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Innovations for a better world.
Buhler
New Developments
SEA IAOM 2016 Dominique Kull
Innovations for a better world.
New Rollerstand
Diorit Roller Mill
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 3
Eight-Roller Mill MDDZ Four-Roller Mill MDDY
Diorit Roller Mill - Key features
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 4
Quick roll pack
Patented Feeding system
Extremely sturdy stand
Stainless steel design
Diorit MDDY Quick-Pack
Diorit Roller Mill - References
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 5
`
4-Roller Mill MDDY:
11x test machines
(running since Mai 15)
8-Roller Mill MDDZ:
2x test machines
(running since Jan. 16)
Sold Diorit in 2016
120x machines
10.10.2016 6
Online Sensor Technology
Sensor portfolio overview
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 7
NIR Multi Online
Analyzer MYRG
for ash, moisture,
protein…
Online Optical
Measurement
MYHB
for color and specks
PSM Online MYTA
for particle size
distribution between
10…5000 microns
Increasing number of measurement options for MYRG
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 8
Gravity spouting
for flour, semolina
and whole grain Measuring
section (retrofit)
On the hopper of
a batch scale On the hopper of
differential scales
Pre-calibrated applications for MYRG
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 9
Standard package
wheat flour
Additional package
wheat flour
Additional
calibrations
SEP = Standard Error of prediction
Wheat Range SEP
Moisture 7 – 19 % 0.25 %
Protein 8 – 17 % dm 0.30 %
Wet Gluten 20 – 32 % mb 14% 1.0 %
Wheat Flour Range SEP
Moisture 7 – 16 % 0.20 %
Protein 8 – 23 % dm 0.25 %
Ash 0.35 – 1.8 % dm 0.03 %
Wet Gluten 19 – 43 % mb 14% 1.00 %
Water Absorption 50 – 70 % mb 14% 1.00 %
Starch Damage 8 – 30 UCD 1.00 UCD
Durum Semolina Range SEP
Moisture 8 – 17 % 0.20 %
Protein 11 – 17 % dm 0.25 %
Ash 0.6 – 1.8 % dm 0.03 %
Particle size meassurment MYTA
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 10
Solution:
Online determination of particle
size distribution in the range of
10 – 5000 microns.
First
break
Semolina
Flour
Ishirara test MYHB
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 11
Color blindness
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 12
Automation – Sensor integration in the control system
WinCos®
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 13
• Sensors integrable into WinCos®
• Automatic reaction in case of
quality issues e.g. receiver bin
change
• Traceable quality over all
processes and plant, job/shift
related reporting
• Consistent product quality due to
control loops
10.10.2016 14
Practicle samples
Sensors in the process
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 15
The goal is:
• to monitor the process
• to control the process
• to automate the process
Therefore we need:
• Reliable process data in real-time
• The possibility to regulate the
process parameters
Process control
Data
Closed loops
Adjustment
Roller Mill Antars Plus
05.10.2016 16
• Consistent finished product quality
• Highest yield
• Energy efficiency
• Fulfillment of latest food safety standards and regulations
Antares Plus
The Plus in process optimization
05.10.2016 17
Function
• Setting of optimum grinding effect
• Constant online particle size
measurement of ground product with
PSM Online MYTA (sensor)
• Immediate automatic reset to pre-
defined optimum point
Benefit
• Consistent finished product quality
IAOM SEA 2016 | What's New | D. Kull
Antares Plus
The Plus in operational safety
05.10.2016 18
Constant monitoring of grinding roll
temperature:
• Prevents overheating of the roll
• Ensures consistent end product quality
IAOM SEA 2016 | What's New | D. Kull
Permanent bearing temperature
monitoring:
• Reliable operation
• Enables preventive maintenance
• Guarantees highest system uptime
NIR in a ash or protein loop
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 19
VSTEVS
CL
CL
CL
CL
FCFC
FCFC FCFCFCFCFCFCFC
SC
FC
FC
SC
WT
SC
WT
FC
SC
WT
C
WT
C
C
C
FC
WT
TE
Flour 1 Flour 1 Flour 1 Flour 1 Flour 2 Flour 2 Flour 2 Semolina Semolina
Scale Scale Scale
Plansifter
NIR SensorOnline Particle
Size Measurement
Impact Machine
C
NIR Sensor in
Stowing Section
NIR Sensor in
Stowing Section
Online Optical
Measurement
Online Optical
Measurement
Online Optical
Measurement
Automation in Packing
Manual single spout bagging
10.10.2016 GM TSC 2016 | Bagging Performance Line | T. Ziolko | for internal use only 21
Single-Spout Packer w
Sewing System
Packing Control
Conveyor Belt
Screw Feeder
Differential Scale (optional)
For flour: up to 4 bags/min (25kg),
1
2
3
4
5
6
Solution
with
Differentia
l scale
Solution
with
differential
scale
Automated single spout bagging
10.10.2016 GM TSC 2016 | Bagging Performance Line | T. Ziolko | for internal use only 22
• High accuracy
• Ideal sanitation
• Complete functions available:
bag attaching, bagging and closing
• Modular design of the elements for
easy upgrade
Automated pallatizing
10.10.2016 GM TSC 2016 | Bagging Performance Line | T. Ziolko | for internal use only 23
• stack up to 1000 bag a hour
• Up to 10 layors
• Low maintenance cost
• Fully integration in automation
process
www.buhlergroup.com
© Bühler 2016 | Dominique Kull
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