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Automobile Industry: India
4th
in passenger vehicle production
in the world
7th
in commercial vehicle production
in the world
Source: Society of Indian Automobile Manufacturers (SIAM), ACMA Annual Report 2019, FDI Factsheet (DPIIT Sep 2019), Invest India
2 Wheeler 79%
Passenger13%
Commercial 4%
3 wheeler 4%
Automobile Category wise share
0
5,000,000
10,000,000
15,000,000
20,000,000
25,000,000
30,000,000
35,000,000
2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
Ve h i c l e s p r o d u c e d ( U n i t s )
0
500,000
1,000,000
1,500,000
2,000,000
2,500,000
3,000,000
3,500,000
4,000,000
4,500,000
5,000,000
2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
Ve h i c l e s ex p o r t e d ( U n i t s )
CAGR 6.8%CAGR 6.2%
$ 24.2 bn FDI Inflow (5.1% of total FDI from 2000 to 2020)
24.5 mn 2-Wheeler(Units manufactured in 2018-19)
4.63 mn Vehicles Exported (In 2018-19, growth of 14.5% YoY)
1st
in 2-wheeler production in the
world
4th
in automobile production in the
world
31 mn Vehicles Produced (In 2018-19, growth of 6.3% YoY)
3
2.3%Share in India's
GDP
1.5 mn.Employment
generated
13%Industry Growth
Rate
4%Share in India’s
export
Source: ACMA Annual Report 2019
3538.41 39.05
43.55
51.2
56.52
0
10
20
30
40
50
60
2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
10.1611.21 10.83 10.9
13.5
15.17
0
2
4
6
8
10
12
14
16
2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
Auto Component Annual Turnover (in US$ billion)
Auto Component Export (in US$ billion)
Engine Components26%
Suspension& Braking
16%
Body/ Chassis/ BiW 14%
Drive Transmission &
Steering 13%
Elect & Electronics12%
Interiors (non-electro) 11%
Consumables & Misc. 6%
Cooling Sys. 1%
Rubber 1%
Auto Component wise Share
Auto Component: India
$ 56.52 bn Industry(in 2018-19. $ 200 bn projection by 2026)
$ 15.17 bn export (in 2018-19)
$ 10.1 bn Aftermarket segment (in 2018-19)
USA, Germany, UK, Thailand & Italy (Top destinations for exports)
4
Source: Automotive Mission Plan 2016-26 (AMP), National Electric Mobility Mission Plan 2020 (NEMMP), NATRiP
• AMP aims to keep automotive industry as front runner in ‘Make in India’ program and tocontribute more than 12% in GDP and 40% in manufacturing sector.
• Prominent intervention points under AMP are encouragement to Electric Vehicles,Free Trade Agreements, Skill Development, Automotive Specific Infrastructure, Export &Transportation services etc.
Automotive Mission Plan 2016-26 (AMP)
Government of India Policies
• Setting up of testing and R&D facilities in automotive technology to create globalcompetencies.
• Enhancement of skills for product development and manufacturing.
National Automotive Testing R&D Infrastructure Project (NATRiP)
• NEMMP encourages reliable, affordable and efficient EVs for promotion & developmentof manufacturing, infrastructure, technology & awareness.
• Under Fame-2 scheme incentivizing & promoting e-vehicles & charging infrastructurewith total outlay of INR 10000 Cr., w.e.f. 1st April 2019
National Electric Mobility Mission Plan 2020 (NEMMP)
5
Growth Drivers
Source: Economic Survey 2019-20 Invest India, India Brand Equity Foundation (IBEF),
• Ease of Doing Business
• Simplified Tax Structure
• Availability of low costlabor
• Cost advantage as comparedto European & Americanmarkets
• Rise in demand of vehiclesdue to growth in middleincome group and youngpopulation
• Proximity to the Gulf andASEAN markets for Export(United States of America,Sri Lanka, Africa, Nepal &Bangladesh etc.)
• Government Incentives for Electric Vehicle & Charging infra.
• ‘Make in India’ initiative to boost manufacturing
• India has 6 million km ofroadways in the year 2019,~30 km of roads built perday
• High demand of commercialvehicle due toinfrastructure developmentby Government of India
6
Automotive Value Chain
• Powertrain Lab• Safety Lab/Fatigue Lab• Vehicle Evaluation• Engine/Body/ Chassis
Design• R&D Track
• Steel, aluminum, copper
• Glass • Rubber • Special fibers
• Engine• Gearbox parts• Drive axle• Steering • Suspension• Brakes
• Ports• Railways• Road Transport
• Distribution• Retailing• Equipment/
Accessories• Auto Service
Co
mp
on
en
ts
Source: https://www.iacegujarat.com/, http://www.madehow.com/Volume-1/Automobile.html, https://www.natrip.in/, https://www.garc.co.in/garc-facilities/power-train-lab/
R&D and DesignRaw Material
Supply
Parts and
Components
Export & Transport
Sales & Service
• Testing R&D center under NATRiP
• Robust Supply of material such as steel, copper, rubber etc.
• Up to 95% of the auto components manufactured locally
• Strong network of Ports, Railways lines and National highways
• Well organized Distribution network which includes storage, facilities, inventory and servicesS
tre
ng
th
• R&D opportunities in Electric vehicle & components development
• Huge Market for specialize raw material
• Manufacturing of Automobile electronics and key parts
• Automobile export capacity and Shipping infrastructure
•Manufacturing of high quality service apparatus
•Labor skill institutes
Op
po
rtu
nit
y
7
Gujarat Auto Industry
Gujarat Auto Industry Map
Source : Directorate General of Commercial Intelligence and Statistics data, GIDC Gujarat
Delhi- Mumbai Industrial Corridor influence area
0.099 0.106 0.11
0.29
0.86
1.1
0
0.2
0.4
0.6
0.8
1
1.2
2012-13 2013-14 2014-15 2015-16 2016-17 2018-19
Value of Auto & Auto Component Export (US$ billion)
Well-developed auto clusters in Ahmedabad-Sanand, Mandal-Becharaji, Hansalpur–Vithalpur, Vadodara-Halol and Rajkot
Rajkot
Halol
Ahmedabad
Bharuch
Sanand
Vadodara
Becharaji
Dholera
Pipavav
MundraKandla
Mandal
Jamnagar
• Emerging investment destination for major automobile & ancillarycompanies with plug & play infrastructure
• Clusters comprising automobile, castings & machine tools, brassparts, engines, electric motors, bearings and auto-ancillaries
• Ideal automobile export-hub with excellent port connectivity andwell connected to northern, central and western regions in India
• Motor vehicle registration reached 25.2 million in 2018-19, additionof 6.5 million in last 5 years
8
Auto & Auto Component Companies in Gujarat
Company Name Location Product Capacity (in units) Investment
Tata MotorsSanand, Ahmedabad
Cars (including EV)
0.15 million vehicles per annum
US$ 777 million
Ford India Pvt. Ltd. (FIPL)
Sanand, Ahmedabad
Cars0.24 million vehicles and 0.27 million engines per annum
US$ 1606 million
Maruti Suzuki India Ltd. (MSIL)
Hansalpur –Becharaji
Cars0.75 million units per annum
US$ 1604 million
MG Motor India (SAIC Motor Corp. Limited)
Halol, Vadodara
Cars80,000 units per annum
US$ 308 million
Honda Motorcycles and Scooters India (HMSI)
VithalapurTwo wheelers
1.2 million per annum
US$ 212 million
Hero MotoCorp(HMCL)
Halol, Vadodara
Two wheelers
1.8 million per annum
US$ 213 million
Maxxis Rubber India Pvt. Ltd. (MRIPL)
Sanand, Ahmedabad
Tires & tubes
20,000 tires and 40,000 tubes per day
US$ 314 million
MRFDahej, Bharuch
Tires & tubes
1 million tires per month (est.)
US$ 446 million
1 US$ = Rs. 65
Automobile
Tyre Manufacturing
Auto-Ancillaries
Electric Vehicle Research & Development
9
Auto-Components Companies in Gujarat
SANAND
Auto Component Suppliers
Products
FCC Clutch, Pulley Assembly
Endurance HPDC Parts
Radiant Small Plastic Parts
Hilex Cable: Brake, Throttle
Lumax Ind. Cushion Assembly
Motherson Sumi Systems Painted Bumpers
JBM Stampings
Magna(Cosma) Stampings
Yanfeng Instrument Panels
Valeo Eng Cooling Syst
Mahabal Machined/Ferrous castings
Visteon(Hanon) HVAC
Yazaki Wiring Harness
Kautex Plastic Fuel Tank
Magna Seat Assembly
Grupo Antolin Hard Trims
Saargumi Dyn Weather Strip
Caparo Eng. India Pvt Ltd. Sheet Metal Parts
Lumax Industries Ltd Lights and Lamps
Tata Autocomp System Ltd. Bumpers and Dashboard
Rico Auto Industries Ltd. Engine casting
Rucha Engineers Pvt. Ltd. Engine Components
Tata Yazaki Autocomp Ltd. Wiring Harness
Cluster wise Major Auto Component Supplier
Auto Component Suppliers Products
BADVE Chassis, Suspensions, BIW
ROCKMANAluminum Die Casting, Alloy Wheels
AG Industries Ltd Clutchplate, Gearbox, Gasket
SATYAM Auto Components Fuel Tank, Chassis, BIW
ENDURANCE Suspension, Transmission
VARROCLighting, electrical-electronics & precision metal component
NAPINO Electronic & Transmission Sys.
AUTOFIT Seat, Wheel Assembly
Yangfeng India Automotive Interior Systems Pvt. Ltd Automotive Interior
Munjal Auto Industries LtdExhaust, Wheel, Accessories, Complete Assembly
Liuzhou Wuling Automobile Industry Co., Ltd Vehicles & Auto parts
Lumax Industies Limited Lighting Systems
ASAL BIW, Body & Structural Panel
Caparo Engineering India LtdMetal Stamping, Fastening, Forging
Hannon Automotive Systems India Pvt Ltd HVAC, Compressor, Controller
Yangfeng Adient Seating Co.,Ltd. Seat, Overhead systems
HALOL OTHER
LocationAuto Component
SuppliersProducts
ChattralAdvik Bracket L Brake Assy
Modern Crank Shaft
GIDC-Mandal
TSMD Seat
Roki-Minda Air Cleaner
Karsanpura
Fiem Ind. Light, Plastic parts
JRG Automotive Plastic Parts
Varroc Polymers Plastic Parts
MahesanaJNS Speedometer
Jay-ushin Key Set, switches
ViramgamASK Hub, Grip RR, C'case covers
Bony Polymers Rubber Parts
Vithalapur
Badve Weld Parts: F/ Body, Muffler
NMPL Weld Parts: F/ Body, Muffler
Newswan Weld Parts: F/ Body,
Indo Auto Weld Parts: F/ Body, Muffler
Bharuch
Continental Carbon
Carbon Black, Power and steam
Nocil Rubber Chemicals
Merchem Rubber Chemicals
Lanxess Rubber Chemicals
PCBL Carbon Black
Gujarat Reclaim reclaim rubber
Acmechem Rubber Chemicals
10
Success Story: Suzuki Motor Gujarat Pvt Ltd
MSIL executed a State Support Agreement with GOG on in 2012 forestablishment of integrated facility for the manufacture of vehicleswhich was subsequently assigned to Suzuki Motor Gujarat PrivateLimited (SMG)
Development in the region
• 43 Auto-ancillary companies invested approximately $ 462 Mn• SMG Collaborated with 5 ITIs for Skill development, 5 more to adopt• SMG-MSIL planning to open Hi-Tech Hospital & School• Establishment of Japan-India Institute for Manufacturing (JIM)
• Establishment of International Automobile Center of Excellence (IACE)
Investment: $ 1604 Mn
Employment:~26500
Production:• 0.75 mn Vehicles/annum• 0.5 mn Engine/annum• 0.32 mn Transmission/annum
Government Support:Incentives: $ ~65.5 Mn
Growth of Suzuki Motors : Testimony of development of Automobile Sector in Gujarat
SMG @ Hansalpur-Becharaji, Gujarat
“For the Suzuki group, setting up of this new manufacturing facility in Gujarat is the start of a new era. Under the “Make in India” program proposed by
the Prime Minister H.E. Mr. Narendra Modi, we will set up a state-of-the-art production plant here in Gujarat,
with high focus on productivity and efficiency.”
Mr. Osamu Suzuki,
11
Auto Hub 1: Sanand
Sanand Industrial Estate spread across 2000+ hectares with presence of several major multinational auto and auto component companies
Outline
• Auto & Component• Engineering• MSME
Focus Sectors
• Highways: Connected through NH-8A, SH-17, SH-74, SH-135 and SH –144
• Railways: Ahmedabad (35 km)
• Airports: Ahmedabad (35 km), Baroda (130 km), Surat (280 km)
• Ports: JNPT Mumbai (570 km), Kandla (276 km), Mundra (320 km) & Pipavav (287 km)
Support Infrastructure
•Power: One 400/Three 66 KV substations, One 66KV under construction•Waste treatment: Naroda & Vatva (50 km)•Water: Supply by GIDC•Gas: Supply by GSPL
Utilities
Source: GIDC- https://gidc.gujarat.gov.in/
Sanand
12
Auto Hub 2: Khoraj (at Sanand III)
It spans across 1438 hectare of land, out of which 612 hectare of land is developed as Japan Industrial Township.An ecosystem of core manufacturing, allied industries, supporting facilities including testing labs, warehousing, logistic support etc.
Outline
•Auto & Ancillary• Engineering• Pharmaceutical
Focus Sectors
• Ports: Kandla (266 km), Dahej (272 km), Mundra (324 km) & Hazira (318 km)
• Railways: Ahmedabad (45 km)
• Airports: Ahmedabad (45 km)
• Capacity building through training institutes and incubation center
Support Infrastructure
• Power supply: ▸Five 66/11 KV substation and one 200KV
substation is under planning▸Three 66/11 KV substation is under
planning exclusively for Japanese zone.• Water supply:
▸Permissible limit of 11 KLD/ ha area of land
▸Planning of 30 lakhs ltr capacity of Sump & 15 lakh ltr. Capacity ESR
• GAS:▸Supply of GAS at factory doorstep by GSPL▸Charges INR 32/SCM for GAS
Utilities
Source: GIDC- https://gidc.gujarat.gov.in/
Khoraj
13
Auto Hub 3: Mandal-Becharaji (MBSIR)
Spread over an area of 102 sq. km. A Japanese Industrial Zone developed at MBSIR which is be home to major auto companies.
Outline
•Auto & Ancillary• Engineering• Electronics
Focus Sectors
• Ports: Mundra (300 km) & Kandla (240 km)
• Railways: Ahmedabad (89 km)
• Airports: Ahmedabad (89 km)
• Urban Areas Nearby: Ahmedabad, Kadi, Surendranagar, Mehsana
• Integrated Operation Centre, City Surveillance and Data Center
• Solid waste management
Support Infrastructure
• Power supply: 2 Existing 66KV substations, Proposed 16 new 400/220/66 KV substations
• Water supply: For Industrial use 45000 L/ha
• Gas supply: Supplied by Gujarat Gas Ltd.
Utilities
Source: GIDC- https://gidc.gujarat.gov.in/
Mandal Becharaji
14
Auto Hub 4: GIDC Bhagapura
To create value chain with the auto giants such as Maruti Suzuki, GIDC has identified & acquired approximately 273 ha of land in Bhagapura, Ahmedabad for developing Maruti Suzuki Vendors Park
Outline
•Auto & Ancillary• Engineering• Electronics• Plastics
Focus Sectors
• Ports: Kandla (275 km), Mundra (325 km), Dahej (330 km) & Hazira (381km)
• Railways: Viramgam(30 km), Ahmedabad (90 km)
• Airport: Ahmedabad(90 km)
• Urban Area: Ahmedabad
• Nearest Auto Component Hub: Sanand (70-80 km)
Support Infrastructure
• Power supply: One 66 KV substation is operational and two 66KV and one 220 KV substation is under planning (INR 7.5/kwh)
• Water supply: Available from Narmada Canal (at INR 47.3/KL)
• GAS: Existing pipeline from Vapi to Mehsana by GSPL (at INR 32/SCM)
Utilities
Source: GIDC- https://gidc.gujarat.gov.in/
MA Extrusion India
Roki Minda Company
TS Tech (Mandal Pvt. Ltd)Munjal Kiriu India Pvt. Ltd
Murakami Corporation
Topre Corporation
Presence of Japanese Companies
GIDC Bhagapura
Technotrends Autopark Pvt. Ltd.Plug & Play Facility
15
Auto Hub 5: Dholera (DSIR)
• Large & contiguous land parcels for industrial development • Notified Area 920 sq.km. & Development Area of 422 sq. km.• Fully serviced plots – Plug & Play• Lowest utility cost in India
Outline
• Auto & Ancillary• Electronics• Heavy
Engineering
• Pharmaceuticals• IT/ITES• Aerospace &
Defense
Focus Sectors
• Road: 6 lane Ahmedabad-Dholera expressway
• Airport: DholeraInternational Airport, Ahmedabad (125 km)
• Ports: Pipavav (209km), Kandla (330km), Mundra (396km)
• Multimodal TransportHub: BRT, MRTS, Para-Transport, Rail & Cycle
• Planned EV chargingstation
Support Infrastructure
• Power: Lowest terrify in the country (INR 4.5-5.5/ kwh)
• 5000 MW Solar Park
• Water: Treatment Plant (capacity 50 MLD), 114km Potable water network (INR 40/KL), Treated water(INR 40/KL)
• GAS: Natural Gas (640-750 MMBTU)
• 135km underground ICT duct
Utilities
Ahmedabad -Dholera6 lane Expressway
Solar Park Development (in CRZ -1B) 5000 MW
BhimnathDholera Freight Line connecting to DFC
International Airport
Activation area (22.54
sqkm)
MRTS within the RoW
Multimodal Transport HubHub for MRTS, LTR, BRT, Regional bur and rail, para transport, Cycle & pedestrian integration
Logistic Park
16
Auto Hub 6: Halol II
• Halol Expansion has an area of 601 hectares.
• Halol-Savli has been declared as a Special Investment Region, spread over an area of 123 sq. kms.
Outline
• Auto & Ancillary• Electronics
• Engineering• Plastics
Focus Sectors
• Road: Connected to NH-8 &NE-1 through 4 lane StateHighway No 87
• Airport: Vadodara (42km), Ahmedabad (155 km)
• Ports: Dahej (175km), Hazira (220km), Kandla (450km), Mundra (500km)
• Railways: Baroda-Godhrabroad-gauge (6km)
Support Infrastructure
• Power: 220 KV power line passing and two 66KV substation proposed
• Water: Available through supply network (INR 40/KL)
• GAS: Supply to factory doorstep (INR 32/ SCM)
Utilities
Source: GIDC- https://gidc.gujarat.gov.in/
GIDC Halol-II
17
Japan-India Institute for Manufacturing (JIM)
• Institution between government, industry and educational institute for development of skilledmanpower through various courses for Fitter, Electrician, Welder, Mechanic Diesel, MechanicMotor Vehicle, Mechanic Auto Body Repair, Mechanic Auto Body Painting and Driver cumMechanic etc.
• Institute has dual certificate system of Government of India and the Government of Japan
• Exemplary standard in terms of quality training. Equipped with features such as mini vehicleassembly line, engine assembly line, safety lab, welding simulators etc.
Skill Development
Source: Maruti Suzuki website, Team Lease University website, Hyundai India website
Skill University
• A first of its kind private university established at Vadodara in collaboration with TeamLease Foundation with the aims to create an open and a flexible system which permitsaccumulation of productive knowledge
• University offers industry responsive academic programs with active participation ofindustries in curriculum design, implementation, internship, assessment and job placement
Other Initiatives
• Hyundai Motor India Ltd. opened a State-of-the-art Regional Training Centre in Ahmedabadfor skilling approx. 2000 technician
18
International Automobile Centre of Excellence (I-ACE)
• Government of Gujarat had entered into an agreement with MarutiSuzuki India Limited to establish I-ACE, a Center of Excellence inthe automobile sector with equal share.
• I-ACE is the apex center for skill development through moderntechnology for the automotive sector
• It caters to the skill requirement of the entire value chain of theautomotive industry encompassing both Manufacturing & Servicing
International Automobile Centre of Excellence
Source: https://www.iacegujarat.com/
Welding
Painting
Machining
Lean Manufacturing
Engine & Engine cooling
Transmission & Driveline
Steering & Suspension
Brakes
Courses
Manufacturing &
Servicing
Vehicle System
LightingInjection Molding
Exhaust
Batteries
19
Investment Opportunities
Electric Vehicle - Mega Opportunity
• 2/3/4 wheeler & Commercial EVs
• EV Charging Infrastructure
• Hybrid/Autonomous Vehicle
• Battery & Components
Vehicle Components
Vehicle Production
Passenger Car
2-Wheelers
3-Wheelers
Commercial Vehicles
Axel, Exhaust, Transmission
Seats, Door Panels
Glass Windshield and Windows
Air Conditioning, Electronic Systems
Engine, Gear Box
Automobile Textiles
Others
Tyre Manufacturing
Car Accessories
20
Connect for more Information
Industries Commissionerate
Block No. 1, 2nd Floor, Udyog Bhavan, Gandhinagar, Gujarat, India - 382 010http://ic.gujarat.gov.in/ Phone: 079-23252683E-mail: comind@gujarat.gov.in
Industrial Extension Bureau (iNDEXTb)
Block No. 18, 2nd floor, Udyog Bhavan, Gandhinagar, Gujarat, India – 382 010www.indextb.com Phone: 079-2325 6009E-mail: md.indextb@gmail.com
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