Boxer 532DX - Parts.pdf

Boxer 532DX Parts ManualSN 1704 and Higher

Part No. 999-836

Manufactured by:Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com

Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,

Winn, Michigan 48896www.morbark.com

iii

Table of Contents

Record SERIAL Number here

MANUFACTURED BY:

MODEL NO. S.N.

ENGINE SERIAL NO.

WEIGHTPOWER

MORBARK, INCSales (800) 831-0042

Parts and Service (800) 255-8839www.morbark.com

DATE OF MANUFACTURE

LB KGHP KW

WINN, MICHIGAN, USA

Parts List and Illustrations Page NumberRoutine Maintenance Replacement Parts ..................................................................ivCreep Valve Group ..................................................................................................... 2Universal Mounting Plate and Loader Arm Group ...................................................... 4Loader Arm Group ...................................................................................................... 6Decals Group.............................................................................................................. 8Hydraulic Cooler Group ............................................................................................ 10Travel Drive Group ................................................................................................... 12Idler Wheel and Spring Group .................................................................................. 14Mid-Wheel Group ..................................................................................................... 156 Way Diverter Valve Group ..................................................................................... 16Main Control Valve Group ........................................................................................ 18Electrical Panel Parts Group .................................................................................... 20Rear Frame Group ................................................................................................... 22Hydraulic Filter and Engine Shroud Group ............................................................... 24Muffler and Exhaust Group....................................................................................... 26Engine and Radiator Group ...................................................................................... 28Diesel Fuel Supply and Filter Group......................................................................... 30Battery Group ........................................................................................................... 32Pump Drive Mounting Kit Group ............................................................................... 33Pump and Radiator Group........................................................................................ 34Hydraulic Schematics ............................................................................................... 36Electrical Schematic ................................................................................................. 37

Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag on the left side of the machine.NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly.

iv

Routine Maintenance Replacement PartsThe following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service.

Part Name Part Number

Outer Air Filter Element ...................................................................................................29135-771Inner Air Filter Element ....................................................................................................29135-772Fuel Filter Canister ..........................................................................................................29135-831Hydraulic Oil Filter ..........................................................................................................26838-326Engine Oil Filter ...............................................................................................................29295-010Hydraulic Oil ................................................................................................................... Chevron Rykon Premium

ISO 46 or equalSeal Kit for Tilt Cylinder ..................................................................................................26820-039Seal Kit for Wheel Motor .................................................................................................26735-087Replacement cartridge for Counterbalance valve ...........................................................26633-366Replacement Ignition Key................................................................................................29295-009

1

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2

Creep Valve Group

21

22 1

232

4

56

71

89

12

1011

2013

14

15

7

1019

18

14

1614

17

14

3

5

20

18

28

27

2913

239

12

24, 25, 26

Right

Back

L eft

F ront331

30

30

3

Creep Valve Group

Item No. Description Quantity Part Number

1 TEST PORT DUST CAP 2 26538-4162 BOLT 1 21619-1033 FLAT WASHER 2 21161-0114 BOLT 1 21619-0555 HANDLE END 1 26682-5526 HYDRAULIC MANIFOLD 1 26682-5017 TEST PORT FITTING 2 24538-4258 45 DEGREE FITTING 1 26510-0539 TUBE 1 40038-805

10 TEE FITTING 2 26510-08011 90 DEGREE FITTING (8) 1 26510-10712 TUBE 1 40037-80513 SOLENOID VALVE COIL 1 26682-56014 CLAMP, SUPEREX 36-38 4 26516-41015 RETURN HOSE 1 18510-55116 FITTING 1 26517-16617 RETURN HOSE 1 18510-55018 TUBE 1 40039-80519 MOUNTING BRACKET 1 30079-80520 TUBE 1 40040-80521 FITTING (10) 1 26512-57922 90 DEGREE FITING (10) 1 26511-81323 ELECTRICAL HARNESS, SOLENOID VALVE 1 47004-80524 CREEP VALVE CONTROL HANDLE 1 26682-55225 SCREW 1 26682-55426 CREEP CONTROL VALVE 1 26682-55527 FLOW CONTROL CARTRIDGE 1 26682-55328 CHECK VALVE 1 26682-55729 POPPET VALVE CARTRIDGE 1 26682-55830 O-RING, #10 2 26511-91031 NYLOCK NUT 1 21733-45732 LOCK WASHER 1 21171-140

4

5

1

3 2

4

6

7

718

8

1715, 16

14

1011

9

12

8

12

1110

1213

1922

2120

27

26

2524

28

23

10

1029

8

9

Universal Mounting Plate and Loader Arm Group

5

Universal Mounting Plate and Loader Arm Group

Item No. Description Quantity Part Number

1 MALE COUPLER ASSEMBLY 1 40011-803

2 ROLL PIN 2 21154-015

3 SPRING, 15/16OD X .080 2 24741-087

4 MALE COUPLER ROUND LATCH STOP 2 30042-803

5 MALE COUPLER ROUND LATCH PIN 2 30090-803

6 MALE COUPLER CASTING 1 29510-426

7 ROUND PIN 1” X 3 3/4” (3 7/8”) 2 30024-803

8 BOLT, HH 3/8-16 X 3/4 4 21619-103

9 PIN CLIP, RIGHT 2 30003-803

10 GREASE ZERK - STRAIGHT 6 26891-005

11 ROUND PIN 1” X 2 7/16” 2 30025-803

12 CONNEX BUSHING 6 23128-005

13 BOOM ARM WELDMENT (DIESEL) 1 40004-805

14 PIN RETAINER 1 30014-803

15 BUCKET TILT CYLINDER 1 26820-031

16 BUCKET TILT CYLINDER SEAL KIT 1 26820-039

17 LOCK WASHER 3/8 4 21171-140

18 PIN CLIP, LEFT 1 30004-803

19 FEMALE QUICK CONNECT 1 26538-215

20 MALE QUICK CONNECT 1 26538-216

21 MALE QUICK CONNECT 1 26538-811

22 FEMALE QUICK CONNECT 1 26538-813

23 HOSE 1 26211-122

24 HOSE, MALE 1 26593-249

25 HOSE, FEMALE 1 26593-249

26 HOSE 2 26555-098

27 BULKHEAD FITTING, #8 2 26510-305

28 HOSE 1 26211-123

29 90 DEGREE FITTING 2 26510-105

6

Loader Arm Group

1

2 3

45

11

14

1113

12

23

6

8

6

1123

11

3 7

210 8

2

98

10

29

8

15 17

1618

7

Loader Arm Group

Item No. Description Quantity Part Number

1 BOOM ARM WELDMENT 1 40004-8032 CONNEX BUSHING 8 23128-0053 ROUND PIN - 4 3/32” 2 30027-8034 BOOM CYLINDER SAFETY LOCK 1 30027-8055 SAFETYT LOCK RETAINER PIN AND RING 1 21129-4356 ARM LIFT CYLINDER 2 26820-032

SEAL KIT 1 26820-0377 ROUND FLUTED KNOB 1 29341-4968 GREASE ZERK, STRAIGHT 6 26891-0059 ROUND PIN - 2 7/16” 2 30025-80310 PIN RETAINER 2 30014-80311 PIN CLIP, CLOSED 4 30016-80312 BOLT 6 21619-10313 LOCK WASHER 6 21171-14014 90 DEGREE FITTING 2 26510-10515 HOSE 1 26211-116 16 HOSE 2 26211-12417 TEE FITTING 2 26510-076 18 HOSE 1 26211-115

8

Decals Group

2 34 5

67

8

1610

18

119

178

8

17

2

3

4

5216

78

16

20

19

14

12

1318

1415

2223

9

Decals Group

Item No. Description Quantity Part Number

1 SAFETY DECAL KIT 1 39513-423

2 BURN HAZARD 2 39510-009

3 CABLE EYE 2 39510-005

4 HOOK 2 39510-004

5 AUX VALVE TO NEUTRAL DANGER 1 39510-024

6 ATTACHMENT SECURE CAUTION 1 39510-013

7 STAY BACK, DANGER SYMBOL 2 39510-006

8 CRUSH HAZARD, DANGER SYMBOL 4 39510-001

9 BURN HAZARD, CAUTION SYMBOL 1 39510-057

10 HYD OIL RYKON PREMIUM ISO 46 1 39510-015

11 INSTALL CYL LOCK, WARNING SYMBOL 1 39510-012

12 READ MANUAL, WARNING SYMBOL 1 39510-008

13 BATTERY GROUND 1 39510-007

14 DIESEL FUEL SYMBOL 2 39510-010

15 WARNING CA PROP 65 1 39510-014

16 BOXER -LARGE 2 39510-079

17 “532DX” DECAL 2 39510-027

18 BIG POWER DECAL 2 39510-140

19 OPERATOR CONTROLS -SAFETY- 1 39510-068

20 OPERATOR CONTROLS 1 39510-067

21 CONTROL PANEL DECAL 1 39510-070

22 BOXER INTERNET ADDRESS DECAL 1 39510-023

23 MORBARK LOGO DECAL 1 39510-145

10

3

4

3

5 6 7

8

8

9

9

21

9

11

10

9

Return lin eto HydraulicFilter Assy .

To tee onthe bottom ofthe Auxiliary

Valve

Item No. Description Quantity Part Number

1 BOLT 4 21625-7052 FLAT WASHER 4 21161-1043 O-RING SEAL, #12 2 26511-9124 HYDRAULIC COOLER KIT 1 26844-131

5 12 V COOLER FAN 1 26844-1326 FLAT WASHER, M6 4 21171-0377 MOUNTING BOLT, M6 4 21625-785

8 90 DEGEE ELBOW, #12 2 26531-1469 CLAMP, MIKALOR 29-31 4 26516-410

10 RETURN HOSE 1 18510-55011 RETURN HOSE 1 18510-558

Hydraulic Cooler Group

11

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12

125

13

184

3837

6

10 8 7

65

2 3

10

714

23

1214

15 9

17

16

2122

24 23

19 20 40

26

1131

4130

29

28

27

39

3233

34

35

36

11

Travel Drive Group

13

Item No. Description Quantity Part Number

1 RUBBER TRACK 2 29510-4062 DRIVE SPROCKET 2 30109-8033 BOLT 12 22425-2554 ROUND, HUB -DRIVE- 2 30106-8035 RIGHT TRACK MODULE 1 40016-8056 FITTING 4 26510-1087 MID-WHEEL SPOOL ASSEMBLY 10 SEE PAGE 158 DRIVE MOTOR 2 26735-0079 BOLT 8 21411-27710 LEFT TRACK MODULE 1 40018-80511 FRONT IDLER ASSEMBLY 2 SEE PAGE 1312 LEFT GUIDE ROD 2 40028-80513 HARDENED WASHER 8 21161-04414 BOLT 8 21411-27615 BOLT 4 21411-27616 LOCK WASHER 16 21171-14317 COTTER PIN 2 21126-02218 RIGHT GUIDE ROD 2 40027-80319 TRACK WIDENING CYLINDER 1 26820-033

SEAL KIT 1 26820-03820 FITTING 2 26510-10521 PIVOT PIN 2 30025-80322 2 2 30014-80323 LOCK WASHER 2 21171-14024 BOLT 2 21619-10325 BOLT 2 21625-37026 NUT 2 21733-30727 HOSE 2 26265-082 28 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40035-80529 FITTING, 90 DEGREE, #10 6 26510-10830 O-RING, #10 8 26511-91031 COUNTERBALANCE VALVE 2 26633-35632 FITTING, #10 2 26510-21333 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80534 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40033-80535 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80536 LOCK WASHER 12 21171-14337 BOLT 2 21619-10538 LOCK WASHER 2 21161-01139 HOSE 2 26265-08340 HOSE 2 26211-131 41 CARTRIDGE VALVE 2 26633-366

Travel Drive Group

14

12

34

510

78

14 138

7 12

1110

9

15

6

Idler Wheel and Spring Group

Item No. Description Quantity Part Number

1 TENSION LOCK PLATE 1 30010-8032 JACKING BOLT WELDMENT 1 40020-8033 SPRING TENSIONER WELDMENT 1 40007-8034 SPRING 1 29510-4385 TRACK FORK WELDMENT 1 40006-8036 IDLER WHEEL ASSEMBLY 1 40009-803

7 BEARING 2 29510-4278 IDLER SPACER TUBE 2 30017-8039 IDLER PIN 1 40018-803

10 SEAL 2 29510-43111 SNAP RING 1 24125-00812 FRONT IDLER WHEEL 1 29510-40413 LOCK WASHER 1 21171-14314 BOLT 1 21619-25315 FLAT WASHER 1 32217-901

15

Mid Wheel Group

23

45

6

7

54

32

1

Item No. Description Quantity Part Number

1 MID-WHEEL ASSEMBLY 1 40010-803

2 NUT 2 21733-4103 SEAL 2 29510-4284 SNAP RING 1 29510-4295 BEARING 1 29510-4306 MIDWHEEL 1 30102-8037 MIDWHEEL AXLE 1 30029-803

16

1

23

1

6

4 5

4

24

25

22

23

16

12

13

10

98

7

TO HYDRAULICTANK

14

14

15

15

17

20

18

21

19

11

26

6 Way Diverter Valve Group

17

6 Way Diverter Valve Group

Item No. Description Quantity Part Number

1 KNOB 2 29341-4972 MAIN AUXILIARY LEVER 1 30101-8053 TEXTURED GRIP 1 29341-4634 AUXILIARY LEVER 2 30100-8055 BOLT 3 21619-0626 SPACER 1 30077-8057 WALVOIL 6-WAY VALVE 1 26661-2088 FITTING, #8 2 26510-2079 TEE FITTING, #8 1 26512-615

10 FITTING, #8 1 26531-14411 CLAMP 1 26516-41012 FITTING, #8 2 26510-20913 PLUG, #8 1 26511-08514 HOSE, 2ND AUXILARY 2 18510-17615 HOSE, TRACK EXTENSION 2 26211-11216 FITTING, #8 1 26512-21117 TUBE, LOWER AUX BULKHEAD 1 40032-80518 BULKHEAD FITTING, #10 2 26510-32019 O-RING, #10 2 26511-91020 TUBE, UPPER AUX BULKHEAD 1 40031-80521 TUBE, MANIFOLD TO AUXILIARY 1 40037-80522 FITTING, #8 2 26512-21223 O-RING, #8 9 26511-90824 NYLOCK NUT 3 21733-45725 NUT 2 21731-70826 NUT 1 21731-710

18

1

3

4

24

23

2

7

TO CREEPVALVE

821

20

10

18

19

TO AUXILIARYVALVE

9

1112

13

14

15

16

16

17

5

6

7

77

Main Control Valve Group

19

Main Control Valve Group

Item No. Description Quantity Part Number

1 CONTROL KNOB 4 29341-4622 ROUND LEVER SHAFT, DRIVE CONTROLS 2 30098-8033 ROUND LEVER SHAFT, BOOM/BUCKET CONTROLS 2 30097-8034 LOCK NUT 4 21731-7085 O-RING, #10 1 26511-9106 FITTING 1 26511-8137 O-RING, #6 8 26511-9068 FITTING 4 26510-2089 HOSE 2 40029-80510 FITTING 4 26510-20911 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80512 TUBE, CONTROL VALVE TO CREEP VALVE 1 40038-80513 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40035-80514 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80515 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40033-80516 HOSE 2 40029-80517 CAP 1 25844-75518 TEE FITTING 1 26510-33519 STRAIGHT FITTING 1 26512-50520 BOLT 4 21625-71521 WALVOIL CONTROL VALVE BLOCK 1 26661-20722 CAST HANDLE 2 30098-80323 NUT - M10 X 1.5 ZC 4 21731-71024 TRAVEL CONTROL HANDLE, CAST 2 29341-498

20

20

21

222324

25

261

2

19

18

17 1615

13

12

14

5

3

46

28

27

7

111110

9

109

8

Electrical Panel Parts Group

21

Item No. Description Quantity Part Number

1 REGULATOR, RECTIFIER 1 29295-1032 BOLT 2 21625-0053 IGNITION SWITCH 1 29295-0074 IGNITION SWITCH COVER 1 29295-0085 IGNITION KEY 1 29295-0016 NUT WITH NYLON INSERT 4 22522-0067 FUSE PANEL 1 27311-9158 MACH PAN HEAD MACHINE SCREW 4 22341-4109 BLADE TYPE FUSE ATO-1 2 27311-903

10 BLADE TYPE FUSE ATO-3 2 27311-90511 BLADE TYPE FUSE ATC-15 2 27311-91012 OIL PRESSURE GAUGE 1 29317-15213 WATER TEMPERATURE GAUGE 1 29316-85514 PLUG 1 24722-01515 PLUG 1 24722-00816 PLUG 1 24722-01917 HIGH RANGE GROUND HARNESS 1 47005-80518 TOGGLE SWITCH BOOT 1 29295-02719 TOGGLE SWITCH 1 29295-02620 HIGH RANGE WIRING HARNESS 1 47004-80521 PLUG 1 24722-01022 HOUR METER 1 29316-96223 HOUR METER TO TERMINAL STRIP HARNESS 1 47001-80524 HOUR METER TO GROUND HARNESS 1 47002-80525 GAUGE PANEL WELDMENT 1 40024-80526 NUT 2 21733-45627 MAIN WIRING HARNESS 1 47007-80528 FUSE PANEL GROUND HARNESS 1 47003-805

Electrical Panel Parts Group

22

Rear Frame Group

212019

4

6 518171615

14

13

1279

11 10

8

2627

25

22

124

3

223

ToEngineIntake

28

2829

30

32

31 32

3334

36

35

23

Rear Frame Group

Item No. Description Quantity Part Number

1 BOLT 2 21619-2052 CONTROL PANEL 1 40006-8053 LOCKING ACCESS PANEL 1 40007-8054 FUEL TANK MOUNTING LOCK - RH 1 30054-8055 FLAT WASHER 2 21161-0086 NUT 2 21733-4577 SPRING 3 24741-1888 STOP PLATE 2 30045-8059 FLANGED NUT 2 21733-411

10 BOLT 2 21619-41311 FLAT WASHER 2 21161-11612 OPERATOR PLATFORM 1 40026-80513 RUBBER MATT 1 32233-90114 FUEL TANK 2 39236-43115 FUEL TANK CAP/FUEL GAUGE 2 26849-17016 FUEL TANK MOUNTING LOCK - LH 1 30055-80517 FLAT WASHER 2 21161-00818 BOLT 2 21619-05519 BOLT 2 21625-10620 LOCK WASHER 2 21171-14021 PUMP GUARD 1 30071-80522 LOCKING LATCH 2 29341-49523 HAND GRIP 2 29341-46424 FLAT WASHER 2 21161-00825 WING NUT 2 21713-21226 WRENCH 1 30051-80327 RUBBER GROMMET 2 24721-37928 AIR CLEANER BODY ASSEMBLY 1 29295-00229 AIR FILTER ELEMENT - OUTER 1 29135-77130 AIR FILTER ELEMENT - INNER 1 29135-77231 AIR CLEANER MOUNTING BRACKET 1 30070-80532 NYLOCK NUT 4 21733-45733 CARRIAGE BOLT 2 21661-02334 BOLT 2 21619-05335 THROTTLE CABLE ASSEMBLY 1 24731-00236 THROTTLE LEVER KNOB 1 24731-018

24

2 34

5

6

7

8

9

4

10

11

412

13

16

17

18LOCATED ON THEBOTTOM OF THEHYDRAULIC TANKIN-FRONTOF THESUCTION PORT.

14

15

1

19

2021

Hydraulic Filter and Engine Shroud Group

25

Hydraulic Filter and Engine Shroud Group

Item No. Description Quantity Part Number

1 HYDRAULIC FILTER ASSEMBLY 1 26835-3152 HEX HEAD BOLT 3 26838-3293 HYDRAULIC FILTER TOP COVER PLATE 1 26838-3304 O-RING SEAL KIT 1 26838-3275 HYDRAULIC FILTER PRESSURE SPRING 1 26838-3286 HYDRAULIC FILTER ELEMENT 1 26838-3267 HYDRAULIC HOSE 1 18510-5588 CLAMP 2 26516-4119 90 DEGREE MALE FITTING 1 26510-108

10 VENTED CAP WITH DIPSTICK 1 26849-16711 FILTER HOLDER BASKET 1 26838-33112 BOLT 2 21619-05513 LOCK WASHER 2 21171-139

14 O-RING, #12 1 26511-91215 PLUG, #12 1 26511-08716 HYDRAULIC TANK CLEAN-OUT COVER 2 26849-40217 HYDRAULIC TANK CLEAN-OUT COVER GASKET 2 26849-44018 CERAMIC MAGNET 1 26849-17219 FLAT WASHER 2 21161-00720 BOLT 2 21619-05321 ENGINE SHROUD 1 30076-805

26

4

1

2

TO ENGINEEXHAUSTMANIFOLD

6

5

7

5

11

109

11

10

1012 3

9

9 11

8

9

10

Muffler and Exhaust Group

27

Muffler and Exhaust Group

Item No. Description Quantity Part Number

1 BOLT 4 21625-7162 EXHAUST MANIFOLD GASKET 1 29295-0213 EXHAUST PIPE ASSEMBLY 1 40020-805

4 EXHAUST PIPE 1 30105-8055 MUFFLER CLAMP 2 22963186 MUFFLER 1 29295-1047 EXHAUST TIP 1 29135-834

8 BOLT 1 21619-0539 LOCK WASHER 4 21171-139

10 FLAT WASHER 6 21161-00811 BOLT 3 21619-05512 MUFFLER GUARD 1 30026-805

28

1

2

3

45

4

6

8

1415

16

17

19

21

22

23

26

27

2829

3031

32 33 3436

37

38

39

40

41

4243

44

49

47

46

35

45

10

111213

7

24

25

9

1820

2

48

Engine and Radiator Group

29

Engine and Radiator Group

Item No. Description Quantity Part Number

1 AIR CLEANER ASSEMBLY 1 Reference only2 HOSE CLAMP 2 26516-0233 TUBE, AIR INTAKE 1 29295-0584 HOSE CLAMP 2 26516-0165 INTAKE HOSE ELBOW 1 32237-9016 PUMP GUARD 1 40044-8057 WATER TEMP SENDER 1 29317-1258 OIL PRESSURE SENDER 1 29316-8379 ELBOW FITTING 1 25434-321

10 TERMINAL INSULATOR 1 29315-04611 POWER CABLE 1 29315-53412 LOCK WASHER 1 21171-18913 LOCK NUT 1 21733-50714 BOLT 4 1913328C15 FLAT WASHER 8 21161-04416 FLAT WASHER 8 21161-10417 BOLT 8 21625-70518 ISOLATOR MOUNT, LOWER 2 29295-09519 NUT 2 21733-30320 ISOLATOR MOUNT, UPPER 2 29295-09421 WASHER AND ISOLATORS FURNISHED WITH ENGINE 2 See engine manual22 BOLT 2 21625-11223 OIL FILTER 1 29295-01024 HOSE CLAMP 2 26516-41125 SUCTION HOSE 1 18510-57626 BOLT 10 21619-00327 LOCK WASHER 10 21171-13728 INSERT 10 21737-40629 PROTECTIVE SCREEN 1 2393532.010.0330 RADIATOR SHROUD 1 30074-80531 INSERT 2 21737-40632 RADIATOR OVERFLOW BOTTLE 1 29326-92633 BOLT 10 21619-00334 LOCK WASHER 10 21171-13735 BOLT 2 21619-00336 RADIATOR SHROUD TOP 1 30075-80537 FLAT WASHER 4 21161-00738 LOCK WASHER 4 21171-13739 BOLT 4 21619-00340 RADIATOR MOUNT 2 30063-80541 NUT 2 21733-52042 FLAT WASHER 2 21161-00743 RUBBER MOUNT 2 24721-01944 RADIATOR 1 2393532.0145 RADIATOR CAP 1 29326-93146 AIR INTAKE HOSE 1 32232-90147 RADIATOR COVER 1 30076-80548 FLAT WASHER 8 21161-00749 BOLT 4 21619-053

30

TO FUEL FEED/INJECTION PUMPON ENGINE(RIGHT SIDE)

RETURN LINEFROM ENGINEFUEL GALLERY(RIGHT SIDE)

1 2

3

4

6

7

23

22

21

24

18

15

6

9

106

121113

116

9

19

65

8

11

14

16

17

20

Diesel Fuel Supply and Filter Group

31

Diesel Fuel Supply and Filter Group

Item No. Description Quantity Part Number

1 FUEL HOSE 1 32249-901

2 BREATHER 1 26891-0463 FITTING 1 25978-1364 BREATHER TUBE 1 32267-9015 FUEL HOSE 1 32271-9016 SPRING CLAMP 5 26516-2307 TEE FITTING 1 25978-1658 ELBOW FITTING 1 25978-1349 BUSHING 2 25312-001

10 FUEL SHUT OFF VALVE 2 29295-01311 HOSE CLAMP 3 26516-11012 FUEL HOSE 1 32269-901

13 TEE FITTING 1 25978-16814 FUEL HOSE 1 32258-90115 FUEL HOSE 1 32270-90116 FUEL FILTER ASSEMBLY 1 29295-070

17 FUEL FILTER ELEMENT 1 29295-07418 FUEL FILTER HEAD 1 2393532.014

19 PLUG 1 166625120 NUT 2 21733-45621 FLAT WASHER 2 21161-00722 BOLT 2 21625-00523 ELBOW FITTING 1 25978-13524 BREATHER TUBE 1 32268-901

32

56

1 2

3

4

3

7

Battery Group

Item No. Description Quantity Part Number

1 BATTERY TERMINAL INSULATOR, RED 1 29315-0472 NEGATIVE BATTERY CABLE 1 29315-5353 BATTERY HOLDOWN, WITH BOLTS, WING NUTS, FLAT WASHERS 1 29315-3024 12V BATTERY 1 29315-2655 POSITIVE BATERY CABLE 1 29315-5366 CORRUGATED FABRIC LOOM 1 18763-0737 TERMINAL INSULATOR, RED 1 29315-049

33

23

4ENGINE FLY

WHEEL 6

78

9

5

1

Pump Drive Mounting Kit Group

Item No. Description Quantity Part Number

1 PUMP DRIVE MOUNTING KIT 1 29295-098

2 MOUNTING FLANGE 1 2394151.0033 CAP SCREWS (PUMP MOUNT FASTENER KIT) 10 2394151.0044 PUMP DRIVE HOUSING 1 29295-0995 FLAT WASHER 2 21161-0116 BOLT (PUMP MOUNT FASTNER KIT) 2 2394151.0047 PUMP DRIVE HUB 1 29295-011

8 HYDRAULIC PUMP 1 26711-00119 BOLT 2 21619-105

34

13

3534

32

33

1315 14

17

18

192021222324

25

26

2728

30

31

29

1361

2

111210

9

16

4

76 5

8

Pump and Radiator Group

35

Pump and Radiator Group

Item No. Description Quantity Part Number

1 HOSE CLAMP 4 26516-4112 LOWER RADIATOR HOSE 1 29295-0203 UPPER RADIATOR HOSE 1 29295-0934 SPEED NUT 4 21732-5555 WASHER 4 21161-0076 LOCK WASHER 4 21171-1377 BOLT 4 21619-0038 BOLT 4 29295-0689 LOCK WASHER 1 21171-14010 NUT 1 22533-25211 THROTTLE BRACKET 1 30066-80512 NUT 1 21733-45713 THROTTLE LEVER 1 32231-90114 SCREW 1 21266-01215 THROTTLE CABLE CLAMP 1 29295-02516 WASHER 1 21161-00817 BOLT 1 21619-05618 BOLT 1 21625-73319 BOLT 16 21612-75320 LOCK WASHER 16 21171-14021 RIGHT HAND ENGINE MOUNTING PLATE 1 30068-80522 CLAMP 1 27112-26123 O-RING, #16 1 26511-91624 FITTING 2 26517-51825 O-RING, #10 2 26511-91026 FITTING 1 26510-11127 FITTING 1 26510-21028 LEFT HAND ENGINE MOUNTING PLATE 1 30069-80529 TUBE 1 42009-80530 TUBE 1 42008-80531 ENGINE 1 29211-40332 FAN BELT 1 29295-02033 SPACER 1 29295-06734 FAN 1 29326-81735 FAN SAFETY SCREEN 1 29295-07136 HYDRAULIC TANK HOSE 1 18510-576

36

LIFT

CYL.

RIGHT

LIFT CYL.

LEFT

COOL

ER FILTER,

IN

TANK

TILT

CYL

INOU

T

MANIFO

LD

ROD

END

ROD

END

ROD

END

TRACK

WIDENING

CYL

PUMP

VALVE

C'BALANCE

LEFT

AE

C F

D

B

AUX.

VALVE

3 SECT.

CONTROL

VALVE

VALVE

C'BALANCE

RIGHT

SUCTION

FROM TANK

RETURN

TO TANK

AUX.

HOSES

LEFT

MOTOR

LEFT

MOTOR

RIGHT

BOTTOM

BOTTOM

AUX HOSES

RIGHT

HYDRAULIC

MOTORS ONLY

26211-124

26211-124

26211-116

26211-115

40040-805

18510-551

26555-098

26555-098

26211-122

26211-122

26593-24926593-249

18510-558

18510-550

26211-131

26211-131

40034-805

40035-805

26265-082

26265-082

26265-083

26265-083

40037-805

40038-805

BULKHEAD

40032-80540031-805

18510-576

40033-805

40036-805

40039-805

Hydraulic Schematic

48000-805

37

STARTER

SOLENOID

CRAWL

SPEED

SOLENOID

OIL

PRESSURE

GAUGE

WATER

TEMP

GAUGE

ALTERNATOR

OIL COOLER FAN

IGNITION

SWITCH

(+)

(+)

(S)

12

GG

SI

IS

1 A 1 A

15 A

15 A

3 A

3 A

(B)

(A)

CRAWL

SPEED

SWITCH

A B30 A

FUSE

HOUR

METER

GROUND

WATER

TEMPERATURE

SENDER

GLOW

PLUGS

FUEL

SOLENOID

OIL

PRESSURE

SENDER

SEE KUBOTA D1105-T ENGINE SCHEMATICS FOR

MORE DETAILS

16 BRN/BLACK

14 YEL

30

AC

17 19

50

12 BLK

12 BLK

12 RED/WHT

12 BRN

16 RED/WHT

14 BLU16 BLU

16 BRN

16 RED/WHT

16 BLK

14 YEL

12 RED/WHT

18 YEL

18 GRN

16 BLK

16 BLK

16 RED

16 BRN

16 BLU

18 YEL

16 BLK/WHT

16 RED/WHT

18 GRN

16 RED

16 BRN

16 BLU

12 ORG

14 YEL

16 BLK

18 YEL

12 BLK

16 BRN

16 BRN/BLK

14 BLU

18 GRN 16

BLU

16 BLK

16 BLU

16 BLK

16 BRN

12 BLK

18 GRN

16 BRN/BLK

Electrical Schematic

47000-805

Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com

Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,

Winn, Michigan 48896www.morbark.com

Part No. 999-836 (SN 1704 and Higher)

Manufactured by: