 00.580.4992 MO,SpeedmasterSM52,SM74,CD74 1pc
Filter(C) SA.178.1836 SpeedmasterSM102,CD102 1pc
Filterelement(C) G2.102.1972 PrintmasterPM74,SpeedmasterSM52 1pc,fordiaphragm-typedryer
Filterelement(C) 63.102.2061 SpeedmasterSM52,SM74 1pc,forpneumaticcompressor
Filter(D) 00.780.0094 PrintmasterGTO,SpeedmasterSM74,SM102,CD74,CD102,XL105
1pc,forvacuumpump
Filter(D) 00.780.0093 SpeedmasterSM74,CD102 1pc,forvacuumpump
Filter(D) 00.580.6146 SpeedmasterCD102,SM102,XL105 1pc
Airfilter(D) 71.102.1911 SpeedmasterSM74,CD74,SM102,CD102,XL105 1pc,forpneumaticcompressor
Airfilter(D) 00.580.5379 SpeedmasterCD74,SM102,CD102,XL105 1pc,forairblastunit
A
B
CD
Did you know that only materials and parts that have passed the toughest Heidelberg load and fatigue tests can use the Original Heidelberg name?
TaketherecentcautionarytalefromaprintshopwhereascrewthatwasnotfromtheHeidelbergrangefailedtocopewiththemechanicalstressesgeneratedbythepress.TheresultwasEUR300,000ofdamage.OnlyOriginalHeidelbergServicePartsensuretopqualityandfault-freeoperationbecauseonlytheyaretestedinaccordancewiththetoughestcriteriaandmeritthenameOriginalHeidelberg.
Electrical and Electronic Parts
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2. Presses/Electrical and Electronic Parts
Electrical and Electronic PartsFor top results Our electrical and electronic com-ponentsmaylookjustlikestandardserviceparts at first glance. Take a closer look, though, and you
will soon spot the difference. Virtually all our Original
HeidelbergServicePartsaremanufacturedfromspe cially selected materials in line with specific re-
quire ments and are only available in this form from
Heidelberg. Our sophisticated quality assurance sys tem
ensures excellent functionality and stability even
under continuous operation.
Electrical and electronic parts Carbonbrushes Lamps Switches,sensorsandbuttons Fuses Rotorvanes Infraredradiators
43
2. Presses/Electrical and Electronic Parts Carbon brushes
Carbon brushesCarbonbrushesareparticularlyimportantforpowertransmissioninthemotor.Iftheyareworkingproperly,thisensuressmoothpressoperationonalong-termbasis.Forexample,OriginalHeidelbergcarbonbrushesaredesignedsoasnottocreateanycoarsedustand
onlyatinyamountoffinedust,significantlyreducingthemaintenancefrequencyrequired.Theyarealsohighlyresistanttowearandoperateeffectivelyforlongperiods,makingthemidealforyourHeidelbergpress.
Designation Article no.
Commutatorcarbon(D) 00.780.3928
Commutatorcarbon(D) 00.780.2128
Commutatorcarbon(D) 00.780.1934
Commutatorcarbon(D) 00.780.2291
Commutatorcarbon(D) 22.101.1331
Commutatorcarbon(D) 00.780.2372
Commutatorcarbon(D) 00.780.3986
Commutatorcarbon(D) 00.780.1171
Commutatorcarbon(D) 00.780.0414
Commutatorcarbon(D) 00.780.0408
Commutatorcarbon(D) 00.780.2292
Commutatorcarbon(D) 00.780.1245
AB
C D
Have you been unable to find the carbon brushes you need? We have other options available. Just give us a call.
Carbon brushesDesignation Article no.
Slipringbrush(A) 00.780.3438
Slipringbrush(A) 00.780.3349
Slipringbrush(B) 00.780.0419
Slipringbrush(B) 00.780.0115
Slipringbrush(B) 00.780.0409
Slipringbrush(B) 00.780.3684
Slipringbrush(B) 00.780.0417
Carbonbrush(C) 71.101.3013
Carbonbrush(C) 87.101.2012
Carbonbrush(C) 61.101.2012
Carbonbrush(C) C8.101.2012
Carbonbrush(C) 91.101.2013
Carbonbrush(C) 92.101.2014
44
2. Presses/Electrical and Electronic Parts Lamps/switches, sensors and buttons
LampsAkeyqualityfeatureofahigh-gradelampisacon-stantradiationintensityoveritsentireservicelife.Onlythencanprocessesbeperformedreliably.AlltheOriginalHeidelberglampsweusearespecially
manufacturedforHeidelbergandtheirilluminatingperformanceisgearedtotherequirementsofourpresses.Infraredlamps,forexample,areresponsibleforreliablydryinginksandcoatings.
LampsArticle no. Press model Description
00.780.1786 SO,PrintmasterGTO52,SpeedmasterSM102,CD102
1pc,24V/1,2W
71.186.3661 SpeedmasterSM52,SM74,SM102,CD102
1pc,100mA
81.186.3735 SpeedmasterSM102 1pc,12V/0.7W
91.150.1321
PrintmasterGTO,SpeedmasterSM52,SM74,SM102,CD102
1pc,24V(28V)/0.6W
Switches, sensors and buttonsSwitches,sensorsandbuttonsensurelong-termreli-ablepressoperation,therebymakingasignificantcontributiontoafault-freeproductionprocess.Allswitches,sensorsandbuttonsusedinHeidelbergma-chineryhavespeciallydevelopedpropertiesandareselectedtoensureoptimumpressoperation.
Theyaremadefromfatigue-testedmaterialsthatofferoutstandingdurability.YoucanalwaysrelyonOriginalHeidelbergqualitytokeepyourproductionsystemrunningsmoothly.
Looking for an article number? Simply check your manual or give us a call.
MicroswitchesDesignation Article no. Press model Description
Microswitch 00.780.0191 SO,PrintmasterGTO,SpeedmasterSM102,CD102 1pc
Guardhoodformicroswitch 00.780.0192 SO,SpeedmasterSM102,CD102 1pc
Fluorescent lampsArticle no. Press model Description
43.117.134 MO 1pc,13W
C4.117.1321 SpeedmasterCD102 1pc,36W/5,400K
45
2. Presses/Electrical and Electronic Parts Switches, sensors and buttons
Level detector for overflow protectionArticle no. Press model Description
91.196.1676 SpeedmasterSM102 1pc
C2.196.1676 SpeedmasterSM102 1pc,length1,500mm
Limit switch Article no. Press model Description
00.780.3413
PrintmasterGTO,SpeedmasterSM52,SM74,CD102
1pc
Palm button Article no. Press model Description
MV.051.081
PrintmasterGTO,SpeedmasterSM74,SM102,CD102
1pc
Illuminated pushbuttonArticle no. Press model Description
81.186.3845 SpeedmasterSM102 1pc
Drive diaphragmArticle no. Press model Description
M2.148.1041 Press-independent 1pc,forLVG160/180coatingsupplyunit
M5.148.1041 Press-independent 1pc,forLVG360coatingsupplyunit
F2.148.1041 Press-independent 1pc,forLVG550coatingsupplyunit
Diaphragm break sensorArticle no. Press model Description
M5.148.2052
Press-independent
1pc,forLVG160toLVG550coatingsupplyunits
Looking for different buttons and switches? We have other options available. Just give us a call.
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
46
2. Presses/Electrical and Electronic Parts Fuses
FusesChoosingtherightfusesisveryimportanttogetthebestoutofyourpresses.Manyfaultsoccurasaresultofincorrectfuseselection.OthermodelsavailableonthemarketoftendifferonlyslightlyfromOriginalHeidelbergfuses,buttheconsequencesofusingthewrongfusecanbeveryseriousif,forexample,an
entirecontrolunitfusesbecausefuseprotectionisin-sufficient.ThatswhyallOriginalHeidelbergfusesarepreciselymatchedtotherequirementsoftherelevantpress.Thisensurestopqualityandlong-termfault-freeoperation.
FusesDesignation Article no. Press model Amperage Voltage Quantity
Fuse,electr.(A) 00.781.7455 PrintmasterPM52,SpeedmasterSM74 10A 125V 1pc(quick-acting)
Fuse,electr.(A) 00.780.2335 SO 10A 500V 1pc(quick-acting)
Fuse,electr.(A) 00.781.7456 PrintmasterPM74 15A 125V 1pc(quick-acting)
Cartridgefuselink(B) 00.780.1413 SpeedmasterSM74,SM102,CD102 1.6A 500V 1pc(time-lag)
Cartridgefuselink(B) 00.781.1506 SpeedmasterSM74,SM102,CD102 6.3A 500V 1pc(time-lag)
Cartridgefuselink(B) 00.781.3030 SpeedmasterCD102 12A 250V 1pc(mediumtime-lag)
Cartridgefuselink(B) 00.781.1754 SpeedmasterSM102,CD102 16A 250V 1pc(time-lag)
Fusecartridge(C) 00.780.0056 SO 35A 1pc(time-lag)
Fusecartridge(C) 00.780.0609 PrintmasterGTO 10A 1pc(time-lag)
Fusecartridge(C) 00.780.1881 PrintmasterGTO 4A 1pc(time-lag)
Fusecartridge(C) 00.780.0057 SO 6A 1pc(time-lag)
A B C
Did you know that over 95 % of all Original Heidelberg Service Parts are delivered within 24 hours?
HeidelbergSystemserviceboastsanultramodernlog-isticsnetwork.AtitsheartistheWorldLogisticsCenterinWiesloch,whichstocksover130,000serviceparts.NorthandCentralAmericaaresupplieddirectlybytheAmericanLogisticsCenterinIndianapolis,whileAsiaspartscomefromtheJapaneseLogisticsCenterinTokyoandtheHongKongLogisticsCenter.Everyday,1,600customersaroundtheworldreceiveOrigi-nalHeidelbergServicePartswithin24hours.
48
2. Presses/Electrical and Electronic Parts Rotor vanes
Rotor vanesThemainuseofrotorvanesinourpressesisincom-pressorstotransportair.Inthisway,theygenerateblastairforpowderspraying,forexample.WeplacethetoughestdemandsonthematerialsusedforourOriginalHeidelbergrotorvanesandrequireour
selectedsupplierstodothesame.Asaresult,ourro-torvaneshaveextremelylongserviceliveswithmini-malwear,resultinginreliable,fault-freecontinuouscompressoroperation.
Rotor vanes Designation Article no. Press model Description/size (mm)
Guideringlamella(A) 00.780.0801 SO,MO,Speedmaster 1pc,forDLCF60,80and130compressors
Rotorvane(A) 00.780.2797 SpeedmasterSM74,CD74,SM102,XL105 1pc,forCLFG41Vvacuumpump
Rotorvane(A) 00.780.1504 Speedmaster 1pc,forDLCF130DVVLcompressor(9pcsarerequired)
Rotorvane(A) 51.102.1451 SO,MO 1pc,80171
Lamella(A) 00.780.2702 SpeedmasterSM74 1pc,95596,forDV-DWcompressor
Setofrotorvanes(B) M2.102.2021 SpeedmasterSM74 1setwith6pcs,525130,forKTA80/2compressor
Setofrotorvanes(B) 61.164.1737 SpeedmasterSM102 1setwith7pcs
Setofrotorvanes(B) S9.164.1453 SpeedmasterSM102 1setwith7pcs
Setofrotorvanes(B) L4.164.1563 SpeedmasterCD74 1setwith6pcs
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
A B
49
2. Presses/Electrical and Electronic Parts Infrared radiators
RadiatorArticle no. M6.170.0301
Press model SpeedmasterSM74,CD74
Description 1pc,dryertube,servicelife3,0005,000hours
RadiatorArticle no. C7.170.0301
Press model SpeedmasterSM102,CD102
Description 1pc,dryertube,servicelife3,0005,000hours
RadiatorArticle no. F7.170.0771
Press model SpeedmasterXL105
Description 1pc,dryertube,servicelife3,0005,000hours
RadiatorArticle no. G4.170.0101
Press model SpeedmasterSM52
Description 1pc,dryertube,servicelife3,0005,000hours
Infrared radiatorsInfraredradiatorsareusedintheDryStarunitsoftheHeidelbergSpeedmasterSM52,SM/CD74,SM/CD102andXL105presses.Toensureconsistentquality,werecommendthatIRradiatorsarereplacedafterevery5,000operatinghours.Inksneedaspecialwavelengthinordertopenetrateintothepaperbeforetheyhardenasaresultofoxidationwiththeair.Thespecialma-nufacturingtechniquesusedtoproduceHeidelbergIRradiatorsmakesurethisprocesstakesplaceasitshould.Agoldalloyintheradiatorsalsoensuresthatinfraredlightisprojectedonlywhereitisrequired
ontothepaper.Asaresult,thetemperatureinyourpressdoesnotrisetodangerouslevels.
HeidelbergIRradiatorsexhibitoutstandingqualitystandardsthatpreventbreakagecausedbyvibrationinthepress,shortcircuitscausedbyspark-overandtheformationofdepositsontheglass(typicalblackening).Asaresult,theseradiatorshavealongerservicelife.OriginalHeidelbergservicepartsensureoptimumandefficientproductionatalltimes.
Did you know that there is always a Heidelberg service technician in your area?
Wearealwaystherewhenyouneedus!Withmorethan4,500well-trainedspecialistsworldwide,HeidelbergSystemserviceistheindustryslargestnetwork.WearecommittedtoHeidelbergqualitystandardsandtoprovidingafullyintegratedandcomprehensivelevelofservice.Inadditiontorepairs,ourportfolioincludesadviceandimprovementstoproduction.Whynotmakeuseoftheexpertisethathasgrownoutofcutting-edgetools,optimizedstructuresandanongoingexchangeofinformation!
Lubricants and Adhesives
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2. Presses/Lubricants and Adhesives
Duetoshippingrestrictions,somelubricantsmayrequiregroundshipment.Pleaseallowextratimefordelivery.
Lubricants and AdhesivesContinuous use with minimal maintenance
Ratherlikecarengines,bothregularlubricationandthe correct lubricant are required to get the best out
of our presses. Heidelberg, together with selected stra-
tegic partners, offers special premium products that
have been developed specifically to meet the demands
of our presses. These lubricants, like our special ad-
hesives, are extremely resistant to aging and demon-
strate excellent temperature resistance, making them
ideal for long-term continuous use in all manner of
operating environments.
But, however good a lubricant is, its quality can
deteriorate when in continuous daily use. Conse-
quently, perfect lubrication can only be ensured on a
long-term basis by changing the lubricant as often as
necessary. To make things easier, a number of Origi-
nal Heidelberg lubricants come with a sticker indicat-
ing when they need to be changed.
53
2. Presses/Lubricants and Adhesives
Lubrication cartridge*Article no. Description
00.580.1432 Contents120cm3,Perma6
Antiseize agent*Article no. Description
00.580.5697 Contents400ml,RENAX,e.g.manuallubricationofsuckerbaronstoragedrum
Antiseize agent, FLC* Article no. Description
00.580.5681 Contents300ml,1012,e.g.manuallubricationofgrippers
Grease, L 250L*Article no. Description
00.580.2151 Contents60g,e.g.threadedspindles
Grease, Molykote G67*Article no. Description
00.580.4491 Contents450g,e.g.gearsondampeningsystemdrive
Grease, Renolit Mp* Article no. Description
00.580.4715 400g,e.g.ball-and-socketjoint
Lubricant*Article no. Description
00.580.6033 Contents15g,RenolitAS,e.g.manuallubricationofoperatingrodonstoragedrum
Grease gun, Optimol* Article no. Description
04.024.061 Greasegunformanuallubrication
00.580.7405 NewgreasegunwithtwoBerutoxcartridgesforUVmachines
Oil bottle*Article no. Description
00.580.5978 Contents0.5l,usedinopenlubricatingboresandatopenlubricatingpoints
Glue, Flexa** Article no. Description/size
00.580.1518 Contents10g,forfeedboardandsuctiontapes
The applications indicated do not apply to all press mo-dels. Please consult the maintenance manual for your press to establish the relevant scope of application.
*Inprinciple,youshouldonlyuselubricantsfromasinglemanufacturer.Ifyouwouldliketoswitchlubricants,pleasefirstclarifythecompatibilityandmiscibilityofthevariouslubricantswiththerelevantmanufacturers.
**Suctiontapessuitableforthisadhesivecanbefoundonpage33.
CtP Devices
Who installs the service parts?
We have marked a number of service parts with the
symbol. We recommend always having these parts
replaced by a Heidelberg Systemservice engineer.
These service parts can be found here:
Our catalog lists popular service parts together with
their article number and the machines in which they
are used. These are clearly categorized into mechani-
cal parts, electrical/electronic parts and lubricants
and adhesives. Unfortunately, due to the large number
of items in stock, we were unable to include all our
service parts in this catalog. If you cant find the part
you are looking for, please give us a call. Well be
happy to find it for you.
Any questions? Just give us a call.
If you are finding it difficult to track down an article,
having problems installing a service part or are looking
for assistance, well be happy to help. Useful tele-
phone numbers can be found at the back of our cata-
log or online at www.heidelberg.com/systemservice.
How much does my service part cost?
Your Heidelberg Systemservice team will be happy to
provide you with information on prices. Go to the back
of the catalog.
Easy to find.
Our index on page 61 lists all the service parts included
in the catalog, together with the relevant page number.
Looking for other service parts?
Check out one of the other Heidelberg part catalogs:
OriginalHeidelbergServicePartsforDieCutters and Folder Gluers
OriginalHeidelbergServicePartsforFolders, Saddlestitchers, Adhesive Binders and Thread-
sealing Machines
StahlfolderPerformanceBlades
Looking for an article number?
Simply check the parts catalog of the press control
system or the relevant manual. For newer presses,
information is also available in the Machine
Components Scout, our electronic parts catalog.
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3. CtP Devices/Mechanical, Electrical and Electronic Parts
PrepressReliability and minimal maintenance There is currently more printing going on than ever before,
but often with shorter runs and tight deadlines. This
meansthatyourCtPsystemneedstoproducealarge number of different printing plates of all format
classes in a short period of time and do so rapidly,
reliably and in the highest quality. We also place
the same high demands on our Original Heidelberg
ServiceParts.Thesearemanufacturedfromselectedmaterials and tailor-made for Heidelberg products,
then tested for a long service life in special load and
fatigue tests. This ensures you get the best out of
your prepress system, minimizes service and operat-
ing costs and improves your companys economic
efficiency.
57
3. CtP Devices/Mechanical Parts
FilterArticle no. MV.053.172
Maschinentyp Suprasetter
Description 1pc,suction(add-on)
FilterArticle no. PL.531.0002
Maschinentyp Suprasetter
Description 1pc,airpurge
FilterArticle no. PL.500.0007
Maschinentyp Suprasetter
Description 1pc,suction
FilterArticle no. PP.061.14180
Press model Topsetter74
Description 1pc,airpurge
Filter 0.1 Article no. PP.047.72660
Press model Prosetter
Description 1replacementfilterforcompressedairsystem
Filter 25 Article no. PP.047.72652
Press model Prosetter
Description 1replacementfilterforcompressedairsystem
Air filter elementArticle no. PP.057.05142
Press model Topsetter102
Description 1pc,suction
Filter cartridgeArticle no. PL.550.2001
Press model Suprasetter
Description 1pc,ventilation
Filtering matArticle no. PL.517.0501
Press model Suprasetter
Description 1pc,ventilation
58
3. CtP Devices/Mechanical Parts
Air filterArticle no. PP.057.06521
Press model Topsetter102
Description 1pc
Filter elementArticle no. PP.061.14520
Press model Topsetter74
Description 1pc,airpurge
Sucker (low)Article no. PP.061.13117
Press model Topsetter74SCL
Description 1pc,platesucker,21mm
SuckerArticle no. PP.058.63872
Press model Topsetter74SCL
Description 1pc,papersucker,11mm
SuckerArticle no. PP.060.47858
Press model Topsetter102SCL
Description 1pc,papersucker
Sucker (low)Article no. PP.060.53122
Press model Topsetter102SCL
Description 1pc,platesucker,low
Sucker (high)Article no. PP.060.60846
Press model Topsetter102SCL
Description 1pc,platesucker,high
SuckerArticle no. PQ.597.8106
Press model SingleCassetteLoader
Description 1pc,suctionbarversion1
Special suckerArticle no. 00.580.7133
Press model SingleCassetteLoader
Description 1pc,suctionbarversion2
59
3. CtP Devices/Mechanical Parts
Trailing edge clamp Article no. PP.059.85676
Press model Topsetter74
Description/size 3pcs,clamps
Trailing edge clamp Article no. PP.060.15603
Press model Topsetter102
Description/size 4pcs,clamps
Stop pin Article no. MV.054.632
Press model Suprasetter
Description/size 1pc,alignment
Compressor service set Article no. PR.000.0010
Press model Prosetter
Description/size 1set,no.650841
Did you know ...thatregularmaintenancechecksfromHeidelbergSystemservicecanhelpincreasetheproductivityofyourma-chineryby23percent?ThatwasthefindingofasurveyHeidelbergconductedamongcustomersandprospectivepurchasers.Italsorevealedthat90percentofthosesurveyedfelttherewasapositivelinkbetweentheproductivityofmachineryanditsmaintenancestatusproductionstabilizesanddowntimesbecomelessfrequent.
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
Guide block Article no. PL.030.4200
Press model Suprasetter
Description/size 1pc,clamps
Liquid 8 cleaning solutionArticle no. PP.057.46310
Description/size 1pc,forcleaningrollersonly
60
3. CtP Devices/Electrical and Electronic Parts
Vacuum pump Article no. Press model Description
PP.061.13648 Topsetter74,102 1pc,suction
Vacuum pump replacing kit Article no. Press model Description
PP.061.13621 Topsetter74,102 1pc,suction
Laser diode assembly, 32-channel Article no. Press model Description
PP.060.10008 Topsetter74,102 1laserdiode
Laser diode assembly, 64-channel Article no. Press model Description
PP.059.04668 Topsetter102PF 1laserdiode
Compressor Article no. Press model Description
PR.583.6468 Prosetter 1pc,compressedairsystem
WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.
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T Page
4. Index
A Page
Accessories 27
Air filter element 57
Air filters 39, 58
Antiseize agent 53
Axial bearing disc 11
Backing plate 22
Bearings 11
Belts 12
Brushes 14
Buttons 44, 45
Cam followers 15
Carbon brushes 43
Cartridge fuse link 46
Chains 16
Circlip 20
Circular brushes 14
Clamping bars 16
Clamps 16
Clamps (trailing edge) 59
Cleaning solution 59
Commutator carbons 43
Compressed-air hose 27
Compressor 60
Compressor
service-set 59
Creasing wheel 32
Cylinderjacketfor perforating device 17
Cylinderjackets 17,18
Dampeningroller bearings 11
Deliverychain 16Diaphragm 45Die-cuttingplate 18Doctorblades 13Drivediaphragm 43
Exhaust air
filtering mat 38
Feed board tapes 33
Filter cartridge 38, 57
Filter element 39, 58
Filtering bag 38
Filtering mat 38, 57
Filters 38, 39, 57
Flanged bearing 11
Flat belt 12
Fluorescent lamps 44
Fuse cartridge 46
Fuses 46
Gaskets 19, 20
Glass bead foil 18
Glue, Flexa 53
Grease 53
Grease gun, Optimol 53
Gripper bars 23
Gripper pad rails 23
Gripper pads 24, 25
Gripper plate 24
Grippers 21, 22
Grooved ball bearings 11
Guard hood for
microswitch 44
Guide block 59
Guide ring lamella 48
Hickey removers 26
Hose couplings 27
Hoses 27
Illuminated pushbutton 45
Infrared radiators 49
Ink fountain
accessories 28, 29, 30
Ink fountain blades 28
Ink fountain dividers 28
Ink fountain liner 29
Insulating tapes 29
Lamella 48Lamps 44Laserdiodeassembly 60Leveldetector 45Limitswitch 45Liquid8 59Lubricants 53Lubricationcartridge 53
Microswitches 44
Molded rubber suckers 37
Needle bushing 11
O-rings 19, 20
Oil bottle 53
Palmbutton 45PerfectJacke 18Perforatingdiscs 32Protectivefilms 30
Radiator 49Rotorvanes 48Rubbersuckerdisc 37Rubberwashup blades 13
Sensors 44, 45
Separator 30
Separator fingers 31
Service set
compressor 59
Set of gaskets 20
Set of roller chains 16
Sets of foils 30
Sheet separating fingers
for cardboard 31
Sheet smoothers 31
Shim ring 20
Slip ring brushes 43
Slitting discs 32
Special sucker 58
Spiral hose 27
Steel brush 14
Steel gripper 22
Stop pin 59
Sucker disc 36, 37
Suckers 36, 37, 58
Suction filters 38
Suction tapes 33, 34, 35
Switches 44, 45
Tissue paper suckers 36
Toothed belts 12
TransferJacketPlus 18Twin sucker 37
V-belts 12
V-ribbed belts 12
Vacuum pump 60
Vacuum pump
replacing kit 60
Wet air filters 39
Wide V-belts 12
B Page
D Page
C Page
G Page
I Page
H Page
L Page
M Page
N Page
V Page
W Page
O Page
P Page
R Page
S Page
F Page
E Page
70086_Sheetfed_Cov_en70086_Sheetfed_Con_en70086_Sheetfed_Reg_en70086_Sheetfed_Con_en70086_Sheetfed_Reg_en70086_Sheetfed_Con_en70086_Sheetfed_Reg_en70086_Sheetfed_Con_en70086_Sheetfed_Reg_en70086_Sheetfed_Con_en70086_Sheetfed_Reg_en
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