BOSCOTEK€¦ · Installing Fork lift bases and plinths Note: To install fork lift base we...

Installation Care and Usage InstructionsFor BOSCOTEK™ High Density Storage Cabinets

! IMPORTANT NOTE !

PLEASE ENSURE CABINETS ARE LOCKED BEFORE RELOCATING,

LIFTING OR TILTING.

BOSCOTEK

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Table of Contents

PAGE 3. .........HIGH DENSITY CABINET COMPONENTS

PAGE 4. .........INSTALLING YOUR BOSCOTEK CABINET

PAGE 5. .........FITTING OPTIONAL TOPS

PAGE 6. .........INSTALLING SHELVES

PAGE 7. .........CHANGING LOCK CYLINDERS

PAGE 8. .........REPOSITIONING DRAWERS

PAGE 9. .........INSTALLING CASTORS

PAGE 10. .........INSTALLING FORK LIFT BASES AND PLINTHS

PAGE 11. .........TROUBLE SHOOTING - ANTI TILT MECHANISM

PAGE 12. .........INSTALLING DRAWER ACCESSORIES

PAGE 13. .........CARE AND MAINTENANCE

PAGE 14. .........PROPER USE OF BOSCOTEK CABINETS

PAGE 15. .........PROPER USE OF BOSCOTEK CABINETS CONT.

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4 Handle Extrusion

5 Handle End Cap

6 Drawer

2 Top Knock Outs

1 Cabinet

9 Side Knockouts

7 Levelling Feet

3 Lock

8 Locking Bar

High Density Cabinet Components

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Installing your Boscotek Cabinet

STEP 1. POSITION CABINET & REMOVE DRAWERS

1. PositionBOSCOTEKcabinetindesiredlocation.

2. Openthelargestdrawerfully,angledrawerupwardstoreleasedrawerfromcabinet.

3. Oncedrawerhasbeenremoved,rotatethekeyinthelockcylindertoresetthecabinetanti-tiltmechanism.

4. Repeattheprocessforeachremainingdrawer.

Important: Drawers are individually factory adjusted. Take care to ensure drawers removed from cabinet are reinstalled in the same order.

STEP 2. ADJUST AND LEVEL CABINET

1. Checkcabinetislevelusingspiritlevelacrossthetopofthecabinet.Ensuremeasurementsacrossthefrontdiagonalareequal.

2. Ifcabinetisnotlevel,adjustlevellingfeetatthebaseoftheunit.Clockwisetoraise,anticlockwisetolower.Workfromthefronttotherearofthecabinet.

STEP 3. CONNECT MULTIPLE CABINETS

1. Wherecabinetsarebeingusedadjacenttoeachotherusetheoptionaljoiningkittointerconnectcabinets.

2. Remove side or rear knockouts as required using ahammerandpunch.

3. ConnectcabinetsusingoptionalM6nutsandbolts.Ensurefixingsarefastenedsecurely.

STEP 4. REINSTALL DRAWERSOnly reinstall drawers if there are no optional accessories to be fitted. If optional accessories exist, refer to instructions on the following pages before reinstalling drawers.

1. Workingfromthebaseofthecabinetupwards,insertdrawer.

2. Ensuredrawerisintheclosedposition.

3. Rotatethekeyinthelockcylindertoresetthecabinetanti-tiltmechanism.

4. Repeattheprocessforeachremainingdrawer.

DETAIL B SCALE 1 : 5

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STEP 1. POSITION TOP ON CABINET

1. Remove top knockouts as requiredusing hammerandpunch.

2. Positiontoponcabinetcheckingnutsertsintoparealignedwithfixingpointsoncabinet.

STEP 2. FIX TOP TO CABINET

1. UsingM6boltsprovided,fastentoptocabinet.

2. Ensurefixingsarefastenedsecurely.

STEP 3. REPLACE DRAWERS

1. Workingfromthebaseofthecabinetupwards,insertdrawer.

2. Ensuredrawerisintheclosedposition.

3. Rotatethekeyinthelockcylindertoresetthecabinetanti-tiltmechanism.

4. Repeat the above process for each remainingdrawer.

Important: Drawers are individually factory adjusted. Take care to ensure drawers removed from cabinet are reinstalled in the same order.

Fitting Optional Tops

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Installing Shelves

STEP 1. INSERT SHELF CLIPS

1. Selectdesiredlocationforshelves.

2. Insertshelfclipsasshown.

STEP 2. INSERT SHELF

1. Once all four shelf clips are in position insert theshelf, ensuringcutoutsare towards the rearof thecabinet.

2. Repeattheprocessforeachadditionalshelf.

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Changing Lock Cylinders

STEP 1. REMOVE LOCK CYLINDER

1. Insertkeyintolockcylinder.

2. Turnkeyuntilthesmallcutoutonthelockcylinderisalignedwiththedotonthelockhousing.

3. Insertlargepaperclipintocutoutonthelockcylinder.Pushinuntillockcylinderreleases.

STEP 2. REINSTALL LOCK CYLINDER

1. Insertkeyintoreplacementcylinder.

2. Pushcylinderintolockhousingandrotatekeyuntillockcylinderengages.

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Repositioning Drawers

STEP 1. REMOVE DRAWERS

1. Openrequireddrawerfully,angledrawerupwardstoreleasedrawerfromcabinet.

2. Oncedrawerhasbeenremoved,rotatethekeyinthelockcylindertoresetthecabinetanti-tiltmechanism.

3. Repeattheprocessforeachrequireddrawer.

STEP 2. REMOVE PINCH CLIPS

1. Lookingattherunnerfixedtotheinsideofthecabinet,locatetheplasticpinchclip.

2. Pinchthecliptogetherandpulloutofrunner.

STEP 3. REMOVE RUNNER

1. Takeholdofthefrontendoftherunner,liftup,thenpulltowardstheinsideofthecabinettodisengage

2. Pulltherunnertowardstheoutsideofthecabinet

STEP 5. REPLACE RUNNERS & DRAWERS

1. Identifythecorrectslotsfortherunner.

2. Inserttherearoftherunnerintotheslotattherearofthecabinetandpushback.Alignthefrontoftherunnerwiththeslotatthefrontofthecabinetandpushdowntoengage.

3. Rotatethekeyinthelockcylindertoresetthecabinetanti-tiltmechanism.

4. Repeattheprocessforeachremainingdrawer.

5. Oncerunnerisincorrectposition,replacethepinchclipstosecure.

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DETAIL B SCALE 1 : 5

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DETAIL B SCALE 1 : 5

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Installing Castors

Note: To install castors we recommend lifting cabinet with fork lift to allow access to base, or remove all drawers and lay cabinet on back.

STEP 1. REMOVE BASE DRAWER/S

1. Openbottomdrawer fully,angledrawerupwards toreleasedrawerfromcabinet.

2. Oncedrawerhasbeenremoved,rotatethekeyinthelockcylindertoresetthecabinetanti-tiltmechanism.

3. Dependent on drawer size it may be necessary toremove further drawers. If necessary repeat theprocessaboveforeachrequireddrawer.

STEP 2. REMOVE LEVELLING FEET

1. Unscrew M12 Bolt which secures levelling feet tocabinet.

STEP 3. ATTACH CASTOR MOUNT BRACKETS

1. Align castor mount brackets with fixing points oncabinetbase.

Orientatebracketsasillustrated.

2. UsingM12boltsprovided,securebrackettocabinetbase.

Note: Ensure bracket is securely fastened to cabinet before proceeding to step 4.

STEP 4. INSTALL CASTORS

1. Determine where fixed and braking castors will belocated on cabinet andwhich direction castors willrun.

2. Aligncastorplateswithmountbracketfixingpoints.

3. Using M8x10 bolts and spring washers provided,securecastorstomountbrackets.

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Installing Fork lift bases and plinths

Note: To install fork lift base we recommend lifting cabinet with fork lift to allow access to base, or remove all the drawers and lay cabinet on back panel.

STEP 1. REMOVE BASE DRAWER/S

1. Openbottomdrawerfully,angledrawerupwardstoreleasedrawerfromcabinet.

2. Once drawer has been removed, rotate the keyin the lock cylinder to reset the cabinet anti-tiltmechanism.

3. Dependentondrawersizeitmaybenecessarytoremove further drawers. If necessary repeat theprocessaboveforeachrequireddrawer.

STEP 2. REMOVE LEVELLING FEET

1. UnscrewM12Boltwhichsecures levellingfeet tocabinet.

STEP 3. ATTACH FORK PONTOONS

1. Alignforkpontoonwithfixingpointson cabinetbase.Orientatepontoonsasillustrated.

2. UsingM12boltsprovidedsecure pontoontocabinetbase.

Note: If kick plate will be used with fork base, insert kick plate and ensure square before fixing pontoons to cabinet tightly.

DETAIL B SCALE 1 : 5

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Trouble Shooting - Anti Tilt Mechanism

SCENARIO 1. TWO OR MORE DRAWERS ARE OPEN

SOLUTION

1. Insertandturnthekeytotheunlockedposition.

2.Pushdrawersclosedoneatatime.Additionalforceisrequiredtoclosedrawersfully.

SCENARIO 2. DRAWERS CANNOT BE UNLOCKED

SOLUTION

1.Insertkeyintolockcylinder,thenturnkeyfullyclockwisethenfullyanticlockwise.ThiswillresetthelockingbarAandenablethedrawerstofunctionnormally.

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Installing Drawer Accessories

STEP 1. PARTITIONS

1. Partitionscanbe inserted into thedrawerusing thevertical slots on the front and rear panels of thedrawerbody.

2. FixPartitiontothebaseofthedrawerusingnutsandboltsprovided.

STEP 2. DIVIDERS

1. Dividers can be inserted into the drawer betweenpartitions or drawer side panels using the verticalslots.

2. Ifrequiredfixdividertothebaseofthedrawerusingoptionalnutsandbolts.

STEP 3. PLASTIC ACCESSORIES

1. PlasticaccessoriescanbeplacedbetweenDividersandPartitonsinthedrawersorintoanemptydrawer.

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Care and Maintenance of BOSCOTEK Cabinets

1. Donotapply lubrication,greaseorsimilar toBOSCOTEK™cabinetsandorcabinetcomponents.AllBOSCOTEK™Cabinetdrawerslidesarepre-lubricatedandshouldnotrequireadditionallubrication.

2. Maintaincabinetfinishbycleaningregularlywithwarmsoapywater,donotapplyharshcleaningproductsorchemicals.

3. Keepcabinetmechanismsfreefromdust.

Bosco Storage Solutions recommend you care for and use your BOSCOTEK™ High Density cabinets according to the following practical usage and maintenance guidelines. Proper use and care of BOSCOTEK™ cabinets will reduce the risk of operational problems or malfunction throughout the course of your cabinet’s life and will ensure your BOSCOTEK products continue to provide superior work space storage solutions.

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Proper Use of BOSCOTEK Cabinets

STEP 1. PROPER USE OF CABINETS1. When relocating cabinets, please ensure you lock

cabinetdrawerstoavoiddrawersopening.

2. Donot“Drop”heavyitemsintodrawers.

3. Only load cabinet drawers to their maximum loadcapacity.Donotoverloaddrawers.Allloadcapacitiesspecified by BOSCOTEK are based on uniformdistributedloads(UDL).

4. Do not place items in drawers higher than the sidepanelofthedrawerbody.

5. Donotstandorsitoncabinetdrawers.

6. WerecommendBOSCOTEKHDCabinetsareboltedtothefloorpriortoloadingusingM12Masonrybolts.

STEP 2. OPENING AND CLOSING DRAWERS

1. Do not atempt to open more then one drawer at atime.

2. Donotslamdrawers.

3. Ensure all drawers are fully closed before openinganotherdrawer.

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Proper Use of BOSCOTEK Cabinets

Important: To avoid injury or damage to your BOSCOTEK product we recommend you follow the below procedure when loading your BOSCOTEK cabinet.

Always load cabinets from the bottom up, taking care to maintain even load distribution throughout each drawer.

STEP 1. LOADING HD CABINETS

1. Load the back 1/3 of the bottom drawer - Do notexceed100kg.

2. Loadtheback1/3ofthesecondbottomdrawer-Donotexceed100kg.Continue loadingdrawers in thisfashionfromthebottomofthecabinetupwarduntilyoureachthetopdrawer.

3. Repeat the process, starting at the bottom drawer,loadthenext1/3ofthedrawerandworkyourwayup.Onlyloaddrawersuptotheirmaxiumloadcapacity.

Always ensure that your cabinet’s total load does not exceed BOSCOTEK recommendations.

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Call Sales: (02) 9914 0900Email Sales: sales@gilkon.com.au