AXON’ EXPERTISE in ROUND WIRES and CABLESautomobilkabel.de/Axon_automobilkabel.pdf · FLAT CABLES...

AXON’ EXPERTISEin ROUND

WIRES and CABLES

Wires insulated for specific applications

Weight saving

• With Aluminium wires– Up to 50 % weight saving with thin wall insulation

– Fluoropolymers insulation ( ETFE , FEP ,PFA , PTFE)

– High temperature resistance and 0 Hal materials ( PEEK range 260 °C , Poliax 120°C … )

FLAT CABLESweight reductions, flexibility

• FFC laminated for connection PCB to PCB or PCB to LCD

• FFC laminated for SRC

• FFC extruded for SRC

• FFC extruded for body applications

• FFC extruded for engine compartment applications

• FFC for low voltage differential signal

• FFC with SMT

Wires insulated for specific applications

Miniaturisation

• Ultra miniature single wires- Conductor minimum size :

AWG 5007 - Construction: 7 x 0.010mm => Ø : 30 µm (for comparison : average single hair : 60 µm)

- FEP insulation thickness: 30 µm - Final wire diameter : 100 µm

High temperature wiresand cables

• PTFE insulated wires

– Nickel/steel alloy conductor

– PTFE jacket

• Applications :

– Oxygen sensor (Lambda probe)

– High temperature sensors

PTFE on Bare Copper

• Applications:

– High temperature 260°C– Sensor

PTFE on Bare Copper

• Example :– Cooking plate

– Electrical oven

– Boiler’s burner

– Engines of automotive

– And more…

• Special process

– From AWG 32 (0.032mm2)

to AWG 20 (0.616mm2)

Miniaturisation and weight saving

• High data rate and high frequency– Picocoax®, miniature coaxial coaxial coaxial coaxial cablescablescablescables

• Miniaturisation : AWG 36 to AWG 46

• Good compromise between small diameter

(e.g 0.20 mm) and capacitance (50 or 100 pF/m)

• High flexibility

• Good solderability

Miniaturisation and weight saving

• High data rate and high frequency

– AXON’ miniature coaxial cables for wireless applications

• Good EMI protection

• Low perturbation of digital data

• Expertise in interconnect

processes

Coaxial structure

• High data rate and high frequency– AXON’ miniature coaxial cables for

wireless transmission

WiWiWiWi----FiFiFiFi– IEEE802.11a : 54 Mbits/s – 5.8 GHz

– IEEE802.11b : 11Mbits/s- 2.4 GHz

– IEEE802.11g : 54 Mbits/s-2.4 GHz

Coaxial structure

• High data rate and High data rate and High data rate and High data rate and highhighhighhigh frequencyfrequencyfrequencyfrequencyBluetoothBluetoothBluetoothBluetooth®®®®, , , , 802.15.1 1 Mbits/s – 2.4 GHz

– Application :

» short distance and low rate

» Connection to headset, mobile phone, PDA

Ultra Ultra Ultra Ultra WideWideWideWide Band, IEEE802.15.3Band, IEEE802.15.3Band, IEEE802.15.3Band, IEEE802.15.3– Application : Data or video rate > 480 Mbits/s

WimaxWimaxWimaxWimax, IEEE802.16, IEEE802.16, IEEE802.16, IEEE802.16– Application : large area of connection around a base

station : 50 to 70 km

Coaxial structure

• Quasiflex®, hand formable coaxial cables

– Similar electrical performance

to semi-rigid cables

– Excellent shielding efficiency

– Excellent memory properties

– Easy to install and no tooling is required

Coaxial structure athyperfrequency

• Axowave– 5 mm with SMA connectors

– 8 mm with N connectors

• Main Characteristics

– Celloflon° insulation &/or Alveolar structure

– High frequency ( up to 26 GHz)

– Very low losses

High data rate and high frequency

• Low noise coaxial cables– Decrease of audio noise due to oscillations,

vibrations etc, in some cases by much as 2000 times

– Good dielectric properties of the cable

• Applications : – Piezoelectric components

– Accelerometers

– Sensors

High Voltage wires

• High voltage with thin insulation

– e.g. : 20 kV DC wire with following construction:

• AWG 2219 (20 kV) => Ø 0.752 mm

• AWG 2419 (18 kV ) => Ø 0.600 mm

– Nominal insulation thickness: 0.3 mm !!

– Partial Discharge control

Pair or Quad for Datas transmissions

High data rate and High data rate and High data rate and High data rate and highhighhighhigh frequencyfrequencyfrequencyfrequency transmission transmission transmission transmission

• Data bus transmission system

– Data bus screened twisted pair cables or quads

– Data bus cables according to MIL, EN or customer’s specification. ( e.g. Bus 1553)

Data transmission

• High data rate and High data rate and High data rate and High data rate and highhighhighhigh frequencyfrequencyfrequencyfrequency

• Data bus transmission system

• In-line micro couplers or removable couplers

• Bus terminator

• Splices with controlled

impedance

24/06/201024/06/201024/06/201024/06/2010 ---- 18181818----

High Flexible Flat Cable

• Flextrack– Flexible and light

– Over 10 Millions of Flex Cycles

– Low bend radius : 25 mm

– Heat dissipation

– Temperature range : - 40°C/+80°C