View
232
Download
0
Category
Preview:
Citation preview
8/8/2019 Attachments QAM 129
1/129
- 1 -
BHARATIYA NABHIKIYA VIDYUT NIGAM LIMITED
(A Government of India Enterprise)
KALPAKKAM 603 102
BHAVINI
PFBR
QUALITY ASSURANCE MANUAL
FOR
PROCUREMENT, MANUFACTURING
&
SITE CONSTRUCTION ACTIVITIES
REVISION NO.1
September 2004
8/8/2019 Attachments QAM 129
2/129
- 2 -
BHARATIYA NABHIKIYA VIDYUT NIGAM LIMITED
(A Government of India Enterprise)
KALPAKKAM 603 102
SYSTEM: CONSTRUCTION
DOCUMENT No. : PFBR-QMS-QA-1 Rev. 1. USI No. 81300
QUALITY ASSURANCE MANUAL FOR PROCUREMENT,
MANUFACTURING & SITE CONSTRUCTION ACTIVITIES
Names Date Signature
Shri. K. Gopal, SO/F, QAPreparedby
Shri. G.V.V.S.R.Kishore SO/C, QA
Shri. S.S. Dhere, ACE (Civil)Shri. V.K. Sethi, SO/H,Procurement (Mechanical).Shri. K. Ganeshan, SO/F(Electrical)Shri. A. Ananth, SO/E.(Instrumentation)Shri. H.R. Sridhara, SO/E, (FE)Shri. M. Krishna Rao. PE (SP)Shri. M. Palaniappan, SO/H (QA)
Reviewedby
Shri. S. Gurunathan, CE (QA)Shri. Prabhat Kumar,Project Director, BHAVINI
Approvedby
Shri. R. Prabhakar,Director (Technical), BHAVINI
8/8/2019 Attachments QAM 129
3/129
- 3 -
REVISION CONTROL SHEET
REV. NO. REVISION DETAILS DATE OF REVISION
REV.0 FIRST
ISSUE
MARCH
2004
REV.1
REVISED AND
REDRAFTED
INCORPORATING
COMMENTS OF
AERB ( PDSC & CESC )
SEPTEMBER
2004
8/8/2019 Attachments QAM 129
4/129
- 4 -
! "
#
8/8/2019 Attachments QAM 129
5/129
- 5 -
BHARATIYA NABHIKIYA VIDYUT NIGAM LIMITED
(A Government of India Enterprise)
KALPAKKAM 603 102
$%&'()*%(+()(,)-'(.(.(',/$!0(12..('','&3(456&7(,
3, ,(&2' ('1 &1-&21 (3 1'*(1%(3 3, .(3'(3(3 3 882'(7 9-(')
.3.3'6&&..3,23'(3-)(.6&7(3('1882'(7311(3(.6.3''(3
,-&(3'%6%118231'&-2'(38:&'')6;1'$&,&2'&6&(&2'&'1
3.)5 2%3(2 >(&2'&' 3, 31'&-2'(3 >(&2'&' %1 >(&2'&1 ,(&2')
&6&''>5$!
22&,(3)5'=(3,63,3'&-61?/&2-&.3'0-3,&>(&2'&/2%3(203,/31'&-2'(30-3,&&
8/8/2019 Attachments QAM 129
6/129
- 6 -
.3-82'-&(3'11&7113(3,63,3'-,('8,-&(36&2-&.3'3,
.3-82'-&(3
>(&2'& /2%3(203,&
8/8/2019 Attachments QAM 129
7/129
- 7 -
>
$
>;
$$
$
;;5D;
:
!
>
>
;
;5D
8/8/2019 Attachments QAM 129
8/129
- 8 -
" "
;
E;/0
;
;>
$D;D
;
>?DE/0
"
# ""
;
$ #
;>
>
;>
>E
>
>
" D
# >
8/8/2019 Attachments QAM 129
9/129
- 9 -
1.1.1. SCOPE
-(')11-&32,-&(3231'&-2'(3231'('-'1+).3'(3'%7&-(')
3.3' )1'. /0 %(1 6&&.. %1 *3 ,76, '.' '%
&9-(&.3'18,2-.3'8$!5$,8&2'(238&8')(3
-2&=&3'1$,BBC-35#""&7(1(318$8')
-(,$AAA5,-&(3&2-&.3'53-82'-&(33,('31'&-2'(38
-2&=&3'1%7*3,,&11,%.(3*2-.3', 6&&.. 1% * 1'*(1%, 8& '% 2'(7('(1 8$!5 1-2% 1 ,1(35 6&2-&.3'5 .3-82'-&5 &2(7(35 1'&(3 3,
6&1&7'(38 '%2.633'152(7( 231'&-2'(3523(35&2'(35 (31''(35$
/2%3(2 3 8') &',0 2.633'15 (6(35 2%3(25 2'&(25
31'&-.3''(3D3'&1)1'.=&+13,(3162'(3D'1'(382.633'13,
1)1'.1 &7(1(31 1% *., 8& 6&8&.32 7&(8(2'(35 &7(= 3, -,(' 8
2'(7('(1 882'(3 9-(') 2%3(2 &9-(&.3'1 3, '%& 162( ,.(3(1'&'(7
23'&1882'(39-(')1%*1-('*)1'',(3&73'=&+6&2,-&13,'%(&
(.6.3''(31%*31-&,
%(1.3-(1(3'3,,'6&7(,,(12(6(3,66&2%'2'(7('(1882'(3
9-(')5(32-,(37&(8(2'(35'%'2%'1+%1*31'(182'&()6&8&.,3,
3211&) 2&&2'(7 2'(31%7*3 (.6.3', ' (11 (3'3,,' 6&7(,
,2-.3'&)7(,32',.31'&''%''%162(8(,9-(')%1*32%(7,
1.1.2. APPLICABILITY
%(1.3-1%*66(2*8&'%231'&-2'(3818')3,18')&',3,'%&1'&-2'-&13,1)1'.13,'%9-(')&',.3'1(,3'(8(,3,23'&,
'%&-%-''%1'18231'&-2'(38'%63'527&(3'%8=(36%11F
0 >1(316&8&.,*);(,3(3&(3/;0&-6
*0 &2-&.3'
202(7(351'&3,%3,(3
8/8/2019 Attachments QAM 129
10/129
- 10 -
,0;*&(2'(3523(35&2'(35(31''(33,'1'(3
0&A2..(11(3(33,
80..(11(3(3
-(')11-&32 8& ,1(3 (13' 27&, (3'%(1.3-% &1631(*((') 8& '%
,1(38;$&1'1=('%2'&3(3&(3&-6/053,'%,&=(31
3,162(8(2'(38&'%.(363'('.11%*6&6&,52%2+,3,66&7,*) 2'& 3(3&(3 &-6 & '%(& -'%&(4, 231-'3'1 3, 1% * .,
7(* ' '% ;(, 3(3&(3 &-6 8 2%3(2 >(&2'&'5 $! 8&
231'&-2'(3;&,'(18 (3,1(3 8&;$561 &8& G-(')3.3'
)1'.3-/3-0H>2-.3';$BBB?7?2'*&
8'&'%,&=(313,162(8(2'(31&&2(7,';$1('5;&-61%*
&1631(*8&'%3211&)2%31B.,(8(2'(31(3,1(33,,1(3&',
(11-1 1-2% 1,(161('(3 B66&78>B3,5 (3231-''(3=('%5
'%&-61(377,(3'%231'&-2'(32'(7('(11%31-&'%''%2'(7('(1
,6), 3 3) ('. & 1&7(2,63, -63 '% 82'&1 1-2% 1 18')
211(8(2'(35 2.6I(')5,& 8 1'3,&,(4'(359-(') %(1'&)52211(*((')8&
.(3'3325(3162'(33,&62*((')8'%('.&1&7(2
8/8/2019 Attachments QAM 129
11/129
- 11 -
1.2.1. DEFINITIONS
226'*(.('1
(.('1226'*'$8&22(,3'3,('(31
22(,3'23,('(31
-*1'3'(,7('(318&.6&'(3''1=%(2%&I62','*(38&9-3'53,
=%(2% 2-, , ' &1 8-3226'* 9-3'('(1 8 &,(2'(7.'&(1 (8 '%
&73'3(3&,18')8'-&1,(,3'8-32'(316&,1(3(3'3'
66(23'
% &3(4'(3 '%' 66(1 8& 8&. -'%&(4'(3 ' 6&8&. 162(8(, 2'(7('(1
&',''%('(3531'&-2'(35..(11(3(356&'(33,>2..(11(3(38
66&7
;&.2313''6&61
'.(23&)-'&)$&,/$0
'(3-'%&('),1(3',*)7&3.3'8 3,(511(1',*) '2%3(23,'%&
,7(1&)*,(153,%7(3'%-'%&(')8&23,-2'(3'%-'%&(4'(36&2115
8& (11-(3 -'%&(4'(3 3, '%&*) 8& &-'(3 -2& =& 3' 1('(35231'&-2'(352..(11(3(356&'(33,,2..(11(3(3&162(8(2162'1'%&8
-,('
,2-.3', 2'(7(') 6&8&., ' ,'&.(3 *) (371'('(35 I.(3'(3 3,
7-'(3 8 *
8/8/2019 Attachments QAM 129
12/129
- 12 -
.6'3'-'%&(')
3'(3&1''-'%&('),1(3',&'%&=(1&23(4,11-2%8&162(8(2
6-&61
31'&-2'(3
%6&21186&2-&.3'5.3-82'-&(33,11.*(3'%2.633'18;$5'%&2'(382(7(=&+13,1'&-2'-&15'%(31''(382.633'13,9-(6.3'5
3,'%6&8&.328112(','1'1
>2..(11(3(3
%6&211*)=%(2%(18(3)'+3-'86&'(35=%(2%(32-,12.6'(3
8,A8-(38'%2&3,112(',2'(7('(1
>1(336-'
%12&('&(56&.'&15*11&'%&&9-(&.3'1-63=%(2%,'(,8(3,1(3
(1*1,
>1(33'&821
% *-3,&) *'=3 '% ,1(3A&', &1631(*(('(1 3, 2'(7('(1 8 3
&3(4'(35&-6&(3,(7(,-'(32-,1*'%'%I'&3,1(3(3'&825=%(2%(1
'%*-3,&)*'=3,(88&3'&3(4'(31J3,'%(3'&3,1(3(3'&825=%(2%
(1'%*-3,&)*'=3,1(3-3('18'%1.&3(4'(3
>1(3-'6-'
>2-.3'15 1-2% 1 ,&=(31 3, 162(8(2'(35 '%' ,8(3 '2%3(2 &9-(&.3'1
3211&) 8& .3-82'-&5 (31''(3 3, 6&'(3 8 1'&-2'-&15 1)1'.1 3,
2.633'1
>(161('(3
32'(3','&.(3%=,6&'-&8&.162(8(,&9-(&.3'1(1'*%3,,&
1'',
>2-.3''(3
2&,,&6(2'&((38&.'(3,12&(*(35,8(3(35162(8)(35&6&'(3&2&'(8)(3
2'(7('(15&9-(&.3'156&2,-&1&&1-'1
8/8/2019 Attachments QAM 129
13/129
- 13 -
.&32)1('-'(3
1('-'(35=%(2%3,3&1&'%&'31'3,3&18')8'%1('6&1335'%
&'%37(&3.3'3,'%6-*(2
I.(3'(3
3.3'8 (3162'(3231(1'(38(371'('(38.'&(152.633'151-66(1&1&7(215','&.(3238&.32=('%'%1162(8(,&9-(&.3'1=%(2%23*
,'&.(3,*)1-2%(371'('(3
3162'(3
-(')3'& 2'(31=%(2%*).31 8 I.(3'(35*1&7'(3 &.1-&.3'
,'&.(3'%238&.328.'&(156&'152.633'151)1'.151'&-2'-&11=
16&21113,6&2,-&15=('%6&,'&.(3,9-(')&9-(&.3'1
'.
3&'&.27&(31'&-2'-&151)1'.152.633'156&'1&.'&(1
'.1.6&'3''18')
%('.1=%(2%2.6&(1F
%1 1'&-2'-&15 1)1'.1 3, 2.633'1 =%1 .8-32'(3 & 8(-&
2-,,'-3,-&,('(3I61-&8 '%1('6&133&..*&18
'%6-*(2
%1 1'&-2'-&15 1)1'.1 3, 2.633'1 =%(2% 6&73' 3'(2(6',
6&'(322-&&3218&.,(3'22(,3'3,('(31
%1 8'-&1 =%(2% & 6&7(,, ' .('(' '% 2319-321 8
.8-32'(3&8(-&81'&-2'-&151)1'.1&2.633'1
3A38&.32
,8(2(32)(32%&2'&(1'(215,2-.3''(3&6&2,-&=%(2%&3,&1'%9-(')8
3('.-3226'*&(3,'&.(3'
-2&=&3'
3-'&3 &2'& & &2'&1 ''%& =('% 1'&-2'-&15 1)1'.1 3, 2.633'1
3211&)8&18')3,8&'%6&,-2'(386=&5(52'&(2(')
8/8/2019 Attachments QAM 129
14/129
- 14 -
*
8/8/2019 Attachments QAM 129
15/129
- 15 -
6(&
%6&2118&1'&(333A238&.(3('.'23,('(31-2%'%''%26*((')8
'%(1('.'8-32'(3&(*)3,18)(1-3(.6(&,573'%-%'%(1('.1'(.)
3'238&.''%6&(&162(8(2'(3
1631(*&3(1'(3/0
% &3(1'(3 %7(3 7& &1631(*((') 8& 1('(35 ,1(35 231'&-2'(35
2..(11(3(356&'(33,,2..(11(3(3'%
=&+
%6&211*)=%(2%33A238&.32('.(1.,' 238&.'6&(&162(8(,
&9-(&.3'*)&A.2%(3(35&A11.*(3&'%&2&&2'(7.31
8')
&'2'(386&1318&.-3,-&,((2%4&,
8')(.('1
(.('1-636&2117&(*1=('%(3=%(2%'%6&'(38'%;$%1*31%=3'
*18
8')6&'
,2-.3'6&7(,,*)'%1631(*&3(1'(3'$23'(3(3(38&.'(3
232&3(3'%;$5('1,1(3522(,3'3)1(13,6&7(1(31'.(3(.(4'%&(1+'
'%6-*(23,''%1('6&133
8'))1'.1
)1'.1(.6&'3''18')56&7(,,'11-&5(33)23,('(35'%181%-',=38
'% &2'& 3, '% ,2) %' &.7 8&. '% 2&5 3, B & ' (.(' '%
2319-32183'(2(6',6&'(322-&&3213,22(,3'3,('(31
&7(21
%6&8&.32*)1-66(&82'(7('(11-2%1,1(358*&(2'(35(3162'(3533A,1'&-2'(7I.(3'(35&6(&&(31''(3
(3;(-&
&3,.8(-&=%(2%&1-'1(3'%11826*((')82.633''6&8&.('1
(3'3,, 18') 8-32'(3 319-3'( 8(-&1 &1-'(3 8&. 1(3 &3,.
22-&&32&231(,&,'*6&'8'%(3;(-&
8/8/2019 Attachments QAM 129
16/129
- 16 -
('
%&23'(3(3'%5,8(3,*)*-3,&)3,-3,&882'(723'&8'%
3'3.3'
('&133
6&131=&+(33'%1('5('%&6&.33')&'.6&&()
62(8(2'(3
=&(''31''.3'8&9-(&.3'1'*1'(18(,*)6&,-2'51&7(25.'&(&
6&2115(3,(2'(3'%6&2,-&*).318=%(2%('.)*,'&.(3,=%'%&
'%162(8(,&9-(&.3'1&1'(18(,
-66(&7-'(3
366&(1','&.(3=%'%&&3'.3.3'1)1'.81-66(&(126*
8 6&,-2(3 6&,-2' & 1&7(2 8 1'', 9-(')5 3, 3&'(3 7(,32 '%'
1-66&'1,2(1(313226'*((')
-&7(32
% 2' 8.3('&(3&*1&7(3'7&(8)=%'%&3 ('.&2'(7(') 238&.1'
162(8(,&9-(&.3'1
2%3(262(8(2'(38&6&'(3
,2-.3'1-*.('',3*%88&*)'%1631(*&3(1'(3&-627&(36&'(3(.('13,3,('(3151-&7(323,,.(3(1'&'(723'&&9-(&.3'1
8&6&'(38'%3,66&7,*)$
&(8(2'(3
%2' 8&7(=(35 (3162'(35 '1'(352%2+(35-,('(35&'%&=(1,'&.(3(3
3,,2-.3'(3=%'%&('.156&211151&7(21&,2-.3'1238&.'162(8(,
&9-(&.3'1
8/8/2019 Attachments QAM 129
17/129
- 17 -
1.2.2. ABBREVIATIONS
-'%&(4,32)
,,('(3%(83(3&
'.(23&)..(11(3
$ '.(23&)-'&)$&,
.&(232(')82%3(23(3&1
.&(232(')8&3>1'&-2'(71'(3
.&(232(')8&1'(38'&(1
$! $%&'()*%(+()(,)-'(.(.(',
$ $-&-83,(3'3,&,1
$ $3283'
$ 3'&$-(,(3
31'&-2'(3.6'(3&'(8(2'
: 3,31&(3:'&
%(83(3&
> %(&.32-.3(3>(&2'&
D 3'&2'13,'&(13.3'
>/0 >(&2'&/231'&-2'(30
> >1(36&'
> >1(3%3'(2
>$ >(13&'&$-(,(3
>/0 >(&2'&/2%3(20
$ 2'&(2$-(,(3
3(3&(3%3'(2
3(3&(3%39-1'
.*,,,&'1
;D ;(332D22-3'1
;$ ;-$-(,(3
; ;(,%3'(2
; ;(,3(3&(3
; ;=%'
3&11.*)
3'&3'(3'.(23&)32)
8/8/2019 Attachments QAM 129
18/129
- 18 -
3,(&3,%(3'&8&'.(21&2%
3A&7(23162'(3
3,(32(')8&3A,1'&-2'(71'(3
'&3'&3'&
3.3'38&.'(3)1'.
'66(2*> 3>1'&-2'(7I.(3'(3
3A38&.326&'
-2&=&&6&'(383,(',
-2&'.-66))1'.
> &2-.3'
$ -&*(3$-(,(3
8/8/2019 Attachments QAM 129
19/129
- 19 -
1.3.1. PROGRAMME RESPONSIBILITY
$!*(3'%5(1&1631(*8&6&6&'(33,(.6.3''(38'%7&
&&..%&1631(*((')8&'%&&..(3'%&8>1(3(1=('%
55>=%(2%(1'%&(32(6>1(3&3(4'(3
% 23'&2'&1 %7 '% &1631(*((') 8 1'*(1%(3 3, (.6.3''(3 8
&&.. 8& '% =&+1 =&,, ' '%. (3 '&.1 8 '% &162'(7 23'&2'
&9-(&.3'1%&&..823'&2'&1=(*(3(3=('%'%&9-(&.3'18
&&..8$!3,'%1=(*&7(=,8&,9-2)3,226',*)
$! !=7&5 $! &'(31 '% 7& &1631(*((') 8& '%1
&&..1
STATEMENT
%-(')(2)8$!8&.16&'8'%(13-
1.3.3. ORGANISATION
$! (1 7&3, *) $&, 8 >(&2'&1 % %(&.3 3, 3(3 >(&2'&
/>0 (1 &1631(* 8& '2%3(25 8(332( 3, ,.(3(1'&'(7.''&1 > (1
11(1',*)2%3(25&(&2'&'1 3.)5
31'&-2'(3>(&2'&'3,2%3(2>(&2'&'2%3(2>(&2'&'(1&1631(*
8&6&2-&.3'82.633'13,9-(6.3'(3,,('(3';(,3(3&(35=%(2%
(32-,1 2&,(3'(3 =('% 5 '% &(32(6 >1(3 &3(1'(3 % 6&(&2'&'$'%'%1>(&2'&'1&&1631(*8&8-32'(31(3'%(&&162'(7
&1%!,18&6&'''%(&&162'(7>(&2'&1%'=>(&2'&1=('%'%
8/8/2019 Attachments QAM 129
20/129
- 20 -
11(1'328!,18&&1631(*8&77(36(2(1513,*$!%!,18&2-&.3'
&-63,(32%3(2>(&2'&'(3,63,3')&6&''>(&2'&/2%3(203
'%21831'&-2'(3>(&2'&''%!,187&(-1231'&-2'(3&-613,
(3,63,3') &6&' '>(&2'& /31'&-2'(30 % &-61 & ,.(3(1'&'(7)
(3,63,3'8'%&-61&1631(*8&I2-'(33,'%)&.6=&,'1'6'%=&+5(32187('(38&9-(&.3'1
% '=>(&2'&1&83(&73,&1>(&2'&18'% $!$&,
%) & 231(,&, &1631(* 3-% ' 31-& 882'(7 (.6.3''(38
(2(1
ORGANISATION STRUCTURE, FUNCTIONS AND RESPONSIBILITIES
&13'&6&'&3(4'(3%&'(16&13',(36A
;-32'(313,1631(*(('(18>(&2'&1
0 >(&2'&/31'&-2'(30B&(&2'&'&6&''%(.
20 >(&2'&/;(3320
1631(* 8&&6&' 8(332 8-32'(31 !,18 ,(88&3' 8-32'(3
&1(3;(332,(&2'&'&6&''%(.
;-32'(313,&1631(*(('(187&(-1>(&2'&'1
%&'()&*+),%&-.,*-%
2%3(2>(&2'&'(1&1631(*8&8=(38-32'(31/
;(, 3(3&(3 11(1'32 ,-&(3 231'&-2'(3 3, 2..(11(3(3
1'182%6&
8/8/2019 Attachments QAM 129
21/129
- 21 -
&2-&.3'8.'&(1B9-(6.3'
3.3' 8 (,3'(8(, 62+ 23'&2'1 8& 6&2-&.3' 8
9-(6.3'
,-&(3 &2-&.3'5 3-82'-&(3 3, 11.*) 2'(7('(15
(32-,(3&&..181-66(&1
7&2&,(3'(3=('%I'&3>1(331-'3'1
&(3(386&133(32%3(2>(&2'&'
A&,(3'(38>1(3B3(3&(3&',,76.3'2'(7('(1
A&,(3'(3=('%'%&>(&2'&'1
A&,(3'(3=('%8&,1(32'(7('(1
3'&2'(3=('%-'&)-'%&(')8&*'(3(32&321
3'&82(3=('%>3,'%&(3(1'&(1
7(=82..(11(3(36&2,-&13,2..(11(3(3'1'&1-'1
.(0-,1&-).(),%&-.,*-%
31'&-2'(32'(7('(18;$6&(&2'&'(1&1631(*8&8=(38-32'(31F
.6'.3.3'8231'&-2'(33,(31''(33,2..(11(3(3
2'(7('(1''%6&(&2'&'5'*(73'1('23'&2'&1
3.3' 8 (,3'(8(, 62+ 23'&2'1 8&. '% 1' 8 '3,&39-(&(1 =%(2% & ' * *1, 3 '% ,1(3 162(8(2'(31 (11-, *)
2%3(2>(&2'&'
3'&2'(31=('%2''-'%&('(136&
8/8/2019 Attachments QAM 129
22/129
- 22 -
7(= 3, (11- 8 &A1&7(2 3, 3A1&7(2 3162'(3 &&..
>2-.3'1 8& ;$ 2-.3'3,(11-&6&'1(.6.3'2&&2'(72'(313,8(2(32(1
(3('.1&7,*)
&,(3'(3=('%'%&>(&2'&'1
-(8(2'(3 3,'&(3(3 8.36=& 8&7&(-1231'&-2'(35 (31''(3
3,2..(11(3(32'(7('(1
1'*(1%(3D.(3'(3(3>2-.3''(33'&
3('7,.(3(1'&'(35;D5D3,3,-1'&(8')
1(&-).(0.2')%2(3)(%%,0.21*+)-4001,*(&%
%(83(3&18-(')11-&32&&1631(*8&'=.2-.3'
7(=8'2%3(2162(8(2'(31
7(=8-(')11-&32)1'.3-1'*(11-,*)>(&2'&1=('%(3
$!
7(= 3, 226'32 8 -(') )1'. 3-1 8 3,&1 3, -*A
73,&1166(2*
7(=8'1'B(3162'(3&6&'13,3)1(18'%'1'&1-'1
7(=81
&7(, 11(1'32 B -(,32 B ,7(2 ' 7&(-1 &-61 (3 $! 8&
(.6.3''(38$!-(')3.3')1'.(33&3,8&
162(8(223'&2'1(36&'(2-&
8/8/2019 Attachments QAM 129
23/129
- 23 -
3('&(3 3, &7(= 8 882'(7311 8 (.6.3''(3 8 -(')
3.3' )1'. =('%(3 $! 3, ' 3,&1 3, -*A73,&1
621+2&&2'(72'(315=%&7&3211&)
-,('(39-(')&',2'(7('(18$!5('13,&13,-*A73,&1
7(= 3, (11- 8 &A1&7(2 3, 3A1&7(2 3162'(3 &&..
>2-.3'18&;$
11(1'32 3, ,7(2 ' &-61 (3 231'&-2'(3 1('1 (3 6&8&.(3 &A
1&7(23,3A1&7(23162'(3
3)1(1 8 &A1&7(2 3, 3A1&7(2 3162'(3 &1-'1 >82' &='%
3)1(13,&.33'(83)1(1
&.'(389-(')=&311'%&-%'&(3(36&&..1'2
&.'(389-(')&',9-(8(2'(318$!6&13351631&1%(6
'7&(-12-&113,112(',I.(3'(31
3'&2'(31=('%$39-(')&',(11-1
3'&2'(3 =('% 8 B '%& &-61 (3 $! 3 73,&
6&8&.327-'(3(32-,(3&&3(3B2&&)(3-'6&A23'&2'=&,
73,&7-'(3/2%3(2>(&2'&'0
&2-&.3'81&7(21
1'*(1%(3 3, .(3'(3(3 >2-.3''(3 3'& /31'&-2'(3
>(&2'&'0
7(=3,(.6.3''(38'%6&211823'(3-(.6&7.3'
-(')-&7(328-32'(31&F
-(') -&7(32 8 .'&(1B9-(6.3'B('.1 1 6& 6-&2%1
&,&B23'&2'3,66&7,,&=(31B'2%3(2162(8(2'(31
:('311B7&(8(2'(387&(-1&-'(33,162( 9-(8(2'(311-2%1
=,&15 > 6&1335 6&'&1 3, .2%(31 (3 &162' 8
.3-82'-&5 231'&-2'(35 2..(11(3(35 I.(3'(3 3, '1'(3
&',2'(7('(1
8/8/2019 Attachments QAM 129
24/129
- 24 -
11-86&(,(21=18(3&6&'1(7(3(.6&'3'&2&,*
(38&.'(3 ' 1&7 1 (3162'(3 %(1'&) 8& '% 9-(6.3'B.'&(
&A,16'2% 9-(') 1-&7(325 62+(35 ,(3B-3,(3
=('311(3
&(8(2'(382(*&'(31''-187&(-1.1-&(3B'1'(3BI.(3(3
(31'&-.3'1B.2%(31-1,8&I.(3'(3B(3162'(3
11-8%(66(31
&2-&.3'81&7(21
),%&-.,*-%.2.(-,*&-0*(5*-%,)*+0*(*3%6%(-78
%(1>(&2'&'58-32'(3(3-3,&5=(6&7(,'%(&1&7(21'$!%(1
>(&2'&'(1&1631(*8&23'&2'13,.'&(1.3.3'86&2-&,('.1
8&. '% 1' 8 '3,& ' '% 1' 8 ('1 ,(7&) 2%3(2 3, ,.(3(1'&'(7
,(&2'(3(16&7(,,*)&(&2'&/2%3(20166(2*&-6
'1(',.(3(1'&'(7)&6&''>
% >(&2'&' 8 3'&2'1 3, '&(1 3.3' (1 &1631(* 8& 8=(3
8-32'(31F
;&.-'(3 8 -&2%1 (2) 3, (.6.3''(3 8 -&2%1
&2,-&1
-&2%1(3 .'&(1B9-(6.3' 1 6& '% 3(3&(3 3, '3,&
,2-.3'16&6&,*)&9-(1('(3(3B(3,3'(3>(&2'&'
3,&7-'(38&&(1'&'(3=('%'%'2%3(211(1'328-(')
11-&323,'%&&-61(32%3(2>(&2'&'1&9-(&,
;(3(4'(33,.3.3'82..&2(162'1&','-&2%1
3'&2'1
&&3(318%3,(33,'&316&''(389-(6.3'B&=.'&(1
&(3'%&-%2-1'.13,,2+18&(.6&',.'&(1B9-(6.3'
8/8/2019 Attachments QAM 129
25/129
- 25 -
3.3'81'&1(32-,(3&2(6'5181'&(33,6&1&7'(38
.'&(B 9-(6.3' B ('.5 11- 3, (373'&) 23'&5 .'&(
22-3'(3
;$231'&-2'(32'(7('(1&,(7(,,(3'17&&-6157(45(7(55(6(35
$/2%3(23A18')052'&(253'&D31'&-.3''(3533(353'&2'1
3, '&(1 3.3'5 &2-&.3'5 -(') 11-&325 ;(, 3(3&(35
3,-1'&( 8') 3, ..(11(3(3 2% &-6 (1 %,, *) %(8 3(3& B
,,('(3%(83(3&B&
3('1
$'=3&-61'$!3,-'&)-'%&('(1
$'=3&-61'$!3,23'&2'&1B73,&1B231-'3'1
>1(3 (36-'1 (3'%8&.8,1(33'15,1(3 162(8(2'(35 '2%3(2162(8(2'(3
3, ,&=(31 1% * 6&7(,, *) '% &(32(6 >1(3 &3(4'(35 ( 2'&
3(3&(3 &-65 3,(& 3,%( 3'& 8& '.(2 1&2% ;(, 3(3&1 B
31-'3'1@3(3&11%*61','1(''6&7(,,)A'A,)11(1'323,1(3
162'1
8/8/2019 Attachments QAM 129
26/129
- 26 -
%09.(0):)+)-)%0.2(5);)51*+,.190
' 1% * '% &1631(*((') 8 '% (3,(7(,- 231'&-2'(3 &-61 ' 31-& '%'
2'(7('(1 & 6&8&., ' 2%(7 '% 162(8(, 9-(') :%( '% (3,(7(,- .
8/8/2019 Attachments QAM 129
27/129
- 27 -
$1, 3 '% 7A '=&+5 ,'(, 631 8& (7(5 2%3(25 (6(35 5
2'&(23,31'&-.3''(3231'&-2'(32'(7('(11%*6&6&,*)'%&162'(7
231'&-2'(3&-613,2&,(3',*)!,8('33(3&-6
%1631(32-,'%8=(3F0 ;= 2%&' 3, 12%,- (,3'(8)(3 '% 1)1'. 3, 1-* 1)1'.1 ' *
(31', B 2..(11(3, 3, '%(& &'(7 19-32 (3 '% 231'&-2'(3
6&&.. (32-,(3 '(. 12%,- 8& 7&(-1 (3162'(3 3, '1'(3
2'(7('(1
*0 ,3'(8(2'(382&11 &8&3218 (31''(36&2,-&15 (31'&-2'(313,
,&=(31
20 ,3'(8(2'(382'(7('(1&9-(&(31&7(2181-*23'&2'&1
,0 ,3'(8(2'(3 3, -'%&(4'(3 8 (3,(7(,-1 &1631(* 8& 7&(-1
2'(7('(1519-328=&+1D(3162'(33,'1'(32'(7('(1
0 1-&21 (3 '&.1 8 6&8&.(3 6&1335 (3162'(3 3, '1'(3
6&1335 %3,(3 3, &((3 9-(6.3' '15 (3162'(3 3, '1'
9-(6.3'B'13,'%&'1'2&9-(&,8&'%6&8&.328'%
2'(7('(1
A&,(3'(3.'(38232&3,6&1331%*%,'6&A,'&.(3,(3'&71
' &7(= 6&&11 8=&+5 ' 63 8-&'%& 2'(7('(1 3, ' &17 3) -'1'3,(3
6&*.1
(7(31'&-2'(3&-6
%8=(3&'%&1631(*(('(18(7(31'&-2'(3&-6F
0 -(8(2'(38 1-&21 3,6&2-&.3' 8 231'&-2'(3.'&(1 '%&-%
2(7(23'&2'&11-2%12.3'5,.(I'-&5&'15&*&156(3'152-+(3
2.6-3,1&9-(&,8&231'&-2'(382(7(1'&-2'-&1
*0 &2-&.3'5 8*&(2'(3 3, &2'(3 8 1'&-2'-& 1' 3, .*,,, 6&'1
'%&-%2(7(23'&2'&1
20 31'&-2'(3 8 2(7( 1'&-2'-&1 (3 3-2& 3, 6=& (13,1 (32-1(7 8
(3162'(3D'1'(3
-2&'.-66))1'./0&-6
0 &-6 (1 &1631(* 8& 1(' &', 8*&(2'(35 &2'(35 (3162'(33,
'1'(3 8 1)1'.1 3, 9-(6.3'1 7(4 2'& 11.*) 2.633'15 &2'&
8/8/2019 Attachments QAM 129
28/129
- 28 -
23'& 3, 6&'2'(7 ,7(215 8- %3,(3 3, 8- '&318& 1)1'. 9-(6.3'15
&,('(31%(,(33,1(39-(6.3'15(&2+15163'8-&2(7(35(3162'(33,
1'&9-(6.3'15123,&)1,(-.2(&2-('2.633'1'2
*0 3,,('(358=(3-I((&)1)1'.1&111(3,''%(1&-6F
K 3'('(3 )1'.1 8& 2'& 3'(3.3' $-(,(35 3'& $-(,(35
&7(2$-(,(3;-$-(,(33,-&*(3$-(,(3
K-I((&)1)1'.1(+&33,('&31)1'.1
(6(3&-6
(6(3 &-6 1% * &1631(* 8& 8*&(2'(35 &2'(35 (3162'(3 3, '1'(3 8
8=(36(6(31)1'.13,9-(6.3'1F
03'(&,(-.(6(38
*0-I((&)&7(21(6(32'&(3'20;-!3,(3&211)1'.
,0..3&7(21
$3283'?2%3(2/318')&',0&-6
$A2%3(2&-61%*&1631(*8&1('8*&(2'(35&2'(35(3162'(33,
'1'(388=(39-(6.3'3,1)1'.1F
0 &2'(389-(6.3'1F$(&8,6-.61523,31'I'&2'(36-.615
8,='&%'&15,A&'(38,='&%'&'3+15-I((&)8,
6-.615.(31'.(1'(37713,'%&162(6-&61771
*0 (6(38&'-&*3&'&
20 3,31&2(3='&6-.6%-162+
,0 (31'.23,31&3,3(3'-*23(31)1'.
0 -&*3&'&
2'&(2&-6
2'&(2 &-6 1% * &1631(* 8& =&+1 232&3, =('% (32.(3.'&((3162'(351'&B6&1&7'(35I2-'(33,1-6&7(1(38(31''(35&2'(33,
'1'(382'&(26=&9-(6.3'51=('2%&155.&32)6=&1-66)5
1=('2% )&, /6=& 72-'(3 82(('(105 2*(35 (%'(3 3, 231'&-2'(3 6=&
1-66)2627&1*'%3,$2'&(2=&+1
8/8/2019 Attachments QAM 129
29/129
- 29 -
3'&D31'&-.3''(3/D0&-6
3'&3,31'&-.3''(3&-61%*&1631(*8&(32.(3.'&((3162'(35
1'&B6&1&7'(35I2-'(33,1-6&7(1(38=&+1232&3,=('%11.*)5
&2'(35'1'(3823'&&.3,.(363'(31'&-.3''(327&(33,
$56-*(2,,&113,2..-3(2'(31)1'.1
3'&2'13,'&(13.3'/D0&-6
D5 5 -.*( (1 &1631(* 8& 6&211(3 '3,&1 8& .3-82'-& B
6&2-&.3'8.
8/8/2019 Attachments QAM 129
30/129
- 30 -
7&(8(2'(33,-,('2'(7('(11%*2&&(,-'*)/0&-611%I2-'
'%8=(38-32'(31(3'%(&&162'(7&1F
31-&1'*(1%.3'3,882'(7I2-'(381'*(1%,6&&.
'6&5=,(33,*&4(36&2,-&1
31-&(3 9-(8(2'(3 8 =,&1 B =,(3 6&'&1 3, *&4&1 B
*&4(3
31-&(39-(8(2'(386&'&1
31-&(39-(8(2'(386(3'1B6(3'&1
3162'(33,7&(8(2'(38231-.*1'*-1,(3=,(33,>
31-&(3 1'(182'&) (.6.3''(3 8 7&(-1 > .'%,1 (32-,(3
(1-I.(3'(3/05,(&6%(2I.(3'(3/053'(2&'(2
I.(3'(3 /05 (9-(, 3'&3' I.(3'(3 /05 '&13(2
I.(3'(3/05+1'(3/053,,,)-&&3'I.(3'(3/0
'2
31-&(3(.6.3''(386318& 8*&(2'(35(31''(35&2'(35
(3162'(33,'1'(387&(-11)1'.13,2.633'1
&(3(3 3, 9-(8(2'(386&133 (3 (3162'(35 '1'(3 3,
.'%,11&9-(&,
-,('(33,2&'(8(2'(38231'&-2'(32.6'(387&(-11)1'.1
7(=83'&2'&1@B-*A23'&2'&1@.3-1
7(=831
7(=81
7(=8&1-'18
%32&'1'(3*&'&)=(*1'*(1%,*)'%.(3(7(23'&2'&13,
2&'(8(,*)/31'&-2'(30&-6
;(,3(3&(3/;0&-6/2%3(2>(&2'&'0
; &-6 1% 11(1' '% 231'&-2'(3 &-61 *) 6&7(,(3 ,1(3 11(1'32 3,
1-'(31'9-(6.3'B1)1'.6%)1(2 (3'&8&326&*.1 (39-(6.3'1B1)1'.15
&(1(3 ,-&(3 231'&-2'(3 ; &-6 1% 1 * &1631(* 8& &7(= 3,
8/8/2019 Attachments QAM 129
31/129
- 31 -
232-&&328&2'(33,'1'6&2,-&152&'(8(2'(38231'&-2'(32.6'(33,
1)1'. '&318&,2-.3'15,(161('(3 8 33A238&.3213, '%(&23'& '=(
((1 =('% 5 3, (11- 231'&-2'(3 ,&=(31 3, 162(8(2'(31 (3
,(12(6(315,1(3 2%33'1'2 ' (1&1631(*8& ,2-.3' 23'&8,1(3
,&=(315162(8(2'(313,'%&,1(3(36-'18&1('231'&-2'(3;1%.(3'(3
3,.+7(*6&(,(2)'&2-&.3'3,31'&-2'(3&-611'&(1'82-&&3',2-.3'11&2(7,8&.5
>1(3 2&(8(2'(3 1 &9-(&, *) 231'&-2'(3 &-615 1% * 6&7(,, *) ;(,
3(3&(3 &-6 (3 '% 8&. 8 &73' *&(815 (3'3'1 8 ,1(3 3, 3211&)
3(3&(3,'((3
3,-1'&(3,;(&8')&-6
3,-1'&( 3, ;(& 8') &-6 1% * &1631(* 8& 31-&(3 18') (3 '%
2'(7('(158&.-'(38 22(,3'6&73'(36&&..56&6&(318')6&2,-&15
6&2-&(3 18') 66(3215 18') ,-2'(3 B .'(7'(3 '&(3(35 &6&'(3
22(,3'13,-3-1-22-&&321522(,3'3)1(15(3,-1'&(%'%3,22-6'(3
%4&, 23'&5 2A&,(3'(3 =('% '% ;(& 8') &3(4'(3 3, (32-2' 18')
2-'-&
;=(31%*'%&8'%3,-1'&(3,;(&8')&-6F
38&2.3'818=&+(36&2'(21'%&-%-''%6&
8/8/2019 Attachments QAM 129
32/129
- 32 -
32-2'(318')2312(-1311.31''%1'88*)=)86&(,(22'-&1
&&3(3,2-.3'&(15,(16)18')61'&13,18')(323'(7=&,1
3162'(35'1'(33,6&2-&.3'818')66(321
1 '%' '% &-13,&-'(31 (,,=3 (3'% 18').3- 1%*
*1&7,
&,(3'(3=('%;(&8')&3(4'(3(33,'%&-3('1
31-2%2(&2-.1'321=%&18')3(3&81'%'3)-31823,('(3B6&2'(2
(1 (+) ' &1-' (3 1&(-1 22(,3' (377(3 %-.3 (85 ,. ' 9-(6.3' B
*-(,(35%1%*-'%&(4,'1'6'%=&+5(.6-3,'%8-')9-(6.3'3,
(3('('(.61(3 8(313,63')3'%23'&2'&2'(3(31'18')611=('%
(3'(.'(3''%232&3,&-6%,1
..(11(3(3&-6
%&1631(*(('(18 '%..(11(3(3&-6(32-,2..(11(3(32'(7('(11
6&'%3&.13,6&2,-&18&2..(11(3(387&(-19-(6.3'3,1)1'.1
1.3.4. STAFFING, TRAINING AND CERTIFICATION
;;F
>1(35 31'&-2'(35 ..(11(3(3 3, 112(', 2'(7('(1 & 2&&(, -' *)
2.6'3' 6&133%7(33211&),-2'(39-(8(2'(3 3,I6&(32 (3'%
&73'&1
>;F
6&1336&8&.(32'(7('(1882'(39-(')&9-(8(,3'%*1(183&
,-2'(35I6&(323,6&8(2(32)&9-(&,8&2&&)(3-'162(8(211(3,'1+
%'1+812'(35'&(3(359-(8(2'(33,2&'(8(2'(386&133.6),1%
*122.6(1%,'%''%&9-(&,9-(')=&3113,''('-,1%*3&',.36&13353,'%2'(7('(16&8&.,*)'%..'1'%162(8(,9-(')
3(3&1 3, 2(3'(1'1 & &) 8&. $ &(3(3 2% =%& '&(3(3 (3
-2&3(3&(33,2(323,&', 8(,1 (1 (.6&', (3)&A32-&1
'%&1&(73(3A%-1&(3''(3'&(3(33,1(733'%
8/8/2019 Attachments QAM 129
33/129
- 33 -
'7&(-12-&11'29-(&1''A8A'%A&'6&811(3+3=,3(3&13,
12(3'(1'1 & '&(3, ' 29-(& 1-88(2(3' +3=, 8 '% 1)1'. 66(2* '
-2&=&3'1
:%& &9-(&, *) 2,15 1'3,&,15 162(8(2'(31 & '%& 162(8(2 &9-(&.3'15
6&1336&8&.(32'(7('(1882'(39-(')*'(33211&)'&(3(3B9-(8(2'(3B 2&'(8(2'(3 3, B &5 &A'&(3(3 B &A2&'(8(2'(3 B &A9-(8(2'(3 8&. $!
%1(32-,6&133823'&2'&1
>-)9-(8(,=,&116&66&7,:,(3&2,-&62(8(2'(313,&2,-&
-(8(2'(32&,1&6&.('','2&&)-'=,(33'%6&811(31&'&(3,3,2&'(8(,*)'%'(3
&'(8(2'(3 $,) 8 3,(3 2(') 8& 3A>1'&-2'(7 1'(3 /0 & .&(23
2(') 8& 3A>1'&-2'(71'(3 /0 $8& 1-*.(11(3 8> B (3162'(3
&6&'15 '% &6&'1 & ,-) 1(3, *) 9-(8(, > 6&133 3, (3162'(3
3(3&1:%&>(1 162(8(,5'%1.(12&&(,-'*)2.6'3'3,2&'(8(,
6&13316&'%66&7,6&2,-&1
3 .3) 162( &1 B '1+15 1 66(2*5 6&2,-&1 & 1'*(1%, 8& '%
9-(8(2'(386&1333'%*1(18=&+.31%(63,B&3)'%&1'2&('&(
:%&7& 162( 1+(1 & 3,, 8& 2&&)(3 -' (,3'(8(, 162((4, =&+5 1-2%
6&133&'&(3,(3A%-166&6&(')&'%&-%'&(3(332)=%(2%6&7(,1
1-2%'&(3(3%9-(8(2'(3&2&,18'%6&133&+6'2-&&3'
;&.'&(3(36&&..1(+$&(3(32%5>&811(3&(3(3'2
& 7&3, *) &(3(3 3-1 3, 1)*( =%(2% & &7(=, 3, -6,',
23'(3-)'+(3(3'22-3''%1''A8A'%A&'(3'%'2%3)
%&(16&7(1(38&23'(3--1.3('&(38'%6&8&.328'1+6&8&.&13,8&&A'&(3(33,&A9-(8(2'(3B&A2&'(8(2'(35(3'%73'8'%(&8(-&'
6&8&.1'(182'&()
162'(7&-61&&1631(*8&'&(3(33,9-(8(2'(38'%(&6&1333,
8& 31-&(3 '&(3(3 3, 9-(8(2'(3 8 6&133 8 '% 23'&2'&1 B 231-'3'1
3,*)'%.
8/8/2019 Attachments QAM 129
34/129
- 34 -
ORGANISATION CHART OF BHAVINI
DIRECTOR
(FINANCE)
DIRECTOR (CONSTRUCTION)
/ PROJECT DIRECTOR
HEAD
(MECHANICAL)HEAD
(CIVIL)
CHAIRMAN &
MANAGING
DIRECTOR
HEAD
(FIELD
ENGINEERI
NG)
HEAD
QA
(PROCUREMENT)
HEAD
(PROCURE
MENT)
HEAD
(ELECTRICAL
AND C & I)
HEAD
QA
(CONSTRUCTION)
(IND
&SA
DIRECTOR
(TECHNICAL)
8/8/2019 Attachments QAM 129
35/129
- 35 -
1.3.5. QA PROGRAMME
%(1 3- 6&12&(*1 '% &&.. =%(2% (1 231(1'3' =('% $
&9-(&.3'116&,8&2'(23-(')11-&328&8')(3-2&=&
3'1$,BC-35#""
&,,66&2%3(.6.3'(3'%(13-5&,,66&2%=(*,6',(3&162'82%
('.51&7(21&6&211%I'3'838&2(3'%&9-(&.3'1B88&'1=(*
*1,3'%882'8332.6(32'%'23%7318')3,,('(3'%&,,
66&2%=(1'+(3'22-3'(11-11-2%1F
.6I(')&-3(9-3118'%('.J
>&81'3,&,(4'(38'%('.J
, 8& 162( 23'&15 ,.(3(1'&'(7 .1-&1 3, 1-&7(32 7&
6&21115.'%,13,9-(6.3'J
>&'=%(2%2.6(32=('%,1(3&9-(&.3'123*,.31'&',
*)(3162'(33,'1'J
-(')%(1'&)J
2211(*((') 8 '% ('.5 8'& (31''(3 (3 '% 63'5 8& .(3'3325 (3A
1&7(2(3162'(33,&62.3'J3,
23.(2(.6(2'(3188(-&
-(')11-&32&&..83'&2'&1
3,(7(,- 62+23'&2'&1 1% 6&6& '%(&=3231'&-2'(39-(') 11-&32
.3-1(3(3=('%'%(1.3-%23'&2'&1@.3-11%,'('%9-(')
11-&326&&.823'&2'&1'882'(7)2&&)-'9-(')23'&3,(3162'(3
8-32'(318'%(&=&+1''%6& =&+ 6&2,-&1 '%1 ,2-.3'1 1% * ,-) &7(=, *) '%
&162'(7&-615232-&&,*);(,3(3&(33,66&7,*) '%,1(3',6&1338$!
%-(')11-&323-16&6&,*)'%23'&2'&11%3&)23'(3*-'
3'*(.(',''%8=(3F
0>12&(6'(38'%('.156&21113,1&7(21166(2*
*0 1''.3'&'(3'.3.3'@12..('.3''9-(')
8/8/2019 Attachments QAM 129
36/129
- 36 -
20 &3(4'(32%&'8&'%2'(7('(12&)1%=(3'%&3(4'(31'&-2'-&5
8-32'(3 &1631(*((')5 (3 3, 71 8 -'%&(') ' 1% *31-&, '%'
6&133 6&8&.(3 2'(7('(1 1% 3' %7 ,(&2' &1631(*(('(1 8&
6%)1(26&&118'%=&+
,0 ,3'(8(2'(38.
8/8/2019 Attachments QAM 129
37/129
- 37 -
1.3.6. QA PROGRAMME REVIEWS
%(1-(')11-&323-1%*&7(=,6&(,(2)'1'32(3'%&)&1
3,&7(1,13211&)'&82'6&&..'(23,&3(4'(32%313218
3&7(1(35L%3L61('(31%*&2&,,3,(11-,7(1(31''%(1.3-
1%*66&7,(3'%1..'%,3,1'11'%66&78'%&((3(11-
8/8/2019 Attachments QAM 129
38/129
- 38 -
1.4.1. DOCUMENT CONTROL
>&=(313,62(8(2'(31
'%231'&-2'(32'(7('(1 1% *2&&(,-' 8=(3 66&7,,2-.3'1 %
,&=(313,162(8(2'(318&'%.(363'('.11%*6&6&,52%2+,3,
66&7,*)2'&3(3&(3&-68&'%(&-'%&(4,231-'3'13,
1%*.,7(*''%;(,3(3&(3&-6'6&
8/8/2019 Attachments QAM 129
39/129
- 39 -
3.3'&2,-&1
1' 8.3.3'6&2,-&15 1%* 6&6&,3, 66&7,(3 ,,('(3 ''%
162(8(26&2,-&1'*6&6&,*)'%(3,(7(,-23'&2'&1%(1(32-,1*-'3'
(.(',''%8=(3F
&2,-&8&&6&'(38&2,-&
>&=(388(26&2,-&
3,&7-'(3&2,-&
&2,-&8&3.3'7(=8&&..
'&(&2(6'5(3162'(351'&3,(11-
-,('1
3'&83A38&.32
:&+&2,-&1
2&,3,>2-.3''(3
!3,7&B&318&81)1'.15231'&-2'(3,2-.3'1
>'(, 6&2,-&1 1% * 6&6&,5 *1, 3 '% 66(2* 162(8(2'(3 3,
,&=(315*)(3,(7(,-231'&-2'(3&-61B23'&2'&1
%6&2,-&13&)23'(3'%8=(3F
('5 ,12&(6'(3 8 2'(7('(15 (,3'(8(2'(3 3-.*&5 &7(1(3 3-.*&5
,'3,66&71''-1
268=&+ 8&3211-2%12,15162(8(2'(35,&=(31
&A&9-(1('1
&A9-(8(2'(38'%6&1336&8&.(3'%=&+59-(6.3'3,
6&211
&2-'(31'*'+38&'%18')86&1333,9-(6.3',-&(3
(31''(35(3162'(33,'1'(3
>'(,(31'&-2'(352%2+(1'&638&'%(31''(33,
'%&2'(7('(1(32-,(3(,3'(8(2'(38=('311%,6(3'13,&2&,1
&9-(&,
226'321'3,&,1
32182.6I3,2&('(2=&+11-2%1(31''(382.633'15,'(18
19-3'(6&'(311%*(1',3,8=,*)&-'2&,1%&-'2&,11%
(32&6&''%2%2+6(3'1',2-.3''%3'(&6&'(3
8/8/2019 Attachments QAM 129
40/129
- 40 -
'% 6&2,-&1 8 (7( B 2%3(2 B 2'& 11.*) B (6(3 B 2'&(2 B
31'&-.3''(3=&+11%*66&7,*)'%&162'(7!,18&-61
315 > 3, 6&2,-&1 1% * &7(=, B 66&7, *) '% &162'(7
!,18&-61
&2,-&15 31 3, (31'&-2'(31 B 12%.1 & &7(=, *) ; &-6 *8&
66&7
1.4.2. DESIGN CONTROL
%&1631(*((')8&>1(3(1=('%55%7&&..(3
>1(3 =%(2% (1 &7(=, *) $ 5 .) 11(3 >1(3 :&+1 '
231-'3'1=%(3'-&3%7&&..226'*'53,$!
;(,3(3&(3&-68$!(3'&821=('%5=('%&&,'>1(3
>1(3 36-'1 &2(7,8&.5 & (11-,*) ;'%&-%7&(-1&-61 (3
$!8&(.6.3''(3
9-1'1B6&6118&>1(3.,(8(2'(31(32-,(3'%18&.23'&2'&1=(*
6-'-6';(,3(3&(3%1=(*6&211,1>1(3%39-1'1B;(,
%39-1'1;B31-'3'1%(11->3,;&-61%(11-;%1
,2-.3'1 1% * 8&=&,, ' 231'&-2'(3 &-6 8& (.6.3''(3 -2%
,2-.3'11%*(32&6&',(31-*19-3'&7(1(38'%,&=(38'&'%,1(3
B,&=(31& 8&435=%37& 3211&)5 ; &-6 1% (11- =%(2% 1%*
8&=&,,'231'&-2'(3&-68&(.6.3''(3
%7(1(3(3>1(3>2-.3'1(16&211,*);3'%1.(311'%&((3
,1(3,2-.3''(1'%&1631(*((')8'%-1&&-6'31-&'%''1'&7(1(31
8>1(3>2-.3'1&-1,(3'%(&&162'(7&1
1.4.3. PROCUREMENT CONTROL
&2-&.3'3'&3,3,&-(8(2'(3
&2-&.3'8.'&(B9-(6.3'8&$!1%*-3,&'+318=1F
3,3'(35 3,&(35 3-82'-&& B 3,& 7-'(35 3-82'-&(35 3162'(35
1'(33,-66)
'%2'(7('(1&',''%6&2-&.3'8.(&2'&'!=7&56&211(38
'3,&18&.
8/8/2019 Attachments QAM 129
41/129
- 41 -
&2-&.3'2'(7('(1
;=(32'(7('(1&6&8&.,(36&2-&.3'82.633'1B9-(6.3'B1&7(21
/&8&&,'1G&,-2'H0
0&6&'(35&7(=566&75,(1'&(*-'(33,2%323'&8
2%3(2162(8(2'(3
3,&,2-.3'*0 3,&B1%67-'(33,9-(8(2'(3512&-'(3)8.3-82'-&&@13-51
3211&)
202%3(27-'(35(,3'(8(2'(38'2%3(2,7('(318&.'%3,&
,2-.3'3,'%(&226'32B&3,'1'(36&2,-&1562+(36&2,-&1'2
0-(')3'&3,-&7(32/(32-,(3162(8(2G!,H5:('3113,7(=
1'10
80.6('(383-82'-&(32&,1B>2-.3'181*-('6&,-2'
/.633'B9-(6.3'0
07-'(386&8&.328'%6&,-2'/.633'B9-(6.3'0=('%(361'
=&&3')6&(,
%03'&833A238&.3213,8=A-632&&2'(72'(31
(03&'(33,23'&8&2&,18&(3162'(35>3,'%&'1'1
8/8/2019 Attachments QAM 129
42/129
- 42 -
% 23'&2'&B .3-82'-&& B 73,& B 1-*A73,& 6&6& 3, 1-*.(' '%(&
.3-1(3(3=('%'%(13-8$!
&2-&.3'&2,-&1
8'& (,3'(8)(3 '% 3, 8& 6&2-&.3' 8 '% 6&,-2' 8& '% &2-.3'8&8-&'%&'3,&(32'(31
%26*((')3,9-(')1)1'.873,&B1-*A73,&(11111,*)&-63
=('%&2-&.3'3,;(,3(3&(3&-61(32%3(2>(&2'&'5$!3
'% *1(1 8 18') 2'&)5 &(*((')5 6&8&.32 &9-(&.3'5 .3-82'-&(3
(3'&(22(13,6&A9-(8(2'(35 '% (3,3'&.) (,3'(8) '%., 8 6-&2%13,
&2..3,611(*1-&2181-66)3,1-1'66&6&('6&2-&.3'2'(31
3&2(6'8*(,15'% (3,3'&6&6&1'2%3(27-'(33,(,3'(8(1'2%3(2)
226'* 3, .3-82'-&(3A=(1 26* *(,,&/10 >7('(31 8&. '% 162(8(,
&9-(&.3'1&(1',*) '%(3,3'&3,&7(=,=('%'%;(,3(3&(3&-6
8 2%3(2 >(&2'&' B ,1(3', 3(3& B 2..('' *8& '% =&, 823'&2'$(,1&7-','+(37&(-182'&1(3'22-3''31-&'%'9-(')
3, 12%,- & .' *) '% 6&162'(7 *(,,&1 ;& &-& 1-66(&1 8 (,3'(2
('.15=%1 9-(')1)1'.13,26*(('(1%7 &,)*31'*(1%, 3,6-'
-3,&66&7,73,&(1'8&6&'(2-&('.15162(8(273,&7-'(3.)3'*
,38&&6'('(7&9-(&.3'1B6&2-&.3'1
8/8/2019 Attachments QAM 129
43/129
- 43 -
8'& 12'(3 '2%3(2) 226'* 3, 26* 6&2-&.3' 1-&25 '% 6-&2%1
&2..3,'(3 (1 '%3 6&211, 8& 66&7 8&. 2.6'3' -'%&(') %
66&7,6-&2%1&2..3,'(3 3=('% '2%3(26&'(3513211&)5 '*
(32-,,(3'%6-&2%1&,&5(113''B8&62.3'86-&2%1&,&
26) 8 =('% '2%3(2 162(8(2'(31 (1 8&=&,, ' >(&2'& /2%3(20 8&
&&3(32'(7('(1
8'& =&, 8 23'&2'5 '% 1-66(& 1-*.('1 '% .3-82'-&(3 6&2,-&15 >
6&2,-&15 (3162'(3 3, '1'(3 6&2,-&1 3, 31 238&.(3 ' '%
162(8(2'(31 3-82'-&(3 ,2-.3'1 & 66&7, *) &2-&.3' &-6 8
2%3(2>(&2'&'3162'(33,'1'(36&2,-&15313,,2-.3'1
&66&7,*)/&2-&.3'0&-666&7,,2-.3'1&13'''%1-66(&
*)'%2%3(2>(&2'&'5$! -(')-&7(32(12&&(,-'16&'%
66&7,63566&7,.3-82'-&(36&2,-&1566&7, (3162'(3D '1'(3
6&2,-&1
1631(*(('(18&&6&'(357(=3,66&783,&>2-.3'1(3
2%3(2>(&2'&'5$!
03,3'
3,3'(1&(1,*)(3,3'&3,66&7,*)2.6'3'-'%&(')
*02%3(262(8(2'(3
2%3(2 162(8(2'(3 (32-,1 '2%3(2 &9-(&.3'15 126 8 =&+ 3, 1-66)5
66(2* ,&=(315 162(8(2'(315 1'3,&,1 3, ,2-.3'15 &9-(&.3'15
(3162'(33,'1'(351-&82'&'.3'51'&5%3,(3562+(35'&316&''(33,
,(7&) 23,('(31 2%3(2 162(8(2'(3 (1 6&6&, 3, 66&7, *) 2'&
3(3&(3&-65
203,&>2-.3'
3,& ,2-.3' (1 2.6(, *) (3,3'& 3, 2%2+, 3, 66&7, *) !,5&2-&.3'&-6(32%3(2>(&2'&'8$!
,03,&7-'(33,-&2%12..3,'(3
$(,1&7-',3,6-&2%1&2..3,'(3(16&6&,*)(3,3'&3,66&7,
*)2.6'3'-'%&(')
09-1'8&-(')-&7(32(113'*)!,5&2-&.3'&-6'!,5
A&2-&.3'&-6
8/8/2019 Attachments QAM 129
44/129
- 44 -
8032)(1,2(,,*)>(&2'&/2%3(205$!
0%315(83)5''%6&2-&.3',2-.3'1-3,&1.718&7(=
3,66&718=,8&'%&((3,2-.3'
&2-&.3'8'3,&,$-%'-''.1B&6&('&)'.
%,1(33(3&(71,-231(,&'(3'7(*((')81'3,&,6&,-2'1B.116&,-2, ('.1 3, .+1 -1 8 1-2% 6&,-2'1 ' '% I'3' 611(* (.(&)5
6&6&('&)('.18&.6&733,&6-',1-66(&1&231(,&,3,162(8(,3'%
*1(182'-,'3,.3-82'-&(39-(')1'3,&,
&2-&.3'8..&2(&,&,-2'1
..&2(&,B88'%1%86&,-2'1=('%6&739-(').)*&9-(1('(3,*)
'%,1(3&=('%,,('(3'1'1BI.(3'(31'238(&.('19-(')3,226',8&
-16&7(,,('.'1'%9-(')&9-(&.3'18&'%(3'3,,-1%,,('(3'1'1
BI.(3'(31&,3(3A%-1&'%&-%366&7,*8'&6&2-&.3'8'%
('.*-'*8&('(16-''-1
&2-&.3'86&1
6&1 & 6&2-&, 16& '% '2%3(2 162(8(2'(313, &9-(&.3'1 8& '%
&((36&,-2',,('(3&9-(&.3'18&31'&&,-)162(8(,
-(').6(323,&(8(2'(3
%(3162'(35'1'(33,7&(8(2'(32'(7('(1&2&&(,-'16&'%66&7,
631*1,3'%'2%3(2162(8(2'(318'%6-&2%1&,&
3'&8&133
>-)9-(8(,=,&116&66&7,:3,&3)6&.('','2&&)-'
=,(3 3 '% (1162(8(,5'%1.(12&&(,
-'*)2.6'3'3,2&'(8(,6&13316&'%66&7,6&2,-&1
8/8/2019 Attachments QAM 129
45/129
- 45 -
>(161('(383A38&.321
%1-66(&1'*(1%16&2,-&'23'&.'&(156&'152.633'151)1'.1&
6&2111'%',3'238&.''%162(8(,&9-(&.3'1%6&2,-&16&7(,
8& 6&.6' &2&,(3 3, &6&'(3 8 33A238&.(3 6&,-2'1 ' 2%3(2 B
31'&-2'(3 >(&2'&' % 33A238&.(3 6&,-2'1 & 6&.6') 1&',
/6%)1(2 16&'(33, '(30 ' 6&73' '%(& (3,7&'3' -1 1-*19-3')%33A238&.321=%(2%'%1-66(&6&6118&231(,&'(33,,(161('(3(3'%
8&. 8 3A38&.32 6&' /0 & &7(=, *) 3(3&1 8 &2-&.3'
&-63,/&2-&.3'0 &-63, 8&=&,, 3=('%'%(& 2..3'1 ''%
;(,3(3&(3&-6 8&1-('*,(161('(3 (3231-''(3=('%5 %
(1 G66&7,H & G66&7, 1 ',H /( 66&7 =('% 162(8(2 3'(30 &
G
8/8/2019 Attachments QAM 129
46/129
- 46 -
6*(('(1 8 '% 1-66(& B 1-*A23'&2'& 1% * 7-', 8(&1' *) '% 62+
23'&2'&3,66&7,*)2%3(2>(&2'&'%(17-'(3(32-,18(&1'%3,
1111.3' 8 '%(& &1-&21 (3 '&.1 8 '&(3, B 9-(8(, .36=&5
9-(6.3' B 82(('(15 '%(& 9-(') 23'& 1)1'. 3, 6&2'(215 12&-'(3) 3,
232-&&32823'&2'&B1-66(&M1.3-3,'%(&61'6&8&.3231(.(&
=&+12&&(,-'8&3-2&6=&63'13,'%&1-2%&6-',&3(4'(31
1.4.4. CONTROL OF ITEMS
2(7(33,3162'(3
.'&(1 B 9-(6.3' 6&2-&, 1% * ,(7&, ' 1(' 3 ,- (3162'(3 3,
2&32 *) &162'(7 &-6 & ('1 -'%&(4, &6&13''(7 1 13 1 '%
.'&(1B('.1B9-(6.3'&&2(7,'1('5'%)1%*7(1-)(3162',*)
232&3,1('231'&-2'(3&-656&(&'226'32'1('.'&(1B9-(6.3'
6&2-&, *) 62+ 23'&2'&1 1% * (3162', 3, &1, 8& 1(' 1 6&
66&7, 3 3 &2(6' ' 23'&2'&@1 6&.(11 ' 1('5 3 -,(' 8 '%
6&2-&.3'3,.3-82'-&(36&8&.,*)/&2-&.3'06&1331%*
2&&(, -' *) /31'&-2'(30 ' 31-& '%' '% ('.1 .' '% 162(8(2'(3
&9-(&.3'1 ;-&'%&5 7(1- (3162'(3 1% * 2&&(, -' *) 23'&2'&@1
6&1333,232&3,1('231'&-2'(3&-68&3)'&31(',.3,2&&'(3
=('% ,16'2% ,2-.3'1 377.3' 8 /31'&-2'(30 1% * 2, 8&
=%37& '&31(' ,. (1 *1&7, 3, ,(16-' &(11 ,- ' .*(-(') (3 '%
,2-.3'1 3, .'&( 9-(') ;& 226', .'&( G'&( 226'32 6&'H
1%*6&6&,32183),8(2(32)(3'%&2(7,.'&(566&6&('&6&'
1%*3&',*)'%232&3,1('231'&-2'(3&-63,.&+,'&162'(7
&-6
3162'(3 B 7&(8(2'(3 &6&'1 1% * 6&6&, 3, (11-, =('% 2&) ,8(3,
1'&(31'&-2'(3132152&'(3'1'B2%2+13'2&&(,-'3('.1(3'%1%63,'*2&&(,-''1('13',(31%(66(3&15'%1.1%*2&&(,-'
' 1(' *) '% 232&3, 1(' 231'&-2'(3 &-6 3, =('311, B 226', *)
/31'&-2'(3016&162(8(2'(3B,&=(36&(&'226'32'1('
'&3,&1&7'(3
8/8/2019 Attachments QAM 129
47/129
- 47 -
%1'&8'%.'&(3,9-(6.3'1%*-3,&'+3''%1('1'&13,
B & (3 '% 162(8(, & 6&(& ' '%(& (31''(3 3, -1 '& 8 .'&( B
9-(6.3' 1% *-3,&'+3 ' 31-& ,- (,3'(8(2'(35 1&'(3 3, 2'(3
3,'6&73','&(&'(389-('),-'1-2%882'112&&1(3523'.(3'(35
2(.'(223,('(313,6%)1(2,.33&5'%8=(3162'11%*'+3
(3'231(,&'(38&1'&Fa) Access to storage area.
*03(3113,%-1+6(36&2'(21
202-&,3,181'&
,0;(&6&'2'(3
0,3'(8(2'(33,.&+(3
802&,82'(31
0&'2'(727&13,11
%0'(33,6&1&7'(3
(062(37(&3.3'23,('(31(+'.6&'-&3,%-.(,(')23'&5(3&'
1*3+'(35'2
- ,2-.3''(3 8 '% 1'&
&2&,11%*.(3'(3,
;&3'&.1'&8 2&('(29-(6.3'56&1&7'(36&2,-&11%*6&6&,
3,66&7,'&81-2%9-(6.3'3,'%(&6&(,(2(3162'(33,.(3'332
1%*2&&(,-'22&,(3''%16&2,-&1
%*71'&3,6&1&7'(36&2,-&1&66(2*''%('.16&2-&,*)
'%23'&2'&11
8/8/2019 Attachments QAM 129
48/129
- 48 -
&'2'(7'(313'&
&'2'(7 2'(3 1% * 66(, =%&7& 162(8(, ' '% ('.1 3, 1-&821 '
6&1&7 '%(& 9-(') (3'(3 1% * -3,&'+3 (3 22&,32 =('% 66&7,
6&2,-&1 % ')6 3, I'3' 8 6&'2'(7 2'(31 1% 238&. ' '%
&9-(&.3'1 162(8(, (3 '% ,1(3 ,&=(31 B 162(8(2'(31 % 6&2,-&1 1%
(32-,'%8=(3231(,&'(31F
0 1 8 3) '1', 3, 66&7,.'&( 31-&(3 '%' '% 2%.(2
.3'1 (3'%2'(31&.(3'(3,=('%(3 162(8(, (.('1 11
3''%73),'&(-1882'3'%1-&82
*0I6(&),'82'(3.'&(
20 ,9-' 1-&82 6&6&'(3 B 23(3 ' * -3,&'+3 6&(& '
66(2'(386(3'1
,0'1%*31-&,'%'6(3'(3B2'(3,13'(3'&8&=('%'1'(3
B 33A,1'&-2'(7 I.(3'(3 8 2.633'1 :%&7& '%& (1
611(*((') 86&'2'(72'(3(3'&8&(3=('%3)1-*19-3''1'(3
&>5'%18&17*((')82'(31,-&(31-2%'1'(31%*
'+3(3'22-3'''%'(.82'(3
0 &6(&8,.1'6(3',1-&8211%*-3,&'+38=(3
66&7,6&2,-&1
80-('*6&2-'(31%*'+3'7(,,.'3&*)9-(6.3'
,-&(36(3'(3B2'(38'%162(8(,9-(6.3'
!3,(3
&316&''(33,%3,(38'%2&('(22.633'1' ('1%*-3,&'+3
1 6& 66&7, 6&2,-&1 %1 6&2,-&1 1% '+ (3' 22-3' =(%'5 1(45
6%)1(2 238(-&'(35 1-&82 8(3(1%5 1-126'(*((') ' 1%2+ ,. 3, 6&12&(*,
%3,(36(3'132182.6(2',3,2&('(21'&-2'-&15162(%3,(3,7(21
3,9-(6.3'1%*-1,(8'(3'2+13,%3,(39-(6.3''*-1,1%
* '1', 3, 9-(8(, *8& -1 3 '%
8/8/2019 Attachments QAM 129
49/129
- 49 -
,3'(8(2'(33'&8'&(B9-(6.3'
'%.'&(3,9-(6.3'(32-,(36&')8*&(2',11.*(11%*(,3'(8(,
=('%6&6&3-.*&B.&+(3'1%*31-&,'%''%(,3'(8(2'(3(1.(3'(3,
('%& 3 '% ('.& 3 &2&,1 '&2* ' ('.15 '%&-%-' 1'&5 8*&(2'(35
'1'(3 3, (31''(3 %1 .1-&1 1% * ,1(3, ' 6&73' '% -1 8
(32&&2' & ,82'(7 ('.1 3, ('.1 =%(2% %7 3' &2(7, '% &9-(&,
I.(3'(35'1'&(3162'(31%(,3'(8(2'(3.&+11%*66(,-1(3.'%,1
3,.'&(1 =%(2% 1%* (*3, 3' ,'&(.3' ' '% ('. (377, %
(,3'(8(2'(31 1%*.&+, 3&1 113' ' (3'&8&=('% '% 8-32'(3 &
9-(')162'8'%('.
1.4.5. & 1.4.6. PROCESS CONTROL (MANUFACTURING, SITE CONSTRUCTION
& COMMISSIONING)
2'(7('(1 882'(3 9-(') (3 '% &1 8 .3-82'-&(35 (' 231'&-2'(35
2..(11(3(3 3, 112(', B & 23'&, (3 22&,32 =('% 162(8(,
&9-(&.3'1'.''%,1(3(3'3'
:%&7&&9-(&,*)2,1B1'3,&,1B162(8(2'(31'%2'(7('(1&22.6(1%,
*),6)(39-(8(, B 2&'(8(,B -'%&(4,6&133 2'(7('(1 &2&&(,-'
-1(366&7,5'1',2-.3'1
31=('% 3'& (3'1 ? &7(=5=('311 3, %, 6(3'1 & 6&6&, 8&
2'(7('(1882'(39-(')
HOUSE KEEPING
!-1N6(33,23(311&31-&,'%&-%-''%63'=('%7(='.(3'(3
9-(') 8 ('.1 ,-&(3 1'& B 8*&(2'(3 B 1(' 231'&-2'(3 B (31''(3 B
2..(11(3(3 3'& 8 37(&3.3' 23,('(31 3, 2211 ' 7&(-1 &1 (1
31-&,-2&23&1B23431B,-1'8&&1&2&)(,3'(8(,3,
2211'1-2%&1(1&-',
211&) %-1 +6(3 3, 23(311 6&2,-&1 & (11-, (7(3 ,'(1 8 '%
1'61'*'+33,'%32(1&1631(*8&7&(-11'61
8/8/2019 Attachments QAM 129
50/129
- 50 -
"
1.5.1. VERIFICATION PROGRAMME
2'(7('(1882'(39-(')&7&(8(,8&2.6(32=('%'%162(8(,&9-(&.3'1
' (1 31-&, '%' &133 (377, (3 '1+ 7&(8(2'(3 1% 3' %7 3) ,(&2'
&1631(*((')8&'1+6&8&.323'&33,I'&37&(8(2'(31&2&&(,-'
1.5.2. INTERNAL VERIFICATION
3'&3&(8(2'(3(1,38&2'(7('(12&&(,-'*)$!6&133
1.5.3. EXTERNAL VERIFICATION
I'&37&(8(2'(3(1,383'&2'&1@2'(7('(1%I'3'81-2%7&(8(2'(3
1%**1,3'%(.6&'328'%('.&1&7(25&','18')
1.5.4. VERIFICATION PLANS AND PROCEDURES
7&(8(2'(32'(7('(1&6&8&.,16&66&7,7&(8(2'(3631(3'%8&.8
-(')11-&3231%1-(')11-&32311%F
,3'(8)&8&32,2-.3'1(32-,(3=&+6&2,-&1
,3'(8)2%7&(8(2'(36(3'3,(3,(2'('1&'(719-32(3'%=&+
2)2B6&2111'1
,3'(8)'%2%&2'&(1'(21'*7&(8(,'2%6(3'3,(3+(''(3,(7(,-
6&2,-&
3,(2'(3'&821=('%'%&7&(8(2'(36313,162(8)%='%)1%*
23'&,
,3'(8)23'&6(3'1517(=(3'15:('311(3'13,!,(3'1
,3'(8)%=5=%35=%&3,*)=%.'%7&(8(2'(31%*23,-2',
3,(2'226'322&('&(
3,(2'(11-8&6&'1
8/8/2019 Attachments QAM 129
51/129
- 51 -
1.5.5. CALIBRATION AND CONTROL OF MEASURING AND TEST EQUIPMENT
&2,-&1 1% * 6&6&, 6&12&(*(3 '% 12'(35 (,3'(8(2'(35 -15 2(*&'(3
&9-(&.3'13,2(*&'(38&9-32)8.1-&(33,'1'9-(6.3'B'1%
6&2,-&1 1% * 6&6&, *1, 3 66(2*((')5 &2..3,, 1'3,&,15
&2..3,'(38.3-82'-&&18.1-&(33,'1'9-(6.3'3,I6&(328
-1&1
'1%*31-&,'%''%.1-&(33,'1'9-(6.3'8&-11%*86&6&
&35')6522-&2)3,6&2(1(33)2(*&',3,2&'(8(,(31'&-.3'11%*
-1,'%.1-&(33,'1'9-(6.3'1%*3-.*&,3,(1',12&(*(3'%
1.1%*7(*=('%'%-1&5(3,(2'(3'%,-,'8&A2(*&'(3
% &2&, 82(*&'(31% *.(3'(3,3 '%.1-&(3 3, '1'9-(6.3'5
6&8&*) (3 '% 8&. 8 ,%1(7 *1 & 3 &2&,1 '&2* ' '%
9-(6.3'%*11%%7'1'8=(3,'(1FA
/0>'82(*&'(3
/*0>'87(,(')82(*&'(3
/20(3'-&3,3.8-'%&(4,6&136&8&.(3'%2(*&'(3=&+
/,0(3'-&3,3.8-'%&(4,6&137&(8)(3'%2(*&'(3=&+
%.1-&(33,'1'9-(6.3'8-3,-'A8A2(*&'(3&8-3,,.,1%*
,61(',*2+(3 '% 12'(31'&15=('% ('1 23,('(3 =&(''333''2%,'
'.1&,)226',*)-1(3 '%1 -'A8A2(*&'(39-(6.3' 1%*1111,
8& '%(& 226'*((')3,1-('* (38&.'(31% *2..-3(2',' '%882',
&-61B23'&2'&18'&&6(&5'%1.1-&(3D'1'9-(6.3'1%*2%2+,
8&2(*&'(353,(88-3,1'(182'&)5'%)1%*.,7(*8&-1&2&,
8 &A2(*&'(3 1% * ., 1 ,8(3, *7
8/8/2019 Attachments QAM 129
52/129
- 52 -
>-&(3 3) '1'(3 B 2(*&'(3 2%2+5 =%3,7('(31 *)3, 6&12&(*, (.('1 &
,'2',5 3 7-'(3 1%*.,8 '% 7(,(')86&7(-1.1-&.3'1 3,
'1'153,226'328'1',('.11%*&1111,
1.5.6. VERIFICATION STATUS
% 2-&&3'1''-1 (1 (3,(2', *) '% -1 8.&+(315 1'.615 '15 *15 &-'(3
2&,15(3162'(3&2&,156%)1(22'(33,'%&1-('*.315=%(2%23(3,(2'
226'*((')&33A238&.328('.1=('%&&,'7&(8(2'(316&8&.,
1.5.7. PRE SERVICE INSPECTION (PSI)
8 2.633'1 3, 1)1'.1 (1 2&&(, -' -1(3 66&7,6&2,-&1 ' 1'1
(,3'(8(,*),2-.3'(11-,*)5%2(*&'(3*2+1-1,,-&(3
&(,3'(8(, 8& '%(& '&2*((')3,6&1&7,8& 8-'-&-1,-&(3 3&7(2
3162'(3/0,-&(3'%6&'(36%1
1.5.8. AUDIT AND ASSESSMENT
AUDIT
.6&%31(71)1'.83'&3DI'&3-(')-,('(11'*(1%,(3&,&'
1111'%882'(73118'%&&..1.3'(3,(3'%(13-
66&6&(') '&(3, 6&1335 =% & 3' ,(&2') &1631(* 8& &1 *(3
-,(',51%6&8&.3,,2-.3''%-,('1%)1%%71-88(2(3'-'%&(')3,
&3(4'(38&,.'.+'%-,('.3(38-3,882'(7-,('6&1331%
*12',3'%*1(18F
N3=,3,I6&(328-,('(3'2%3(9-1J
N3=,866(2*2,156&2,-&13,(3,-1'&(6&2111
62((4,+3=,3,I6&(32(3'%&'*-,(',J
8/8/2019 Attachments QAM 129
53/129
- 53 -
3-,('.=('%.,&(1231'('-',(&2'&/0
B>
3-,('3(7(3,'(181268-,('5-,(''...*&153,2'(7('(1'*
-,(',5 >6&'.3' B &3(4'(31 ' * 3'(8(,5 66(2* ,2-.3'1 1-2% 1
6&2,-&13,2%2+(1'13,333-12%,-(1(11-,''%*(33(387&)23,&)&
3'&3-,('1&6&8&.,(31-2%.33&'%''%>6&'.3'18$!&
27&,'1'32(3)&
I'&3-,('1&6&8&.,(31-2%.33&'%''%3'&2'&18$!&
27&,'1'32(3)&
3,,('(35-,('1&2&&(,-'-3,&'%8=(323,('(31J
:%3 (' (1 3211&) ' 7&(8) (.6.3''(3 8 &9-(&, 2&&2'(7
2'(3J
:%3 1(3(8(23' 2%31 & ., (3 '% 8-32'(3 &1 8
6&&..51-2%11(3(8(23'&A&3(4'(3&1(3(8(23'&7(1(318
'%6&2,-&J
:%3 (' (1 1-162', '%' '% 9-(') 8 '% ('. & 1&7(21 (1 (3
'&.(3'%2-1/10
31'('-'2&&2'(72'(31
2'(8),8(2(32(1
7(= (.6.3''(3 6(2(1 &9-(&, ' (.(3' &2-&&32 8
,8(2(32(1
.6&''&(3(3'6&13313211&)
>2-.3'-,('&6&'13,2&&2'(72'(31'+3
8/8/2019 Attachments QAM 129
54/129
- 54 -
% -,(' 6&'1 =( * ,(1'&(*-', ' ;-32'(3 >(&2'&1 8 $!5 !,1 8
&-61(3$!51(,3'!,183'&2'&1'1('/3)3-,('16&'(3(3'
'%162(8(2 23'&2'&05 8& 31-&(3 (.6.3''(3 8 &2..3,'(31 (3 '(.)
.33&
.6.3''(3 8 2&&2'(7 .1-&1 B &2..3,'(3 =( * 31-&, ,-&(31-*19-3'-,('1
% &1631(*((') 8& 2.6(323, (.6.3''(38 '% &2..3,'(3 (1=('%
&162'(7>(&2'&1
ASSESSMENT
8 1111.3' 3, (3,63,3' 1111.3' & 633, (3 &,& ' 6&7(,
238(,323,''+'(.)2&&2'(72'(31&11-2%1(3'&82.3.3'5
18')5%-1+6(35'&(3(33,9-(8(2'(386&13356&1&7'(38 (31',
9-(6.3'3,&2&,182((')&1111,8&'%(&,9-2)3,(.6&7.3'1(83)
1111.3'(12&&(,-''1'32)&*)63.3'.231'('-',*)
>%&1-'181111.3'&2..-3(2','>5>(&2'&1D&-6!,1
8/8/2019 Attachments QAM 129
55/129
- 55 -
#
1.6.1. NON- CONFORMANCE CONTROL
0 %9-(6.3'B.'&(B ('.13'238&.(3' '%162(8(,&9-(&.3'1
1%*23'&,16&66&7,33A238&.3223'&6&2,-&'6&73''%(&
(3,7&'3' -1 32(1 (377, (3 6&2-&.3'5 .3-82'-&5 8*&(2'(35
(3162'(3B'1'(33,&2'(3B(31''(32'(7('(11%*&9-(&,'%7'%(&
=333A238&.3223'&6&2,-&1232-&&,*);3,&162'(7
*033A238&.321*1&7,1%*&2&,,(3'%(3162'(3&6&'3,'%
33A238&.(3 .'&( B ('.1 1% * (,3'(8(, 3, +6' 1(, -3'( '% 33
238&.32& &17,% &131 8& 33A238&.321 1% * (,3'(8(, 3,
2&&2'(72'(31%*'+3'7(,'%(&&2-&&32;=2%&'8&,(161('(38
33A238&.32(1(73(36A"%8&.'8338&.326&'(1(73
(36A#D
2033A238&.3211%*&7(=,3,,7('(311%*6&211,;&
,(161('(3 8 33A238&.3215 &2..3,'(33 '%11% * 6&61, *)
231'&-2'(332(15'%1.1%*232-&&,*)3,8(366&7B66&7
13',B &
8/8/2019 Attachments QAM 129
56/129
- 56 -
3)1(3(8(23',1(323211(33('.1(.6&'3''8')=(**&-%'''%
3'(28$
1.6.2. CORRECTIVE ACTION
%338&.326&'1&6&(,(2)3)4,8&'%(&2-113,3211&)
2&&2'(72'(31&(3('(','&.7'%,8(2(32(111'6&73'&6'('(3
8/8/2019 Attachments QAM 129
57/129
- 57 -
FLOW CHART FOR DISPOSITION OF NON-
CONFORMANCE
Acceptance Non-conforman
RejectAcceptable, Submit NCR
Approved Modify
Approved as noted conditional *acceptance
Reject
Acceptance
NCR: Non-conformance Report* After conditional acceptance of the design concession, no work isenvisaged on the non-conforming item.
REVIEW BY QA
COMPLETION OFACTIVITY
REPAIR ORREWORK
NCR REGISTATIONAND
DISTRIBUTION
CLEARANCEFOR NEXT STAGE
RECORD COMMITMENT AND/OR
CONDITIONAL IMPLEMENTATION TOMEET CONDITION
SCR
INSPECTION
NCRREGISTRATION/DISTRIBUTION
INSPECTION
NCR REVIEW
DISPOSITION BY
FE GROUP
8/8/2019 Attachments QAM 129
58/129
- 58 -
Page-1 of 2
BHARATIYA NABHIKIYA VIDYUT NIGAM LIMITED
(A Government of India Enterprise)PFBR Project, Kalpakkam
NON-CONFORMANCE REPORT
Application for disposition of non-conformancesP.O. No.(See Note-1 on back side) .NCR No. Project/USI No.
Contractor / Sub- Contractor .Component/System/Structure/ItemManf / Contractors Ref. No. . Spec.No./Drg. No. .Equipment / Tag No.. P.O. Item No. ------------------------------------------------------------------------------------------Details of Proposed Concession: (See Note-2 on back side)This request does not involve a change in contract price
Estimated cost ..(Name, Designation, Date and seal ) Requested by.
------------------------------------------------------------------------------------------Quality Surveyors comments (See Note-3 on back side)Name Original signed . Date..
APPROVAL OF INDENTOR / DESIGNER / CONSULTANT / FE (See Note-4 on back side)
APPROVEDAPPROVED AS NOTEDREJECTED / REPAIR / RE-WORK.
NOTES:(Name, Designation & Date) Indentor / Designer / Consultant / FEImmediate Superior/ACE / CE/ Head, FE
CLOSING DCR IN CASE APPROVED AS NOTED VERIFICATION BY QUALITY SURVEYOR OFMANUFACTURER/ CONTRACTOR / SUB-CONTRACTOR/ QA, IGCAR or its nominee
All stipulations in conditional approval met? Yes / NoIf No, defective item repaired / rejected? .. If repaired, new NCR No..
(Name, Designation & Date) Contractor/Sub-Contractor QA, BHAVINI
Distribution: CONSTRUCTIONIndenting group. Head of Concerned Construction group REG/IGCAR... Head (QA)..Consultant.. Head (FE) ..Quality Surveyor Head, Site Planning GroupContractor .. History Docket ..
8/8/2019 Attachments QAM 129
59/129
- 59 -
Page-2 of 2
NON-CONFORMANCE REPORT
(BACK SIDE OF NCR)
Note-1: For Package contract, please indicate Package P.O.No.
and Main P.O./Sub.P.O. as applicable.
Note-2: This should include reasons for deviations and corrective
actions to prevent repetition enclose sketch, attach
additional sheet, if necessary. If deviation is on
quantified parameters, report the obtained
parameters as follows.
Sl.No. Design Value Obtained Value Remarks/Reason fordeviation
'AF %6-&2%1&@19-(')1-&7)&B-'%&(4,&6&13''(71%
7&(8)'%,7('(313,31-&'%''%23'&2'&%1(32-,,'%,7('(31
'AF3218;(,3(3&(3&-65&7(=6&211*)(..,('1-6&(&(16'(3
8/8/2019 Attachments QAM 129
60/129
- 60 -
$
1.7.1. TYPES OF RECORDS
2&,11%*6&6&,3,.(3'(3,'6&7(,*
8/8/2019 Attachments QAM 129
61/129
- 61 -
&'(3&2&,11-2%1&A&7(23162'(3*1(3,'1%*3&',3,
.(3'(3,*)1('&-6
% &162'(7 231'&-2'(3 &-61 1% 8&.-' '%(& &2&, 3, ,2-.3''(3
23'&6&2,-&1
1.7.3. GENERATION OF RECORDS
%>1(3162(8(2'(35&2-&.3',2-.3'15..(11(3(3,2-.3'1531
(3,(2''%&2&,1'*3&',%&2&,1&1'.6,3,,',*)-'%&(4,
6&131 *8& 1'& % &2&,1 23 * ('%& &((31 & &6&,-2, 26(1
!=7&5 &2&,1 1% * (*5 (,3'(8(* =('% &162' ' ('. B &73'
,2-.3'1
31'&-2'(3.6'(3>2-.3'1
31'&-2'(3 .6'(3 &'(8(2'1 /10 3, )1'. &318& >2-.3'1 />101% * 6&6&, *) '% 231'&-2'(3 &-6 3, 8'& 232-&&32 *) 3, ;
1-*.('','2%3(2&7(21%,8D&-6%1,2-.3'11%*6&6&,
16&66&7,6&2,-&1
1.7.4. INDEX
3(7&1 -*
8/8/2019 Attachments QAM 129
62/129
- 62 -
0,.31'&'26*((')8&186&'(3
*03*.(3'3325&=&+5&6(&5&62.3'&.,(8(2'(383('.
20,'&.(3'%2-18322(,3'&.8-32'(383('.
,06&7(,&8&32,'3,,2-.3'8&(3A1&7(2(3162'(3
082(('',2..(11(3(3
3&.33'2&,1F
2&,15 =%(2% 1% * 3211&) ' ,.31'&' 22.6(1%.3' 8 '% 2'(7(') (3
22&,32 =('% '% 162(8(2'(3 &9-(&.3'1 1% * &'(3, '( '% 1)1'.1 &
'&318&&,8&.231'&-2'(3'2..(11(3(3&-6
% (1' 8 6&.33' B 33A6&.33' &2&,1 3, '%(& &'3'(3 6&(, 1% *
23'&,(322&,32=('%'%66&7,6&2,-&
.6&&)2&,1F
%1& '% &2&,1 3' 8(3 (3 '% *7 '= 2'&(15*-' 3&', ,-&(3
231'&-2'(36&(,'1&717(,328&1'(182'&)2.6'(38'%2'(7('(1
1.7.7. DISPOSAL
&(,(2&7(=18'%&2&,1&2&&(,-'(3&,&'=,-'-33211&)&2&,1
3,&,(161,8*)1%&,,(3B(32(3&'(38'&2&'(8(2'(3*)-'%&(4,6&131
1.7.8. STORAGE AND PRESERVATION
'& 8 ,2-.3' 3, &2&,1 1% * '% &1631(*((') 8 '% &162'(7
231'&-2'(3&-65'(('(1%3,,7&8&1'&(323'&(4,82((')
3'&(4,>2-.3'3,2&,'&;2((')1%*2',3,231'&-2',1
1'6&'2''%&2&,18&.611(*,.&,1'&-2'(3*)1-2%2-1118(&5
8,(35 (312'15 &,3'1 3, 8&. 611(* ,'&(&'(3 *) ,7&1 37(&3.3'
23,('(311-2%1'.6&'-&3,%-.(,(')%(182((')=(%723'&6&2,-&1
'3*'%8=(3F
0 221123'&8&6&131
*0 ,)&'&(783),1(&,&2&,1
20 3162'(33,.(3'3328&2&,1
8/8/2019 Attachments QAM 129
63/129
- 63 -
3162'(38 '% 1'& 82((')1%*-3,&'+3' 1' '=(2 )& '31-&
'%'5
/(0 %82((')1%*,9-'3,'%3211&)37(&3.3'3,'%&
&'2'(7.1-&1&(3882'
/((0 %&2&,1&-6,',&-&)
/(((0 .6(3 (3162'(3 8 &2&,1 (1 ,3 ' 2%2+ 162'1 1-2% 1 &2(6'5
23'&5&'&(7*((')3,1'31-&'%'&2&,1&3','&(&'(3,-
'(.6&6&%3,(3&1'&6&2'(21
;& '% 6-&618 1'&8>2-.3'1 3, 2&,1.3' 8& '% (8'(.8 '%
3'5 6&.33' 1'& 82((') 1% * 1'*(1%, 6&(& ' 2..32.3' 8
2..(11(3(32'(7('(1
1.7.9. RECORDS INSPECTION
3162'(38'%2&,1(12&&(,-'323'(3-*1(1*)6&131&1631(*8&
1'& 8&2&,1 %1& 1 (3162', *)'%&-6 ' 1'32 (3'%&
.3'%12&,18(3162'(3&.(3'(3,
%&2&,1'&82((')(1(3162',' 1'32(3)&'31-&,9-2)3,
8&-6','.(3'3328'%&2&,1.6(33162'(38'%&2&,1(12&&(,
-''7&(8)'%&2&,1)1'.
8/8/2019 Attachments QAM 129
64/129
- 64 -
QUALITY ASSURANCE IN CIVIL CONSTRUCTION
INDEX
>
>>
;
;;>
A; "
>> "
#
"
# ;!>
;
;>
8/8/2019 Attachments QAM 129
65/129
- 65 -
QUALITY ASSURANCE IN CIVIL CONSTRUCTION
-(')11-&328(7(231'&-2'(3(127&,-3,&'%(12%6'& 3,(1'*&,
3=('% &73'(7( '2%3(2 162(8(2'(31 1 1' -' (3 '% '3,& ,2-.3'15
162(8(2'(316&7(,,(3'%,1(3,&=(315$'3,&,13,66(2*,&=(315
'2 8&32 ' (3162'(35 '1'1 3, 162( 6&21115 6&2,-&15
1'3,&,15226'322&('&(3,1.6(3631&1(3,(2',%&(3%%,
6(3'1*)3,=%(2%'%2'(7(')(13''6&2,-3'('%&9-(&,(3162'(31&'1'1
%71%=31'(182'&)&1-'1&=(3,(2',(3'%-(')11-&3231
3&162'18-(')11-&32,-&(3'%6&
8/8/2019 Attachments QAM 129
66/129
- 66 -
FA2..3,'(318&6&11-&&-'(38&2+8-3,'(31(3&(7&7)
&
8/8/2019 Attachments QAM 129
67/129
- 67 -
%=*-%,)(3 >='&(3 1%*2&&(,-' '31-& '%' '% I27'(33, 1'&-2'-& & 8&
8&.='&'1'18231'&-2'(33,.1-&1'I2-,&-3,='&3,
='& 8&. '%& 1-&21 1-2% 1 -3,&&-3, 1'&.15 9-(8(&15 16&(315
&'1(3156&2(6(''(3&(38('&'(38&.'%1-&828&'2>='&(31%*
2&&(,-''%&-%)'.(3'(3I27',6&'(31&13*),&)*)-181-('*
6-.61&*((3-'='&3,1-1%.3-)&*)'%&66&7,.31
.(0.+)5*-).(,.1-)(3 %3-.*&3,6''&38&-'%11%*16&162(8(2'(313,
,&=(31%9-(6.3'56&11-&13,6&6&'(38&-'.(I1'*-1,1%
1238&.''%162(8(2'(313,,&=(31
% 8=(3 &6&'1 1% * 6&6&, ' &-& (3'&71 ' 1-..&(4 (.6&'3'
*1&7'(313,,'
0%A=(1,'8&,&((35='&'1'13,(3'&A2332'(31
*0631%=(3&-'%1'13,&-'(3'+
20 MM 12'(3 1%=(3 ,&((3 1'1 3, &-' (3'+5 (3 21 8
2-&'(3&-'(3
"(09%&-).(>%0-)(3.2.)+>.&?1(5%,.1(5*-).( I27',&11%*23,5,*&(1&.7,53,'%6('1'&(..,'I2'
1%6 3, 1(41 *8& 3) 8-&'%& =&+ 1-2% 1 62.3' 8 .-, .' 3,
&(38&2.3'(12..32,.8'%(.6&'3''1'1'*2&&(,-'*8&
2&3281'&'8&231'&-2'(38-3,'(3&F
''(2',1'
'3,&,3'&'(31'
(1.(2&11!1' 3(7&1C2+(31'
&11-&'&1'
*&'&)1'
('%&6%
$2+%&1'1
2+>8&.'(31'1
8/8/2019 Attachments QAM 129
68/129
- 68 -
)2(2',1'1
$2+(*&'(31'1
:'&111'1
%*7'1'11%* 23,-2', 16& 1'3,&,1=%&7&1 162(8(, (3'%
,&=(31*),1(3&1
&231'&-2'(37&(8(2'(31%(32-,'%8=(3F
0'&(1B3&,(3'1-1,(36&,-2'(38232&'5
*0'&(1-1,(3231'&-2'(33,
2031'&-2'(36&2111
"
&(45'%-3(8&.9-(')8232&'8&9-(&,1'&3'%3,,-&*((')'11-&
1'(182'&) 1&7(2'%&-%-''%(3'3,, 6&'(3 (8 8 '% 1'&-2'-&5 ,-
9-(8(2'(38 (3&,(3'.'&(15.'%,86&,-2'(3562.3'5 2.62'(35
8(3(1%(33,2-&(3&2&&(,-' ')6(28=2%&'1%=(37&(-182'&1
,(3'6&,-2'(38,-3(8&.232&'(11%=3(36A"
>1(3(38232&'.(I1(1-3,&'+3'11-&322-&'-(,8&12'(3'%
*1'2.*(3'(38(3&,(3'111'2%(7'%,1(&*6&6&'(18232&'12%.'(2&6&13''(38&6&2,-&8232&'.(I,1(3(11%=3(36A"
*&'&) '1'1&'(3' 232&'(3&,(3'1=( *2&&(,-'*)32(11
(3,(2', (3 '% '*1 % &1631(*((') 8& 6&,-2'(3 3, 62.3' 8 9-(')
232&'(1&1',=('%'%23'&2'&33&5'1'(3(12&&(,-'(3'%*&'&)
'1('*)'%23'&2'&3,66&7,*) /31'&-2'(30&-6% '1'15=%(2%
233'*23,-2',(3'%(1*&'&)5&&&3,(3'%&9-(8(,*&'&(1=('%
'%66&78/31'&-2'(30&-6% 8=(3 232&' (3&,(3'.'&(1 & 6&2-&,3, (3,-2', (3'=&+13
'%(&2.6)(3=('%66(2*631
0.3'
*0&1&'/*'%3&.3,%7)0
20;(3&'/*'%3&.3,%7)0
8/8/2019 Attachments QAM 129
69/129
- 69 -
,0:'&
032&',.(I'-&
80'1%'1
0!.'('53'('
%02",.-%&-).(.2.(&,%-%(3,%5)%(-*-%,)*+0% 1'2+ 6(1 8 &'1 =( * 8&., 1 1 ' 6&73' 1&'(3 %
,61('(33,&.7'%&8&.=(*,3(31-2%.33&11'.(3'(3'%
-3(8&.(')8'%1'2+6(%1(,1681'2+6(18&'1%*+6'
8''& '%3'%38&61' 6&73' 22-.-'(3 8 2&1.'&(''%
*''.8'%16
,.(I'-&&1-2%,,('(711%*-1,=('%(3'%(&1%8(883)&1162(8(,
*)'%.3-82'-&&%23'(3&11%*1'&,3&(1,6'8&.3,6&'2',
8&. 1-35 &(35 =(3, 3, .(1'-& % .'&(1 3, 1'& 621 1% *
6&(,(2)(3162',%(,18 '%23'(3&1%*(36&6&)1,23,('(3
'%&-%51'%'3'&)8.(1'-&B&(3='&'2&7(,,3,23'.(3'(3(1
6&73',
#% 8=(3 .
8/8/2019 Attachments QAM 129
70/129
- 70 -
$2+615(83)&(,3'(8(,3,2&&(,-'=(3,7328'%231'&-2'(3
2'(7('(1
31'&-2'(36&2111%(32-,'%8=(3F0)(3562(33,*(3,(38&(38&2.3'
*0;&.:&+
20;(I(38.*,,,&'1
,0&,-2'(35&316&''(3832&'
02.3'52.62'(33,2-&(3832&'
80&-'(36&'(3
03162'(33,1'(32'(7('(1
%06(&1(83)5
(0226'3281'B3162'(3&1-'1
$*4)(3@+*&)(3*(5)(5)(3.2%)(2.,&%6%(-(38&2.3'*&1&*3'(32.6(32=('%(38&2.3'1%*(,(3
19-3'()&18=(366&7,,&=(313,=('%(3'%'&321(73(3
611%*6&7(,,1'&(2')16&'%,&=(31&'&*2+18162(8(,&,3,
1(41%*'(,8&6&7(,(327&'&(38&2.3'*&1
$.,6A.,? ;&.1 1% 238&. ' '% 1%615 (315 &,1 3, ,(.31(31 (32-,(3 2.*&5
&713,6&
8/8/2019 Attachments QAM 129
71/129
- 71 -
$)
8/8/2019 Attachments QAM 129
72/129
- 72 -
3162'(31%*6&8&.,'7&(8)'%'162(8(,8(3(1%15(+=,8'51'
'&= & 1 21' & *'(3, 3) (3,(2'(31 1-2% 1 -3,& 7(*&'(315 7(,15
(.6&6&*3,(3&23'.(3'(31-2%1'231'&-2'(3-&(3 1-2% '1'5 (8 3) +B,82'1 (3 '% 1-&82 8 232&'
23'(3.3'1'&-2'-&(13'(2,51-2%+3,,82'11%*&2'(8(,''%
1'(182'(38$!
(1'8.3-1
(1'86&2,-&1
(1'81'3,&,2%&'1
(1'81'3,&,631
(1'88&.'1
;=2%&'1%=(36&,-2'(38,-3(8&.232&'
2%.'(2,(&.8&,1(3(38232&'.(I
.-% / % *7 (1'1 & 3) (3,(2'(7 ,,('(3 3-15 &2,-&15
'%,(15%&'1513,;&.'1 1 &9-(&,1% * 8&.-', *)
'%23'&2'&3,66&7,*)$!
8/8/2019 Attachments QAM 129
73/129
- 73 -
;
3-8&6&2-&.3'5.3-82'-&(33,231'&-2'(3(11-,*)$!
3-1(11-,*)23'&2'&1
8/8/2019 Attachments QAM 129
74/129
- 74 -
;>
Q(7(:&+1F
&2,-&8&I27'(3(3&2+*)*1'(3 &2,-&8&231(,'(3&-'(388-3,'(3&2+1
&2,-&8&*2+8((33,2.62'(3
&2,-&8&-(8(2'(38,.(I'-&
&2,-&8&62.3'8232&'8&.'&.(3'(38(&3'3'8;&1%)(I,32&'
# &2,-&8&>'&.(3'(383(':(%'8;&1%)(I,32&' &2,-&8&>'&.(3'(38$,(3832&'
&2,-&8&1'(3'%-*(25)(3,&(2D$.-,1
&2,-&8&>'&.(3'(38&'&-1%(3-
&2,-&8&>'&.(3'(38&'.62'-
&2,-&8&>'&.(3'(38&'*&1(3-
8/8/2019 Attachments QAM 129
75/129
- 75 -
&2,-&8&>'&.(3'(38;+(3113,I8&1&'
&2,-&8&>'&.(3'(383'(33,I8&1&'
&2,-&8&>'&.(3'(38-3,3118&'1
" &2,-&8&>'&.(3'(3862(8(2&7(')8;(3&'
# &2,-&8&>'&.(3'(3862(8(2&7(')8&1&'
&2,-&8&(73)1(18&13,;(3&'
&2,-&8&>'&.(3'(3831(1'32)8'3,&,.3'1'
&2,-&8&.6&11(7'&3'%1'8.3'62(.31
&2,-&8&>'&.(3'(3862(8(2&7(')8.3'
&2,-&8&>'&.(3'(383'(3,;(31''(3(.18.3'
&2,-&8&>'&.(3'(38;(3311*)62(8(2-&82*)$(3(&&.*((')'%,
&2,-&8&>'&.(3'(38-3,3118.3'*)2%'(&'%,
&2,-&8&>'&.(3'(38-3,3118.3'*)-'27'%,
" &2,-&8&>(.31(32%2+8$&(2+1
# &2,-&8&>'&.(3'(38:'&*1&6'(38$&(2+1
&2,-&8&>'&.(3'(38.6&11(7'&3'%8$&(2+1
8/8/2019 Attachments QAM 129
76/129
- 76 -
>>!
% -(') 11-&32 '3,&, %&'1 =( * 2.6(, (3,(2'(3 '%
&9-(&.3'18&73'1'3,&,13,162(8(2'(315'*,%&,'
%&'&,(38&1&' %&'&,(38;(3&'1
%&'%)1(29-(&.3'8&,.(I'-&
8/8/2019 Attachments QAM 129
77/129
- 77 -
;>>
% -(') 11-&32 31 8& '% 8=(3 =( * 2.6(, (3,(2'(3 '%
&9-(&.3'18&73'1'3,&,13,162(8(2'(315'*,%&,'>'(1
8 '% 8&9-32) 8 7&(8(2'(33, 32(1 &1631(* 8& 6&8&.32 3,
7&(8(2'(3 =( 1 * (3,(2', % 2%&2'&(1'(21 8 ('.1 B 2'(7('(1 ' *
(3162',D'1',3,66(2*2,1B1'3,&,'*1(7(3 &9-(&.3'1
=( * (3,(2', -&7) 8 6&** 1-&21 ' 1111 ,9-2) 8 1-66) 8
.'&( ' 1'(18) 162(8(, 9-(')=('% &8&321 ' 2,15 1'3,&,13,
162(8(2'(3&9-(&.3'1=(1*(3,(2',
I27'(3=&+
>='&(3
.3'
&13,;(3&'/3&.D!7)0
(I(3='&B(2/2&-1%,0
32&',.(I'-&
&2-&.3'5(31''(3'28&'6&211(35*'2%(33,.(I(3
63'D2%((363''2
" &,-2'(38232&'
# &316&''(38232&'
;&.=&+B1%-''&(3
2.3'8232&'
.6(33,1'(3832&'
32&'*)6-.6(3
$&8'
6(&8232&'
&-'(3B>&)62+
$2+8((3
" (38&2.3'*&18&232&'
# :,(3B16(2(3B.2%3(22-6(38*&1
2.3'8*&(2'(38232&'&(38&2.3'*&1
8/8/2019 Attachments QAM 129
78/129
- 78 -
&2-&.3'3,&2'(38(3&
&2-&.3'D8*&(2'(38'&-2'-&1'
&2'(38'&-2'-&1'
&2-&.3'3,8*&(2'(38.*,,,6&'1
&2'(38.*,,,6&'1
&2,-&8&'&'.3'8(3'&8&328-1=('%*&1
:'&A6&8(3B31-'(38-3,&&-3,1'&-2'-&1
" ;&(3
# '3B$&(2+.13&)3,61'&(3
&2-&.3'51'&3,(31''(38&-'(3.'&(
&2-&.3'86(3'13,6(3'(3
(3'(386(616(61-66&'159-(6.3'3,(12'&-2'-&1(3(3 63'&
(*&'(3&9-(&.3'8(31'&-.3'1
8/8/2019 Attachments QAM 129
79/129
- 79 -
;
-(') 11-&32 8&.'1 =( * -1, (3,(2'(3 '% &9-(&.3'1 8 &73'
1'3,&,13,162(8(2'(315'*,%&,'%8&.'1&,(1'(3-(1%,1
1('8&.'13,*8&.'1*1,3'%(&1&7(2&
)-%.,6*-0/%8=(3-(')11-&328&.'1&-1,8&.(3'(3(3&2&,1'('
%18&.1&8(,'66&6&('621*1,33,3'&5I2-'(3&'2%1
8&.'11%8&.6&'8&162'(76&2,-&1'*6&6&,*)'%23'&2'&8&
I2-'(37&(-12'(7('(1
,.1-)(3.,6*-0F
$1'(32'(7(')
-&'(3B31(,'(3&-'(3
.(&,%-%.1,(09%&-).(.,6*-0F
32&'-&&32&,
1'A32&'3162'(3&,
$&%A,&((36&'
:'&?111'
31(,'(3&-'(36&'
!),&1'8&-'-*
.(&,%-%%0-)(3*:>*-&')(3+*(-.,6*-0
32&'62(.31'(3
>'&.(3'(38,--181'(2(')*).6&11.'&
(*&'(381'31'&-.3'1&1&'1'6&'
;(3&'1'6&'
-3,3111'6&'8&1&'
-3,3111'6&'8;(3&'
-3,311562(8(2&7(')D62(8(21-&821'8.3'
.3'1'>'/(1'&0
8/8/2019 Attachments QAM 129
80/129
- 80 -
.3'1'6&'
3'%).3'1'1-'16&'
32&'62(.31'&6&'
32&'(I>1(3
32&'-3'(')6&'
32&''&3'%6&' $&(2+1'6&'
(1'6&'
(38&2.3'3(':(%'1'6&'
1'(38&1&'(73)1(1/..0
1'(38&1&'(73)1(1/..0
&1&';+(3113,I
&1&'3'(33,I
1'(38&1&'
1'(38;(3&'(73)1(1
1'(38;(3&'
1'(38,.(I'-&
!7)&'62(8(2&7(')1'6&'
(*&'(38:(%(321
32&'9-(1('(3
32&''&'(3(6
32&'$'2%:(%'6&'
32&'>16'2%(6
32&'62(.3.6>'
32&'2.3'2&,1
7&$2+1'(3>'(1
&.*((')1'332&'62(.3
'F%18&.1&8(,'66&6&('621*1,3(3,3'&5I2-'(3&'2
7(41('*'2%(363'5.(I(363'3,'1'(3*&'&)
8/8/2019 Attachments QAM 129
81/129
- 81 -
FLOW CHART SHOWING PRODUCTION OF
GOOD UNIFORM CONCRETE
DURABILITY
ECONOMY
GOODUNIFORM
CONCRETESTRENGTH
GOOD QUALITY OF PASTE,
WELL SELECTED
INGREDIENTS,
APPROPRIATE CEMENT,
DENSE CONCRETE
EFFECTIVE USE OF
INGREDIENTS, EFFECTIVE
OPERATION,
EASE OF HANDLING,
MINIMUM WASTE
RESISTANCE TO
ADVERSECHEMICAL
REACTIONS
WATER TIGHTNESS,
LOW VOLUME CHANGE,
STABLE AGGREGATE,
SUITABLE CEMENT,
HOMOGENEOUS
CONCRETE,
PLACEMENT
TEMPERATURE,
LOW WATER CEMENT
RATIO,
RESISTANCE TOWEATHERING
LOW WATER
CEMENT RATIO,
HIGH STRENGTH,DENSE CONCRETE,
ADEQUATE CURING,
SPECIAL FINISH
RESISTANCE TOWEAR
8/8/2019 Attachments QAM 129
82/129
- 82 -
SCHEMATIC DIAGRAM FOR DESIGN OF CONCRETE MIX
DESIGNED CONCRETE MIXPROPORTIONS
QUANTITIES OF CONCRETE
INGRADIENTS IN M3
ACCEPTED
FAILURE
PROBABILITY
FACTORS
EXPOSURE
DURABILITY
CONDITIONS
DEGREE OFQUALITY
CONTROL
QUALITY OF
CHEMICAL
ATTACK,SIZE OF POUR
STRUCTURALREQUIREMENTS
TARGET MEANSTRENGTH
CHARACTERISTIC
STRENGTH
AGE AT WHICHSTRENGTH IS
REQUIRED
SIZE, SHAPE ANDTYPE OF COARSE
AGGREGATE
WATER CEMENT
RATIO
CONSISTENCY
REQUIREMENTS
WATER CONTENT PER M3
% OF FINE TO TOTAL
VOLUME OF AGGREGATE
% OF AIR
CAPACITY OF CONCRETE MIX PLANT
Is trial mix performance adequate? yes/no. IfYes,Design Concrete Mix is finalized. If No, Re
evaluate and conduct fresh trials.
WEIGHT OF INGREDIENTS PER BATCH
8/8/2019 Attachments QAM 129
83/129
- 83 -
QUALITY ASSURANCE IN MECHANICAL CONSTRUCTION
INDEX
>
>D
"
5 5 > :N >N $ 5 >$A!
"
A;
"
A;
""
>;
"#
; > >
#
>
#
;;>
#
A
#
"
>;
#
#
>!
#
;$B!C$
#
5 $ > ; :N
#
5$> ;:N
#"
5 $ > ; $A!:N
8/8/2019 Attachments QAM 129
84/129
- 84 -
3.
%(1 2%6'& ,12&(*1 '% 1(3' 162'1 8 '% -(') 11-&32 6&&.. 3,
-(,(3136&21123'&2'(7('(1,-&(3231'&-2'(35(31''(35 (3162'(3 3,
'1'(38.2%3(2=&+1 2&&(,-'*) '%8=(3231'&-2'(3&-61 3,'%
23'&2'&1-3,&'%(&23'&F
-2&'.-66))1'./0&-6
(6(3&-6
$3283'A2%3(2/$A2%0&-6
=&+1&I2-',16&'2%3(2162(8(2'(315,1(3,&=(313,66(2*
2,13,1'3,&,1%23'&6(3'18&7&(-19-(')&',2'(7('(1&*&-%'
-'(3'%&162'(7-(')11-&32313&162'18-(')11-&32,-&(3'%6&
8/8/2019 Attachments QAM 129
85/129
- 85 -
*(12*&-1,)(3.2C1)96%(->40-%607)9)(38
(0 &(&'2..32.3'88*&(2'(32'(7('(15,'(,.3-82'-&(36&211
1%'15 11.*) 6&2,-&1 3, -(') 11-&32 31 /0 1% *
6&6&, *1, 3 66(2* 66&7, ,&=(315 162(8(2'(315 2,1 3,
1'3,&,1 3, 1%* 66&7,*)'% -&2%1&%1,'( ,(88&3'
1'137(1,(3'%.3-82'-&8'%9-(6.3'57(45.'&((3162'(356&2,-&1 3,6&1339-(8(2'(315231-.*15 )-'3,2-''(3635
,(.31(3 .1-&.3'15 33A,1'&-2'(7 I.(3'(35 %),& 1''(2 '1' B
63-.'(2'1'151-&82'&'.3'1-2%1,&1(356(2+(33,611(7'(35
%(-.+'1'(356(3'(3'216&'%162(8(2'(3&9-(&.3'1%1
1 162(8) &7(=5 =('311 3, %, 6(3'1 11(3(3 &1631(*(('(1 '
.3-82'-&&51-66(&5=&+123'&2'&&'%(&-'%&(1,&6&13''(715
/31'&-2'(30 &-65 232&3, 6&'(,
6&2,-&152%2+(1'13,'2%3(9-1%'11%*8&.-',5&7(=,3,
66&7,' 66&6&(' 718& &73'2'(7('(11-2%1.3-82'-&(35
=,(35 33A,1'&-2'(7 I.(3'(35 1'&11 &(7(35 %),& 1''(2 '1'B
63-.'(2'1'51-&82'&'.3'1-2%1,&1(356(2+(33,611(7'(35
%(-.+'1'(356(3'(3'25(1',(331
((0 366&783,8*&(2'(3,2-.3'15'%9-(6.3'1%*'+3-6
8& 8*&(2'(3 3-82'-& 3, 1' (3162'(31 1% 6&2, 1 6& '%
66&7,3,.3-82'-&(3,2-.3'13'%73'83).,(8(2'(31
,1(&,*).3-82'-&&1B$!53,.3-82'-&(3,2-.3'11%
*&7(1,22&,(3)3,66&7,6&(&'(.6.3'(3'%.
(((0 3'%8(&1'1'5&=.'&((3162'(31%*-3,&'+31'2&'(8(2'1
1% * 2&&', 3, =%&7& 2&&'(3 (1 3' 611(* & =%3 '1'
2&'(8(2'1 & 8-3, (3,9-'5 3211&) '1'1 1 &9-(&,
Recommended