Beer Brewing Pfmea

F M E AProcess

Type/Model/Fabrication/Load: Item Code:Beer making (based on Indian Pale Ale) 5% IPA

Revision State:

FMEA/Process Step: Item Code:Complete beer brewing process

Revision State:

Effects S C Failure Mode Causes

Process Element: Sterilisation

8 Equipment is [Instructions]

not sterilised

9 gy

goers unwell

7

to it

9 [Instructions]

9

vinegary) U.S. imperial)

Function: Sterilise all of the equipment and then rinse with clean water and allow to dry

[5% Indian Pale Ale Beer] 40 pints of beer is

scappedAmbiguous methodolo-

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer taste has a bitterness

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

Metric / imperial

[5% Indian Pale Ale Beer]

weights and volumes

Beer aroma is poor (e.g.

not specified (including

8

7

[Brewer]

[Brewer]

beforehand

[Instructions]

(does & don'ts)

[Steriliser]

tion / ratios

[Home]

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Fails to sterilise container

used to carry water

Does not wash hands

Insufficient detail about

alternative ingredients

insufficent concentra-

7

[Brewer]

id too early

[Water]

8 [Brewer]

8 equipment ment properly

8 [Brewer]

ment properly

Poor air quality (micro

organisms present)

Washes out sterilising flu-

Domestic supply quality

is contaminated (micro

organisms present)

[5% Indian Pale Ale Beer]

Steriliser not ful-

Beer tastes of detergent

ly rinsed from

Does not rinse equip-

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Forgets to rinse equip-

8

Process Element: Preparing the Wort

6 Malt & Hops [Instructions]

not warmed

sufficiently gy

7

Beer is watery

6

[Kettle]

[Brewer]

6 [Instructions]

ing water

Characteristics: Place Malt & Hops container into warm water for a time of >= 5 mins +5

[5% Indian Pale Ale Beer]

Brewing process takes

Ambiguous methodolo-

longer than required

[5% Indian Pale Ale Beer]

[5% Indian Pale Ale Beer]

Alcohol content is not as

per product description

Thermostat failure

Impatientience / care-

lessness or inexperience

Characteristics: Add boiling water to the fermentation bucket = 5 litres +1

[5% Indian Pale Ale Beer]

Excessive boil-

Brewing process takes

Metric / imperial

6

added

U.S. imperial)

lid]

are illegible

6 [Instructions]

ing water

added

U.S. imperial)

lid]

are illegible

[Brewer]

longer than required

weights and volumes

not specified (including

[Fermentation Bucket &

Volume measurements

[5% Indian Pale Ale Beer]

Insufficient boil-

Brewing process takes

Metric / imperial

longer than required

weights and volumes

not specified (including

[Fermentation Bucket &

Volume measurements

Impatientience / care-

lessness or inexperience

6

7 Water added [Brewer]

is not at boil-

to it ing point

9

vinegary)

7

8

9

goers unwell

9

[5% Indian Pale Ale Beer]

Beer taste has a bitterness

Impatientience / care-

lessness or inexperience

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

8 [Brewer]

Omits a stage

1.8kg Malt & Hops

5 Excessive [Scales]

7 ar

7 [Instructions]

6 gy

4

6 [Brewer]

required

[Instructions]

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Characteristics: Add the ingredients to the fermentation bucket = 1 kg beer enhancer (sugar)

[5% Indian Pale Ale Beer]

Beer is too gaseous

quantity of sug-

Batteries are flat

[5% Indian Pale Ale Beer]

Beer tastes yeasty

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

Beer is too sweet

[5% Indian Pale Ale Beer]

Party goers are inebriat-

Adds more sugar than

ed to early in the night

6

(does & don'ts)

[Brewer]

Muscovado)

[Scales]

[Instructions]

U.S. imperial)

[Brewer]

Insufficient detail about

alternative ingredients

Incorrect type of sugar

used (e.g. brown sugar /

Out of calibration

Metric / imperial

weights and volumes

not specified (including

6

6 [Brewer]

dients added

malty

7 Muscovado)

5

6

4 [Instructions]

6

Impatientience / care-

lessness or inexperience

[5% Indian Pale Ale Beer]

Incorrect ingre-

Beer tastes caramelly/

Incorrect type of sugar

used (e.g. brown sugar /

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Beer is too gaseous

[5% Indian Pale Ale Beer]

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

Beer is too sweet

Insufficient detail about

[5% Indian Pale Ale Beer]

alternative ingredients

6

(does & don'ts)

8

8 [Brewer]

[Brewer]

'good' idea!)

Brewing process takes

longer than required

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Beer is not ready for

Impatientience / care-

Gavin's 40th birthday party

lessness or inexperience

Experimentation with

process (Brewer has a

8

6 Insufficient [Instructions]

quantity of

Malt & Hops gy

7

Beer is watery

[Brewer]

Hops container

[Brewer]

6 Insufficient [Instructions]

Beer is flat

7 ar gy

Beer is watery

[5% Indian Pale Ale Beer]

Alcohol content is not as

Ambiguous methodolo-

per product description

[5% Indian Pale Ale Beer]

Fails to rinse out Malt &

Impatientience / care-

lessness or inexperience

[5% Indian Pale Ale Beer]

quantity of sug-

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

7

6

[Scales]

[Brewer]

Muscovado)

[Scales]

[Instructions]

U.S. imperial)

[5% Indian Pale Ale Beer]

Insufficient alcoholic bev-

erages for the party goers

Batteries are flat

Incorrect type of sugar

used (e.g. brown sugar /

Out of calibration

Metric / imperial

weights and volumes

not specified (including

6

[Brewer]

8 [Brewer]

Omits a stage

7 [Brewer]

nation

to it

9

vinegary)

7 [Instructions]

8 gy

Impatientience / care-

lessness or inexperience

[5% Indian Pale Ale Beer]

Sugar omitted

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Wort is contami-

Beer taste has a bitterness

Fails to cover the wort

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Beer is not ready for

8

9

goers unwell

9

lid]

8 present

[Malt & Hops]

present

[Scales]

present

[Brewer]

beforehand

[Home]

[Sugar]

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

[Fermentation Bucket &

Beer is too gaseous (bad)

Bacterial contamination

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Bacterial contamination

Bacterial contamination

Does not wash hands

Poor air quality (micro

organisms present)

8

present

[Brewer]

id too early

[Brewer]

[Spoon]

present

[Malt & Hops]

batch

Bacterial contamination

Washes out sterilising flu-

Impatientience / care-

lessness or inexperience

Bacterial contamination

Poor quality product /

8

6 Ingredients [Brewer]

Beer is flat mixing not

6

ble state

7

Beer is watery

[Spoon]

[Brewer]

Omits a stage

7 [Brewer]

nation

to it beforehand

9

Function: Mix contents until ingredients are dissolved

[5% Indian Pale Ale Beer]

Impatientience / care-

[5% Indian Pale Ale Beer]

mixed to a solu-

lessness or inexperience

Brewing process takes

longer than required

[5% Indian Pale Ale Beer]

Insufficient length

[5% Indian Pale Ale Beer]

Wort is contami-

Beer taste has a bitterness

Does not wash hands

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

vinegary)

9

7 [Instructions]

8 gy

9

goers unwell

9 [Home]

8

[Spoon]

present

6 Insufficient [Brewer]

water added

5 'good' idea!)

6

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

Poor air quality (micro

[5% Indian Pale Ale Beer]

organisms present)

40 pints of beer is scapped

Bacterial contamination

Characteristics: Fill the fermentation bucket to the correct volume = 40 pints

[5% Indian Pale Ale Beer]

Insufficient alcoholic bev-

Experimentation with

erages for the party goers

process (Brewer has a

[5% Indian Pale Ale Beer]

Beer is too gaseous

[5% Indian Pale Ale Beer]

6

4

6

malty

lid]

are illegible

[Instructions]

U.S. imperial)

[Brewer]

Party goers are inebriat-

ed to early in the night

[5% Indian Pale Ale Beer]

Beer is too sweet

[5% Indian Pale Ale Beer]

Beer tastes caramelly/

[Fermentation Bucket &

Volume measurements

Metric / imperial

weights and volumes

not specified (including

Impatientience / care-

lessness or inexperience

6

lid]

7 [Instructions]

nation

to it gy

9

vinegary)

7

8 [Brewer]

9

[Fermentation Bucket &

Insufficient capacity

[5% Indian Pale Ale Beer]

Wort is contami-

Beer taste has a bitterness

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Beer is not ready for

Fails to sterilise container

Gavin's 40th birthday party

used to carry water

[5% Indian Pale Ale Beer]

9

goers unwell

9 [Brewer]

8 beforehand

[Home]

[Water]

[Brewer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

Does not wash hands

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Poor air quality (micro

organisms present)

Domestic supply quality

is contaminated (micro

organisms present)

Impatientience / care-

lessness or inexperience

8

7

nation lid]

to it

9 present

vinegary)

7 [Airlock]

8 contaminated

9 [Brewer]

goers unwell

9

8

Function: Cover fermentation bucket and insert airlock whilst temperature settles

[5% Indian Pale Ale Beer]

Wort is contami-

[Fermentation Bucket &

Beer taste has a bitterness

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Airlock or fluid content is

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

Impatientience / care-

lessness or inexperience

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

8

lid]

orange peel)

[Brewer]

Omits a stage

[Thermometer]

present

Process Element: Add yeast

8 [Brewer]

6

[Fermentation Bucket &

Plastic fatigue (cracks /

Bacterial contamination

Characteristics: Mix the yeast into the wort at a specified temperature = 22 Centigrade ± 5C

[5% Indian Pale Ale Beer]

Yeast omitted

Beer is not ready for

Impatientience / care-

Gavin's 40th birthday party

lessness or inexperience

[5% Indian Pale Ale Beer]

Brewing process takes

longer than required

6

[Brewer]

Omits a stage

7 Yeast added [Instructions]

Beer is watery when wort is

6 too hot gy

Beer is flat

6

6 [Instructions]

8

U.S. imperial)

8

Yeast omitted

[5% Indian Pale Ale Beer]

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

[5% Indian Pale Ale Beer]

Brewing process takes

longer than required

[5% Indian Pale Ale Beer]

Alcohol content is not as

Metric / imperial

per product description

weights and volumes

[5% Indian Pale Ale Beer]

not specified (including

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Airlock does not bubble

during the fermentation

8

yeast is killed

[Brewer]

[Thermometer]

6 Yeat not [Instructions]

ble state gy

[Brewer]

Omits a stage

[Brewer]

[5% Indian Pale Ale Beer]

Impatientience / care-

lessness or inexperience

Out of calibration

[5% Indian Pale Ale Beer]

Brewing process takes

mixed to a solu-

Ambiguous methodolo-

longer than required

Impatientience / care-

6

6 Yeast added [Brewer]

when wort is

too cold

7 [Spoon]

nation

to it present

9

vinegary)

7 [Home]

lessness or inexperience

[5% Indian Pale Ale Beer]

Brewing process takes

Impatientience / care-

longer than required

lessness or inexperience

[5% Indian Pale Ale Beer]

Wort is contami-

Beer taste has a bitterness

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Poor air quality (micro

8

9 [Thermometer]

goers unwell present

9

8 [Brewer]

beforehand

7 Airlock is not [Brewer]

to it

9

vinegary)

7

8

[5% Indian Pale Ale Beer]

organisms present)

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Does not wash hands

Function: Cover fermentation bucket and insert airlock

[5% Indian Pale Ale Beer]

Beer taste has a bitterness

inserted into lid

Impatientience / care-

lessness or inexperience

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Beer is not ready for

8

9

goers unwell

9

8 [Brewer]

Omits a stage

8

7 [Airlock]

nated

to it contaminated

9

vinegary)

7

lid]

8 present

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Airlock does not bubble

during the fermentation

[5% Indian Pale Ale Beer]

Beer is contami-

Beer taste has a bitterness

Airlock or fluid content is

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

[Fermentation Bucket &

Beer is cloudy/hazy

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer is not ready for

8

9 [Brewer]

goers unwell beforehand

9

8

8 [Brewer]

sealed /

pushed home

Process Element: Primary Fermentation

7

nated lid]

to it

9 orange peel)

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

Does not wash hands

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Lid is not fully

Airlock does not bubble

Impatientience / care-

during the fermentation

lessness or inexperience

Characteristics: Beer is allowed to ferment for = 6 days ±2

[5% Indian Pale Ale Beer]

Beer is contami-

[Fermentation Bucket &

Beer taste has a bitterness

Plastic fatigue (cracks /

[5% Indian Pale Ale Beer]

9

vinegary)

7 [Airlock]

8 contaminated

9

goers unwell

9

8

6 Beer leakage

lid]

8 orange peel)

[Home]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Airlock or fluid content is

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

[Fermentation Bucket &

Insufficient alcoholic bev-

erages for the party goers

Plastic fatigue (cracks /

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Shelf strength in airing

cupboard is inadequate

8 Fermentation [Brewer]

does not

8 bles exit air-

lock)

[Water]

[Water]

rine content)

[Home]

[5% Indian Pale Ale Beer]

Beer is not ready for

Uses only boiling water

Gavin's 40th birthday party

occur (no bub-

when preparing the wort

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Domestic supply quality

is contaminated (micro

organisms present)

Domestic supply quality

is contaminated (chlo-

Ambient temperature is

8

[Home]

[Yeast]

6 Fermentation [Instructions]

too low / incorrect prox-

imity to heat source

Ambient temperature is

too high / incorrect prox-

imity to heat source

Past best before date

[5% Indian Pale Ale Beer]

6

process

stopped too gy

7 early

6

malty

7 [Brewer]

4

5

6 Temperature [Home]

Beer is flat fluctuations

4

Alcohol content is not as

Ambiguous methodolo-

per product description

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Beer tastes caramelly/

[5% Indian Pale Ale Beer]

Beer tastes yeasty

Impatientience / care-

[5% Indian Pale Ale Beer]

lessness or inexperience

Beer is too sweet

[5% Indian Pale Ale Beer]

Beer is too gaseous

Characteristics: Beer is allowed to ferment in constistent temperature of = 20-25C

[5% Indian Pale Ale Beer]

Location is close to

[5% Indian Pale Ale Beer]

draughts / UV light source

Beer is too sweet

7

to it

6

8 [Instructions]

8 gy

8

yeast is killed

8 [Home]

too high

8

8

yeast is killed

[5% Indian Pale Ale Beer]

Beer taste has a bitterness

[5% Indian Pale Ale Beer]

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

[5% Indian Pale Ale Beer]

Temperature is

Beer is not ready for

Ambient temperature is

Gavin's 40th birthday party

too high / incorrect prox-

[5% Indian Pale Ale Beer]

imity to heat source

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

8

[Instructions]

gy

6 [Home]

too low

8

8

[Instructions]

gy

Process Element: Keg Fermentation

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Temperature is

Brewing process takes

Ambient temperature is

longer than required

too low / incorrect prox-

[5% Indian Pale Ale Beer]

imity to heat source

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Airlock does not bubble

during the fermentation

Ambiguous methodolo-

Function: Syphon the fermenting beer into a keg avoiding the sediment

7 [Syphon]

nated

to it present

9

vinegary)

7 [Home]

8

9 [Brewer]

goers unwell beforehand

9

8 [Keg]

orange peel)

[Keg]

present

6 Beer spillage [Brewer]

[5% Indian Pale Ale Beer]

Beer is contami-

Beer taste has a bitterness

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Poor air quality (micro

[5% Indian Pale Ale Beer]

organisms present)

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

Does not wash hands

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Plastic fatigue (cracks /

Bacterial contamination

[5% Indian Pale Ale Beer]

6 Beer spillage

8

[Syphon]

[Syphon]

[Keg]

7 Excess sedi- [Brewer]

4

Insufficient alcoholic bev-

Impatientience / care-

erages for the party goers

lessness or inexperience

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Insufficient length

Multi-section product

Insufficient capacity

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

ment decanted

Impatientience / care-

[5% Indian Pale Ale Beer]

lessness or inexperience

Party goers have 'wind'

the next day

4

[Instructions]

gy

7 [Keg]

nated

to it present

9

vinegary)

7 [Scales]

8 present

9 [Sugar]

Ambiguous methodolo-

Characteristics: Add additional ingredients = 150 g ±30g

[5% Indian Pale Ale Beer]

Beer is contami-

Beer taste has a bitterness

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

Bacterial contamination

goers unwell

9

present

9

8

[Spoon]

present

[Brewer]

beforehand

5 Excessive [Instructions]

6 ar

U.S. imperial)

4

6

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

Bacterial contamination

Does not wash hands

[5% Indian Pale Ale Beer]

Beer is too gaseous

quantity of sug-

Metric / imperial

[5% Indian Pale Ale Beer]

weights and volumes

Alcohol content is not as

not specified (including

per product description

[5% Indian Pale Ale Beer]

Beer is too sweet

[5% Indian Pale Ale Beer]

Party goers are inebriat-

ed to early in the night

7 [Brewer]

6

[Brewer]

required

[Instructions]

gy

[Scales]

[Scales]

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Impatientience / care-

[5% Indian Pale Ale Beer]

lessness or inexperience

Brewing process takes

longer than required

Adds more sugar than

Ambiguous methodolo-

Out of calibration

6

5 [Brewer]

dients added

6

Muscovado)

4

6

malty

6

6 Insufficient [Brewer]

Beer is flat

6 ar

'good' idea!)

7

Beer is watery

Batteries are flat

[5% Indian Pale Ale Beer]

Incorrect ingre-

Beer is too gaseous

Incorrect type of sugar

[5% Indian Pale Ale Beer]

used (e.g. brown sugar /

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

Beer is too sweet

[5% Indian Pale Ale Beer]

Beer tastes caramelly/

[5% Indian Pale Ale Beer]

Party goers are inebriat-

ed to early in the night

[5% Indian Pale Ale Beer]

quantity of sug-

Experimentation with

[5% Indian Pale Ale Beer]

process (Brewer has a

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

7

[Brewer]

Omits a stage

[Instructions]

U.S. imperial)

[Brewer]

Metric / imperial

weights and volumes

not specified (including

Impatientience / care-

lessness or inexperience

7

[Instructions]

(does & don'ts)

[Instructions]

gy

6 [Brewer]

Beer is flat

7

Beer is watery

6

7 [Keg]

Insufficient detail about

alternative ingredients

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Sugar omitted

Impatientience / care-

[5% Indian Pale Ale Beer]

lessness or inexperience

[5% Indian Pale Ale Beer]

Alcohol content is not as

per product description

Characteristics: Beer is allowed to ferment for = 7 days +6

[5% Indian Pale Ale Beer]

Beer is contami-

7

nated

to it present

9

vinegary)

7

8

9

goers unwell

9

8

6 Beer leakage [Keg]

orange peel)

8

Beer taste has a bitterness

Bacterial contamination

[5% Indian Pale Ale Beer]

Beer aroma is poor (e.g.

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

Beer makes the party

[5% Indian Pale Ale Beer]

Beer is too gaseous (bad)

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Insufficient alcoholic bev-

Plastic fatigue (cracks /

erages for the party goers

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

8

Beer leakage

[Keg]

7 Fermentation [Brewer]

process

6 stopped too

early

4

7

4

the next day

[Instructions]

gy

[Brewer]

Insufficient capacity

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

Impatientience / care-

[5% Indian Pale Ale Beer]

lessness or inexperience

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

Beer is too sweet

[5% Indian Pale Ale Beer]

Beer tastes yeasty

[5% Indian Pale Ale Beer]

Party goers have 'wind'

Ambiguous methodolo-

Experimentation with

4

'good' idea!)

[Yeast]

7 [Home]

too low

6

4

process (Brewer has a

Insufficient resistance to

high alcohol content

Characteristics: Beer is allowed to ferment in constistent temperature of = 20-25C

[5% Indian Pale Ale Beer]

Temperature is

Beer is cloudy/hazy

Ambient temperature is

[5% Indian Pale Ale Beer]

too low / incorrect prox-

Alcohol content is not as

imity to heat source

per product description

[5% Indian Pale Ale Beer]

Beer is too sweet

7

4

the next day

4 [Instructions]

too high

6

U.S. imperial)

8

7

8 [Home]

yeast is killed

[5% Indian Pale Ale Beer]

Beer tastes yeasty

[5% Indian Pale Ale Beer]

Party goers have 'wind'

[5% Indian Pale Ale Beer]

Temperature is

Beer is too sweet

Metric / imperial

[5% Indian Pale Ale Beer]

weights and volumes

Alcohol content is not as

not specified (including

per product description

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Beer is cloudy/hazy

[5% Indian Pale Ale Beer]

Ambient temperature is

too high / incorrect prox-

imity to heat source

8

[Instructions]

gy

6 Temperature [Brewer]

Beer is flat fluctuations

4

7

to it

6

8

8

8 [Home]

Ambiguous methodolo-

[5% Indian Pale Ale Beer]

Impatientience / care-

[5% Indian Pale Ale Beer]

lessness or inexperience

Beer is too sweet

[5% Indian Pale Ale Beer]

Beer taste has a bitterness

[5% Indian Pale Ale Beer]

Alcohol content is not as

per product description

[5% Indian Pale Ale Beer]

40 pints of beer is scapped

[5% Indian Pale Ale Beer]

Beer is not ready for

Gavin's 40th birthday party

[5% Indian Pale Ale Beer]

yeast is killed

8

[Instructions]

gy

Excessive variations in

the ambient temperature

Ambiguous methodolo-

F M E AProcess

Responsible:

Company:

Responsible:

Company:

Preventive Action O Detection Action D RPN

Process Element: Sterilisation

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 36

ingredients and re-read at

each stage of the

Number: 1.1Page:  

Created: 13/03/2013

Created: 13/03/2013

Modified: 13/03/2013

Sterilise all of the equipment and then rinse with clean water and allow to dry

Shop owner / supplier

2

brewing process

2 36

advice

Measuring devices at

Gavin's home display both

imperial & metric units

Initial State: 13/03/2013

Instructions clearly express 3 none 10 270

that all equipment needs tobe sterilised

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 90

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Quantity is specified in the 3 Sterilising solution 4 108

instructions has a strong smell

Instructions specify imperialand metric weights and vol-umes

Initial State: 13/03/2013

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Instructions clearly express 3 Sterilising solution 2 54that all equipment needs to has a strong smellbe sterilised

Initial State: 13/03/2013

Water quality is assured by 2 none 10 180

water board

Revision State: 20/03/2013

2 Beer clarity and 8smell are checkedduring the sec-onadary fermenta-tion stage

Initial State: 13/03/2013

Instructions clearly express 3 Sterilising solution 2 48

that all equipment needs to has a strong smell

be sterilised

Initial State: 13/03/2013

Instructions clearly express 2 Sterilising solution 2 32

that all equipment needs to has a strong smellbe sterilised

Past experiences with simi-

{144}

lar brew kits that are being

2 2 32

drank with gusto!

Process Element: Preparing the Wort

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

TPM on all devices 2 Visual inspection 1 14

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Place Malt & Hops container into warm water for a time of >= 5 mins +5

{105}

Add boiling water to the fermentation bucket = 5 litres +1

Use of good quality brew kit 2 Directions are read 2 24

ingredients and re-read at

Shop owner / supplier each stage of theadvice brewing process

Measuring devices atGavin's home display bothimperial & metric units

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 2 12chased (JIT)

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 24

ingredients and re-read at

Shop owner / supplier each stage of theadvice brewing process

Measuring devices atGavin's home display bothimperial & metric units

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 2 12chased (JIT)

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 180

lar brew kits that are being

drank with gusto!

3 none 10 180

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5 {90}

the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

{135}

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 189

lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

1.8kg Malt & Hops

Initial State: 13/03/2013

Alternative scales available 4 Scales clearly dis- 1 28

play a battery lev-

el symbol

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Ingredients and quantities 5 Electronic scales 1 35

are specified in the instruc- within accurate totions 0.25g

Initial State: 13/03/2013

Add the ingredients to the fermentation bucket = 1 kg beer enhancer (sugar)

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 70

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Ingredients and quantities 2 Sugar packaging 1 14

are specified in the instruc- is clearly labelled

tions

Past experiences with simi-lar brew kits that are beingdrank with gusto!

Shop owner / supplieradvice

Initial State: 13/03/2013

TPM on all devices 3 1 standard bag of 3 63

white cane sugarshould weighapprox. 1kg (Gold

Digital scales used sample)

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

Shop owner / supplier each stage of theadvice brewing process

Measuring devices atGavin's home display bothimperial & metric units

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Ingredients and quantities 2 Sugar packaging 1 16

are specified in the instruc- is clearly labelled

tions

Past experiences with simi-

lar brew kits that are being

drank with gusto!

Shop owner / supplier

advice

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 5 80

{105}

ingredients

2

read thoroughly

5 80

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Past experiences with simi- 5 none 10 400

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

5 Smell & clarity 6checks - smallglass pouredbefore 6 days intofinal fermentation

{120}

{240}

5

process

6

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Instructions include special 2 Visual inspection 2 28

care points

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

{240}

{105}

2

before commenc-

3 42

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Alternative scales available 4 Scales clearly dis- 1 28

play a battery lev-el symbol

Initial State: 13/03/2013

Ingredients and quantities 2 Sugar packaging 1 14

are specified in the instruc- is clearly labelled

tions

Past experiences with simi-lar brew kits that are beingdrank with gusto!

Shop owner / supplieradvice

Initial State: 13/03/2013

TPM on all devices 3 1 standard bag of 3 63

white cane sugarshould weighapprox. 1kg (Gold

Digital scales used sample)

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

Shop owner / supplier each stage of theadvice brewing process

Measuring devices atGavin's home display bothimperial & metric units

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 168

lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly

{105}

2

before commenc-

3 54

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Shop owner / supplier 2 none 10 180

advice

Use of good quality brew kitingredients

Basic hygiene practice

Mixed with boiling water toensure sterility

Initial State: 13/03/2013

Instructions include special 2 none 10 180care points

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Shop owner / supplier 2 none 10 180

advice

Use of good quality brew kitingredients

Mixed with boiling water toensure sterility

Basic hygiene practice

Initial State: 13/03/2013

Instructions clearly express 3 Sterilising solution 2 54that all equipment needs to has a strong smellbe sterilised

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Instructions include special 2 none 10 180care points

Initial State: 13/03/2013

Shop owner / supplier 2 none 10 180

advice

Use of good quality brew kitingredients

Past experiences with simi-

{135}

lar brew kits that are being

2 none 10 180

drank with gusto!

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Shop owner / supplier 1 Cannot complete 1 7

advice and move on tonext operation

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 147lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Mix contents until ingredients are dissolved

{105}

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Instructions include special 2 none 10 180care points

Initial State: 13/03/2013

Past experiences with simi- 5 none 10 300

lar brew kits that are being

drank with gusto!

Instructions supplied with

Fill the fermentation bucket to the correct volume = 40 pints

each brewing kit & can be

5 none 10 300

downbloaded from the

internet

Revision State: 20/03/2013

5 Smell & clarity 6

checks - small

glass pouredbefore 6 days intofinal fermentationprocess

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 2 12chased (JIT)

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 24

ingredients and re-read at

Shop owner / supplier each stage of theadvice brewing process

Measuring devices atGavin's home display bothimperial & metric units

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 180

lar brew kits that are being

{180}

drank with gusto!

3 none 10 180

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5 {90}

the instructions

Initial State: 13/03/2013

Past experiences with simi- 2 Visual inspection 1 12lar brew kits that are being

drank with gusto!

Shop owner / supplieradvice

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 54

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Instructions clearly express 3 none 10 270

that all equipment needs to

3 none 10 270

be sterilised

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Water quality is assured by 2 none 10 180

water board

Revision State: 20/03/2013

2 Beer clarity and 8smell are checkedduring the sec-onadary fermenta-tion stage

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

{144}

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Instructions include special 2 Visual inspection 5 90

care points

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from the

{135}

Cover fermentation bucket and insert airlock whilst temperature settles

internet

3 none 10 270

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 45chased (JIT)

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 189lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

Initial State: 13/03/2013

Instructions include special 2 none 10 180care points

Process Element: Add yeast

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

{135}

Mix the yeast into the wort at a specified temperature = 22 Centigrade ± 5C

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 168lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 32

ingredients and re-read at

Shop owner / supplier each stage of the

advice brewing process

{120}

Measuring devices at

2 2 32

Gavin's home display bothimperial & metric units

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Mechanical thermometer 2 Visual inspection 3 48

used

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 36

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 126lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 180

{120}

lar brew kits that are being

3 none 10 180

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5 {90}

the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 180

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5 {90}

the instructions

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 270

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from theinternet

Revision State: 20/03/2013

Cover fermentation bucket and insert airlock

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Past experiences with simi- 3 subsequent stages 7 189

lar brew kits that are being will be affected

drank with gusto! (detection post

process)

Initial State: 13/03/2013

Instructions include special 2 Visual inspection 5 90

care points

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

{135}

2 none 10 180

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Process Element: Primary Fermentation

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 45

{120}

Beer is allowed to ferment for = 6 days ±2

chased (JIT)

1 Visual inspection 5 45

Initial State: 13/03/2013

Instructions include special 2 Visual inspection 5 90

care points

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 40

chased (JIT)

Initial State: 13/03/2013

Office floor used instead 1 none 1 8

Initial State: 13/03/2013

Cost and time limitations 1 Primary fermenta- 7 56

tion will be imped-

ed / airlock doesnot bubble

Initial State: 13/03/2013

Water quality is assured by 2 none 10 160

water board

Revision State: 20/03/2013

2 Beer clarity and 8smell are checkedduring the sec-onadary fermenta-tion stage

Initial State: 13/03/2013

Water quality is assured by 2 Water Chlorination 2 32water board can be smelt from

the tap (UStap=faucet)

Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

{128}

mate and centrally heated

2

(wife)

3 48

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-drank with gusto! covered when

teenage son want

Home is in the UK, which is to shower)unlikely to lead to excessive-ly high temperatures

Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-drank with gusto! covered when

teenage son want

Warm floor space in office to shower)has been assigned (loca-tion where the cat usuallysleeps!)

Initial State: 13/03/2013

Use of good quality brew kit 2 none 10 160

ingredients

Past experiences with simi-lar brew kits that are beingdrank with gusto!

Revision State: 20/03/2013

2 Visual inspection 2 32

Audible sounds ofbubbles exiting theairlock expectedwithin 24 hours

Initial State: 13/03/2013

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Home is double glazed 1 Climate supervisor 3 24

(wife)

{105}

Beer is allowed to ferment in constistent temperature of = 20-25C

Controlled environment

1 3 24

fermentation bucket is cov-

ered

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewing

advice

Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-drank with gusto! covered when

teenage son want

Warm floor space in office to shower)has been assigned (loca-

tion where the cat usually

2 3 48

sleeps!)

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-

drank with gusto! covered when

teenage son want

Home is in the UK, which is to shower)unlikely to lead to excessive-ly high temperatures

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 48

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

Process Element: Keg Fermentation

Syphon the fermenting beer into a keg avoiding the sediment

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Controlled environment 3 none 10 270

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Products recently pur- 1 Visual inspection 5 45chased (JIT)

Initial State: 13/03/2013

Instructions include special 2 none 10 180care points

Initial State: 13/03/2013

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Shop owner / supplier 1 Cannot complete 1 8

advice and move on tonext operation

Initial State: 13/03/2013

Compression fit at joint 3 Visual inspection 2 48

Initial State: 13/03/2013

Past experiences with simi- 2 Visual inspection 1 16

lar brew kits that are beingdrank with gusto!

Shop owner / supplieradvice

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

{120}

drank with gusto!

3 none 10 210

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

Instructions include special 2 none 10 180

care points

Initial State: 13/03/2013

{105}

Add additional ingredients = 150 g ±30g

Initial State: 13/03/2013

Shop owner / supplier 2 none 10 180

advice

Use of good quality brew kit

ingredients

Mixed with boiling water toensure sterility

Basic hygiene practice

Initial State: 13/03/2013

Instructions include special 2 none 10 180care points

Initial State: 13/03/2013

Common sense / hygiene 3 none 10 270

Initial State: 13/03/2013

Use of good quality brew kit 2 Directions are read 2 28

ingredients and re-read at

each stage of the

Shop owner / supplier brewing process

advice

Measuring devices at

Gavin's home display both

imperial & metric units

Initial State: 13/03/2013

Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

Revision State: 20/03/2013

3 Regular referal to 5

the instructions

Initial State: 13/03/2013

Ingredients and quantities 5 Electronic scales 1 35are specified in the instruc- within accurate totions 0.25g

Initial State: 13/03/2013

Use of good quality brew kit 2 Instructions are 3 42

ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

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TPM on all devices 3 1 standard bag of 3 63

white cane sugarshould weighapprox. 1kg (Gold

Digital scales used sample)

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{105}

Alternative scales available 4 Scales clearly dis- 1 28

play a battery lev-el symbol

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Ingredients and quantities 2 Sugar packaging 1 12

are specified in the instruc- is clearly labelled

tions

Past experiences with simi-

lar brew kits that are being

drank with gusto!

Shop owner / supplier

advice

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lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from the

5 none 10 350

internet

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5 Smell & clarity 6checks - smallglass pouredbefore 6 days intofinal fermentationprocess

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Past experiences with simi- 3 subsequent stages 7 147lar brew kits that are being will be affecteddrank with gusto! (detection post

process)

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ingredients and re-read at

Shop owner / supplier each stage of theadvice brewing process

Measuring devices atGavin's home display bothimperial & metric units

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lar brew kits that are being

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

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3 Regular referal to 5

the instructions

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3 5

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ingredients read thoroughly

before commenc-

Shop owner / supplier ing brewingadvice

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ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

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Past experiences with simi- 3 none 10 210

lar brew kits that are beingdrank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from the

internet

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the instructions

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{105}

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Beer is allowed to ferment for = 7 days +6

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care points

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Products recently pur- 1 Visual inspection 5 40

chased (JIT)

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lar brew kits that are beingdrank with gusto!

Shop owner / supplieradvice

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Past experiences with simi- 3 none 10 210

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from theinternet

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3 Regular referal to 5

the instructions

Initial State: 13/03/2013

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ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

Initial State: 13/03/2013

Past experiences with simi- 5 none 10 350

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lar brew kits that are being

5 none 10 350

drank with gusto!

Instructions supplied witheach brewing kit & can bedownbloaded from theinternet

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5 Smell & clarity 6checks - smallglass pouredbefore 6 days intofinal fermentationprocess

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Shop owner / supplier 3 none 10 210

advice

Use of good quality brew kitingredients

Past experiences with simi-lar brew kits that are beingdrank with gusto!

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Home is in a temperate cli- 2 Climate supervisor 3 42

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-

drank with gusto! covered when

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Beer is allowed to ferment in constistent temperature of = 20-25C

Home is in the UK, which is

2

teenage son want

3 42

unlikely to lead to excessive- to shower)

ly high temperatures

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ingredients and re-read at

each stage of the

Shop owner / supplier brewing process

advice

Measuring devices at

Gavin's home display both

imperial & metric units

Initial State: 13/03/2013

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Past experiences with simi- Lack of hot domes-

lar brew kits that are being tic water supply (dis-drank with gusto! covered when

teenage son want

Warm floor space in office to shower)has been assigned (loca-tion where the cat usually

sleeps!)

2 3 48

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ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

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Past experiences with simi- 3 none 10 240

lar brew kits that are being

drank with gusto!

Instructions supplied with

each brewing kit & can be

downbloaded from theinternet

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3 Regular referal to 5

the instructions

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{120}

Home is in a temperate cli- 2 Climate supervisor 3 48

mate and centrally heated (wife)

Lack of hot domes-tic water supply (dis-covered whenteenage son wantto shower)

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ingredients read thoroughlybefore commenc-

Shop owner / supplier ing brewingadvice

R/D

Process Element: Sterilisation

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