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Introduction to Beverage Warehousing Capabilities
For over 30 years, Stahlman Group has
been specializing in the planning, been specializing in the planning, design, and construction of
“World-Class” beverage facilities.
With all engineering disciplines handled in house, we’re your one-stop
engineering solution for the beverage industry.
Facility
Engineering Services
Warehouse/Distribution Planning• Facility Master Planning
• Acquisition & Facility Consolidation Planning
• Selection Area Design & Slotting
• Racking Layouts
• Storage Optimization
Facility Design• Detailed Plans and
Specs for Bidding
• Civil
• Structural
Construction Management
From preliminary
planning to
facility startup,
Stahlman Group
offers the most
comprehensive
planning,
engineering, and • Storage Optimization
• Greenfield & Brownfield Site Selection
• Inventory Profiling
• Automation Analysis
• Labor Analysis
• Distribution Network Optimization Studies
• Structural
• Architectural
• Mechanical / HVAC
• Plumbing
• Refrigeration
• Electrical
• Controls
• Materials Handling
Management• Cost Estimating
• Contractor Selections
• On-Site Supervision & Field Engineering
• Manage Project Schedule
• Final Project Accounting
• System Startup & Training
engineering, and
construction
services in the
beverage
industry.
Improvement Opportunities in
Beverage Warehousing
When is a warehouse design in need of an evaluation?
• Increased volume growth due to acquisitions
• Increasing amount of SKUs introduced to the operation
• Out-of-date material handling equipment and techniques being used
• Insufficient storage space available for the operation
• Safety concerns due to forklifts frequently crossing personnel travel patterns
• Old warehouse design not expandable and adaptable to current operations
Stahlman Group’s Warehouse Layout Solutions:
• Optimizes selection areas and storage lane depths
Warehouse Planning Solutions
for Distribution Facilities
• Uses expert analysis to gain peak operational picking rates
• Increases order accuracy and customer service
• Decreases overall labor expenses due to increased efficiency
• Improves forklift and personnel travel distance which decreases safety concerns
• Plan for future growth and operational changes
• Considers expandability and adaptability to insure facility is “right-sized” for the future
Selection Area
Design Solutions
• Complete ABC inventory analysis to optimize selection area
• Reduce travel distance through selection aisles which increases productivity
• Handle and store each type of SKU appropriately based on volume, which increases order accuracy, customer service, and reduces damage
• Design detailed rack drawings and specs for vendors
Storage Lane Depth
Optimization
• Storage lanes that are too deep or too shallow lead to inefficiencies in warehouse operations
• Our warehouse design concepts will optimize your storage lanes, while minimizing honeycombing, and increasing efficiency
• Optimizing your storage lanes leads to a better utilization of your facility’s footprint, leading to less facility capital expenditures
51- Point Distribution Facility ChecklistDue to our extensive experience in the beverage distribution industry,
we give thought to every part of the operation in our facility layout
designs. Our 51-point checklist covers all areas of the operation to
insure the facility is running at “world-class” standards.
1. Site Plan Review
2. Economic Development
3. Permitting
18. Shipping/Recv. Office
19. POS Storage
20. POS Pickup
35. Keg Cooler
36. CTW -Reserve Area
37. CTW – Selection Area
“Stahlman
Group’s vast
knowledge and
expertise proved
again that their
command of
materials
handling, design, 4. Landscaping
5. Retention Ponds
6. Site Security
7. Office Security
8. Auto Parking
9. Truck Parking
10. Co. Vehicle Parking
11. Vehicle Flow
12. Street Access
13. Employee Access
14. Visitor Access
15. Employee Flow
16. OTR Driver Control
17. Customer Pick up
21. Neon Repair
22. Draft Shop
23. Repack
24. Battery Charging
25. Sign Shop
26. Recycling Area
27. Dunnage Docks
28. Compactor
29. Floor Scrubber
30. Fork Lift Equipment
31. Dock Equipment
32. Truck Washing
33. Vehicle Maintenance
34. On Site Fueling
38. Automation
39. Outbound Staging
40. Truck Loading
41. Truck Stripping
42. Racking Layouts
43. Drivers Settlement
44. Employee Facilities
45. Offices
46. Aesthetics
47. Utility Positioning
48. Weather Positioning
49. LEEDS Certified
50. Expandability
51. Value Engineering
handling, design,
and construction
is excellent.”
-Perry Parsons
Vice President
Houston
Distributing Co.
Facility Master Planning
• By using our “51-point checklist”, the Facility Master Plan will
address every area of the operation up front, so no issues will arise
in the future.
•Stahlman Group’s Facility Master Planning studies provide a
sequenced plan, outlining all facility modifications required to
address your needs in the future.
“Stahlman Group
designed a
contemporary
facility with a
materials
handling system
that has far
exceeded any
method we could
have possibly address your needs in the future.
• By analyzing your business, the plan will develop a program to
determine the most effective way to grow your operation to support
your business model.
• When it comes time to expand, the Facility Master Plan will
provide the proper blueprint to insure the least disruption to your
current operation.
• The goal is to insure your facility is operating effectively and
efficiently for today and tomorrow.
imagined.”
-Thomas
Milewski
Director of
Operations
Origlio Beverage
Preliminary Design
• Advanced Conceptual Facility, Site and Floor Plans
• Define and Develop Interior Spaces
• Develop Building Elevations and cross-sections
• Conduct Initial Code Review
• Communicate with the Local Building
Full-Service Facility Design
Final Design
• Complete Final Design and Construction Documents
• Civil Design
• Structural Design
• Architectural Design
• Plumbing
• Electrical Design
Stahlman Group
provides a one-
stop approach
with all
engineering
disciplines
in-house, from • Communicate with the Local Building Official
• Develop and Design Mechanical, Plumbing, Refrigeration and Electrical Systems.
• Update the Preliminary Budget and Schedule
• Meet with the Owners to review the Preliminary Drawings
• Electrical Design
• Power
• Lighting
• Fire Alarm
• Refrigeration
• Ammonia
• Freon
• Mechanical Design
• HVAC
• Boiler
• Compressed Air
• Fire Protection
in-house, from
civil, structural,
architectural,
electrical, and
mechanical to
process design
and controls.
Stahlman Group is nationally regarded for our state-of-the-art facilities.
As a result, we have had the privilege of working with several of the most
renowned companies and corporations in the beer industry.
With 14 regional offices around the United States, the Stahlman Group has the
ability to service clients on a local level to provide immediate support for all
of the client’s needs.
Why Stahlman Group?
Stahlman
Group’s
in-depth
knowledge of
all facets of
planning,
materials
handling,
design, and the
construction
• Stahlman Group offers the most comprehensive planning, design,
and construction management services, all under one roof, in the
beverage industry.
• Due to our extensive knowledge in design and construction, all our construction
process allows
for a seamless
flow from
design, to
project
completion.
• Due to our extensive knowledge in design and construction, all our
preliminary planning layouts keep in mind the design and
construction process, to insure future facility costs are minimized,
and minimal issues arise.
• Since Stahlman Group focuses solely on the food and beverage
industry, we have cross-referenced knowledge of all the latest
technologies and design methods being used in the industry.
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