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American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Document Administrator: Lara Swett Document Type: Guideline 1.0 Introduction
Purpose and Objective: The AFPM Safety Statistics and Awards Program is part of a comprehensive safety program developed by AFPM’s Safety & Health Committee to promote accident prevention in the petroleum refining and petrochemical manufacturing industries as well as the contractors supporting them. There are three elements of the AFPM Safety Statistics and Awards Program:
• Collection of domestic site’s Occupational Injury & Illness statistics (OSHA 300A log) by site for both company employees and contractors (Contractor Aggregate numbers)
• Collection of domestic and international site’s API Recommended Practices (RP) 754 Process Safety Performance Indicators for the Refining and Petrochemical Industries by site.
• Annual AFPM Awards Program for Regular Members and Maintenance Contractors Scope:
The purpose of this document is to provide guidance to petroleum refineries and petrochemical facilities as well as contractors operating in North America on the collection and reporting of Occupational Injury & Illness Statistics, Tier 1 and Tier 2 Process Safety Events, and the annual awards program.
The Guideline is not intended to replace existing reporting or information sharing processes or provide interpretations of compliance with any applicable corporate, federal, state and local regulatory standards.
2.0 Access to the AFPM’s Collection Database
2.1 Occupational Injury & Illness Statistics and Awards Each company is required to assign a Database Administrator who is responsible for assigning individuals within the company access to submit Occupational Injury & Illness Data (OSHA 300A summary log) and apply for applicable safety awards to the database. A company can choose to have a single individual input data for all sites or grant access to individuals at each site to input data. The Database Administrator for Occupational Injury & Illness Statistics has the following:
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
• Grants and manages access to individuals within the company so they may submit
Occupational Injury and Illness statistics (OSHA 300A log) for both company employees and contractors aggregate data for each site.
• Grants final approval of all statistics submitted to ensure accuracy including any site level awards and approval of any contractor awards submitted on behalf of the site (Refer to section 4.0 for more information on the awards process).
• Ensures contact information of the site and individuals granted access to the database is correct.
Please send the contact information of the Occupational Injury and Illness Database Administrator to Anna Scherer, ascherer@AFPM.org. AFPM will hold a webinar in January 2013 to instruct the Database Administrators and other individuals responsible for inputting data on their responsibilities as well as review the submission process (Refer to section 3.1 to review the submission process). 2.2 API 754 Process Safety Event Statistics Collection Each Company is required to assign a Database Administrator who is responsible for assigning individuals within the company access to submit API 754 Process Safety Event Metrics to the database. A company can choose to have a single individual input data for all sites or grant access to individuals within the company to submit. The Database Administrator for Process Safety Event (PSE) metrics has the following responsibilities:
• Grants and manages access to individuals within the company to submit Tier 1 and Tier 2 PSEs for all sites.
• Grants final approval of all statistics submitted to ensure accuracy. • Ensures contact information of the site and individuals granted access to the
database is correct. NOTE: If your company intends on submitting PSE data for your international sites, please email the site name and address to Anna Scherer, ascherer@AFPM.org by January 6. We can accept international submissions either through the website or the database. However, there will be less confusion if we know in advance what sites will be submitting. Please send the contact information of the API 754 Process Safety Metrics Database Administrator to Anna Scherer, ascherer@AFPM.org.
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
2.3 Contractor Meritorious Safety Awards Each contractor company who plans on applying for a Contractor Merit Award is required to assign a Database Administrator who is responsible for assigning individuals access within the company to apply for Contractor Merit Awards. The Contractor Merit Award Database Administrator is responsible for the following:
• Grants and manages access to individuals within the company to Apply for a Contractor Merit Award.
• Ensures the application is complete and data submitted is accurate. • Ensures contact information of the individuals granted access to the database is
correct.
3.0 Statistic Collection and Awards Application Process
3.1 Occupational Injury & Illness Statistics Safety Portal Each individual who has access to the database is assigned a username and password. For each site listed, AFPM is asking for two different data sets, one is the OSHA 300A summary log for company employees and the second is the OSHA 300A summary log for the contractors (Contractor Aggregate).
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event
December, 2011 Statistics
AFPM Safety Awards Program Guidance Document
Revision Date:
1. Employee Data - In this column, provide safety data for employees only. This data is required to qualify for an award.
2. Contractor Aggregate Data- In this column, provide aggregate totals for all contractors at the respective plant. Data is not required to qualify for an award. The information requested by AFPM is consistent with the OSHA recordkeeping rule 29 CFR 1904, effective as of January 1, 2002 and is the exact data found on a site’s OSHA 300A Summary log.
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Revision Date: December, 2011
Statistics AFPM Safety Awards Program
Guidance Document
3.1.1 Safety Awards Application Process
Individuals who have access to submit Occupational Injury and Illness statistics will also have the ability to apply for AFPM Safety Awards (Reference Section 4.0 for award criteria) in addition to the responsibility of approving Contractor Merit Awards for the sites. To apply for a safety award, click on the ‘Apply’ tab to enter the awards application page. See graphic below.
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
1. Apply for an Award - Click on the Apply link next to the appropriate award to submit an application. While the Distinguished Safety Award application must be downloaded and completed offline, you can submit online applications for the Award for Meritorious Safety Performance and the two Safety Achievement awards.
2. Flags Ordered - By clicking on this link, you can review the details of your application, including the number of flags ordered
3.1.2 Approving Contractor Merit Award Applications
AFPM member maintenance contractor companies that work at least 20,000 hours and achieve a Total Recordable Incident Rate (TRIR) of 0.6 or less with no workplace related fatalities are eligible to apply for a contractor merit award at a site. Contractors apply for these awards during the month of January and February of each year. Once the site is closed to applications, each company will have the opportunity to approve or deny each award. Just because a contractor qualifies for the award doesn’t mean the site has to grant the award. This is left up to the discretion of the site and the company. AFPM will email all contacts that have access to this portion of the database notifying them that they need to approve or deny all contractor awards. To approve or deny a contractor merit award, click on the pencil to the left of the date. A pop-up box will open with the statistics submitted by the contractor. Either check the box
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
to approve or deny the award, sign your name and contact information and press submit. You must perform this process for all applications with the status of ‘pending.’ 3.1.3 OII Review and Approval Process
Database administrators assign access to individuals within the company to submit data
January – February companies/ sites submit OII data and apply for safety awards. March – Approve contractor nominations
Database administrators review and give final approval on all submissions.
AFPM will review all submissions for completion and grant awards
Complete: Submission submitted to AFPM
Completed submissions sent to AFPM
Not complete: AFPM will contact database administrators to complete the submissions.
Database administrators assign access to individuals within the company to apply for awards
January – February companies submit award applications March – Sites will approve or deny applications
AFPM will notify contractors of award status in March.
3.1.4 Contractor Awards Submittal and Approval Process
3.2 Process Safety Event Data Submission Safety Portal Each individual who has access to the database is assigned a username and password. A company can either submit all of their site’s PSEs through the designated Excel form or they can submit PSEs one site at a time through the online form.
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
2012 PSE_locked.xlsx
To submit through the Excel file, companies must input a single line for each Tier 1 and Tier 2 PSE on the Event and Consequence tab of the spreadsheet. On the Facility Information tab, there is a column to the far right of the spreadsheet to indicate no Tier 1 PSE, no Tier 2 PSE, or neither for a particular facility. To submit PSEs one site at a time, through the database, click on arrow next to the site you want to submit for.
1. Submit Plant Data- Fill out the three fields (Employee Hours, Contractor Hours, and Refinery Capacity) and submit the data. You must do this before you can add any process safety events (see #2 below).
2. Add Process Safety Event- After submitting the data in #1 above, click the New Event
button to record a process safety event for the plant. After filling in all of the relevant data fields, click the Submit button all the way at the bottom of the form to submit your
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
data. Repeat this process until you have finished adding all of the events. When finished Adding New Events, click the Finish and Close Window button to complete the process. Note: The red X next to each event allows you to delete that particular event.
3. Consequences: List all consequences related to the specific Tier 1 or Tier 2 Event, but only the consequences for that tier. For example, if you had a Tier 1 event, only list the consequences that meet the Tier 1 criteria for the event. Do not list Tier 2 consequences in Tier 1 except for those related to human impact (i.e. employee, contractor, or sub-contractor recordable injuries).
a. Exception: If event is a fire/explosion, chemical-released quantity is not required as chemical is consumed by fire/explosion. However, if fire/explosion results in secondary release points, report threshold quantities of other chemicals released.
References for reporting Process Safety Events:
Information on Tier 1 and Tier 2 Process Safety Indicator Definitions and examples of PSEs:
ANSI/API Recommended Practice 754, Process Safety Indicators for the Refining and Petrochemical Industries, 2010. (You may access RP 754 in a read-only platform at: http://publications.api.org/; for hard copy ordering information online: http://www.api.org/Publications/)
For API webinars on RP 754 and Frequently Asked Questions (FAQS):
http://www.api.org/environment-health-and-safety/health-safety/process-safety-industry/measuring-safety-improvement/rp754-webinars.aspx
AFPM Guide to Reporting Process Safety Events reference section
AFPM Guide to Reporting PSEs 3 0 (2
3.2.1 PSE Submittal and Review Process
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
January – February companies/ sites submit PSE data either with the spreadsheet or database March – Approve contractor nominations
Database administrators review and give final approval on all submissions.
AFPM will review all submissions for completion and grant awards
Complete: Submission submitted to AFPM
Not complete: AFPM will contact database administrators to complete the submissions.
Completed submissions sent to AFPM
Database administrators assign access to individuals within the company to submit data
3.3 Contractors Applying for a Contractor Merit Award AFPM member maintenance contractor companies who work at least 20,000 hours at an eligible AFPM member site and achieve a total recordable incident rate of 0.6 or less are eligible to apply for contractor merit award (See section 4.6 for more details of this award). Safety Portal If you are granted access by your company database administrator, you will receive a username and password. To apply, pick the company and site from the list and submit the OSHA 300A Summary log for your company working at that site and designate how many flags you would like to order for that award. The refining or petrochemical company will be notified in March 2013 of the application and will approve or deny the application. 4.0 Award Criteria See Appendix 2 for a complete listing of AFPM member companies and their sites. 4.1 Distinguished Safety Award
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
DSA2012.docx
AFPM’s most prestigious award, the Distinguished Safety Award or DSA, as it is known, recognizes those member company refineries and petrochemical plants that have attained a superior level of safety performance in the domestic refining and petrochemical manufacturing industries. Recipients are chosen by a selection committee represented by members of the AFPM Safety & Health Committee. It is the selection committee’s responsibility to carefully examine the safety performance records of individual plant locations using the specific screening and selection criteria detailed below.
Screening Criteria
In order to qualify for the DSA, a facility must first pass the screening criteria as described below.
1. A location must achieve the following requirements for the calendar year: a. an employee total recordable incidence rate of 0.4 or less, b. no employee lost workday cases involving days away from work, restriction, or transfer
(DART)
2. A location must achieve the following requirements for the calendar year: a. A contractor total recordable incidence rate of 0.4 or less, b. no contractor lost workday cases involving days away from work, restriction, or transfer
(DART)
3. A location must have had no employee workplace related fatalities and no non-employee (contractor, visitor, etc.) workplace related fatalities for five consecutive years.
4. A facility will be excluded from applying if it has any of the following during the calendar year: a. a Process Safety Event (PSE) that resulted in a days away from work case or a
restricted/transferred case of an employee, contractor, or subcontractor. b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.).
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Selection Criteria After passing the screening criteria, the candidate facility's overall safety performance record will be evaluated by the selection committee based on the applicant’s written application.
Distinguished Safety Award Honorable Mention (DSAH)
This award is presented to those DSA applicants that pass the DSA Screening Criteria and, in the judgment of the Selection Committee, have exhibited exceptional safety performance and program innovation.
4.2 Meritorious Safety Performance Award Recipients must achieve an employee total recordable incident rate of 0.6 or less at their site for calendar year 2012. A facility will be excluded from receiving this award if it has any of the following:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
A site that applies for this award has the option of purchasing an award banner at the cost of $90.00 for each banner. The site will be invoiced upon receiving the award in May. 4.3 Award for Safety Achievement: 1,000,000+ Employee Hours Recipients must have worked 1,000,000 or more employee hours without a DART case (Days away from work, restricted, or transfer) of an employee -or- workplace related fatality of an employee or non-employee (contractor, visitor, etc.) – or - one of the PSE consequences listed below during the evaluation period. A facility will be excluded from receiving this award if it has any of the following during the evaluation period:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
The evaluation period for this award does not have to encompass an exact calendar year or an even million hour increment. For example, an award may be presented for 1,235,792 hours from February 10, 2011 to December 5, 2011. Please note that the intention of this award is to recognize achievements in 1,000,000 hour increments and therefore, awards are only presented to those facilities that have reached the next million hour threshold. In other words, a facility that received an award at last year's banquet for 1,200,000 hours worked and then worked an additional 500,000 hours without a DART case (Days away from work, restricted, or transfer) of an employee -or- workplace related fatality of an employee or non-employee (contractor, visitor, etc.), would not be eligible for an award this year since a cumulative total of only 1,700,000 hours was reached. A cumulative total of at least 2,000,000 would be required to receive the award again. A site that applies for this award has the option of ordering hard hat decals at no charge in increments of 50. 4.4 Award for Safety Achievement: 1+ Years Recipients must have worked one or more years (365 consecutive days) without a DART case (Days away from work, restricted, or transfer) of an employee - or - workplace related fatality of an employee or non-employee (contractor, visitor, etc.) – or - one of the PSE consequences listed below during the evaluation period. A facility will be excluded from receiving this award if it has any of the following during the evaluation period:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
The evaluation period for this award does not have to encompass an exact calendar year. For example, an award may be presented for 1 year without a DART case (Days away from work, restricted, or transfer) of an employee -or- workplace related fatality of an employee or non-employee (contractor, visitor, etc.) from October 10, 2010 to October 9, 2011, etc. Please note that awards are given for 365 day intervals only. In other words, an award for one year and 5 months would not be granted. A site that applies for this award has the option of ordering hard hat decals at no charge in increments of 50. 4.5 Exclusion Criteria for Safety Awards
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
A facility will be excluded from receiving any AFPM Award if it has any of the following during the evaluation period:
a. a Process Safety Event (PSE) that resulted in a days away from work case or a restricted/transferred case of an employee, contractor, or subcontractor.
b. a PSE that resulted in a fatality of a third-party individual, c. a PSE that resulted in an officially declared community evacuation d. a PSE that resulted in an officially declared community shelter-in-place e. any workplace fatality of an employee or non-employee (contractor, visitor, etc.)
A Process Safety Event is an unplanned or uncontrolled release of any material, including non-toxic and non-flammable materials (e.g. steam, hot condensate, nitrogen, compressed CO2 or compressed air) from a process.
Consequence Excluded from Safety Awards an employee, contractor or subcontractor “days away from work” injury and/or fatality
Yes
a hospital admission and/or fatality of a third‐party Yes an officially declared community evacuation or community shelter‐in‐place
Yes
A fire or explosion resulting in greater than or equal to $25,000 of direct cost to the Company
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the fire or explosion.
A release of material greater than the threshold quantities described in Table 1 of the standard in any one‐hour period
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the release.
A pressure relief device (PRD) discharge to atmosphere whether directly or via a downstream destructive device that results in one or more of the following four consequences:
‐ liquid carryover; Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the release.
‐ discharge to a potentially unsafe location; Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the discharge.
‐ an on‐site shelter‐in‐place; Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the discharge.
‐ public protective measures (e.g. road Yes
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
closure);
‐ and a PRD discharge quantity greater than the threshold quantities in Table 1 of the standard in any one‐hour period
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the discharge.
‐ a release of material greater than the threshold quantities described in Table 1 of the standard in any one‐hour period
Excluded if there was a fatality, days away from work case, restricted and transferred case of an employee, contractor, or subcontractor resulting from the release.
4.6 Contractor Award for Meritorious Safety Performance This award recognizes maintenance contractors working a minimum of 20,000 hours per calendar year at a regular member facility which has achieved a total recordable incidence rate of 0.6 or less with no workplace related fatality during the calendar year. The contractor’s application must be approved by a regular member facility after the OSHA 300A Summary log information has been submitted. See Appendix 2 for a complete listing of eligible sites.
APPENDIXES Appendix 1 – References and Resources for API 754 Appendix 2 – AFPM Member Companies and Sites
Appendix 1 - References for reporting Process Safety Events: Information on Tier 1 and Tier 2 Process Safety Indicator Definitions and examples of PSEs:
ANSI/API Recommended Practice 754, Process Safety Indicators for the Refining and Petrochemical Industries, 2010. (You may access RP 754 in a read-only platform at: http://publications.api.org/; for hard copy ordering information online: http://www.api.org/Publications/)
For API webinars on RP 754 and Frequently Asked Questions (FAQS):
http://www.api.org/ehs/health/webinars.cfm
Appendix 2 - Listing of AFPM Member Sites by Company (Only domestic sites are eligible for awards)
Site Name Company Name City StateAdvanced Aromatics Advanced Aromatics, L. P. Baytown TX Orangeburg Plant Albemarle Corporation Orangeburg SC
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Pasadena Plant Albemarle Corporation Pasadena TX Alon Big Spring Refinery Alon USA, LP Big Spring TX Krotz Springs Refinery Alon USA, LP Krotz Springs LA Long Beach Refinery Alon USA, LP Long Beach CA Paramount Refinery Alon USA, LP Paramount CA Willbridge Asphalt Refinery Alon USA, LP Portland OR American Refining Group American Refining Group Bradford PA Clear Lake Plant BASF Corporation Pasadena TX Freeport Site BASF Corporation Freeport TX Geismar Works BASF Corporation Geismar LA Pasadena Plant BASF Corporation Pasadena TX Wyandotte North Works BASF Corporation Wyandotte MI Port Arthur Plant BASF Fina Petrochemicals Inc. Port Arthur TX Big West Oil Big West Oil, LLC North Salt Lake UT BP Carson Business Unit BP Carson CA Cherry Point Refinery BP Blaine WA Texas City Refinery BP Texas City TX Decatur Plant BP America Inc. Decatur AL Texas City Chemical Plant BP Amoco Chemical Company Texas City TX Cooper River Plant BP Chemicals Wando SC BP ‐ Toledo Business Unit BP Products North America Toledo OH BP Whiting Refinery BP Products North America Whiting IN LaPorte Plant Braskem LaPorte TX Marcus Hook ‐ Polymers Plant Braskem Marcus Hook PA Neal Plant Braskem Kenova WV Sunoco Chemicals Technology & Commercial Center Braskem Pittsburgh PA Calcasieu Refining Company Calcasieu Refining Company Lake Charles LA
Karns City Facility Calument Speciality Products Partners, L.P. Karns City PA
San Antonio Refinery Calumet San Antonio TX Superior Refinery CALUMET LUBRICANTS Superior WI Princeton Refinery Calumet Lubricants Company Princeton LA Shreveport Plant Calumet Lubricants Company Shreveport LA Cotton Valley Refinery Calumet Refining Company Cotton Valley LA
Dickinson Plant Calumet Speciality Products Partners, L.P. Dickinson TX
Celanese Bay City Plant Celanese Bay City TX
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Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
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Bishop Plant Celanese Ltd. Bishop TX Clear Lake Plant Celanese Ltd. Houston TX Chalmette Refinery Chalmette Refining LLC Chalmette LA El Segundo Refinery Chevron Corporation El Segundo CA Hawaii Refinery Chevron Corporation Kapolei HI Oak Point Plant Chevron Corporation Belle Chasse LA Pascagoula Refinery Chevron Corporation Pascagoula MS Pascagoula, Mississippi Plant Chevron Corporation Pascagoula MS Richmond Refinery Chevron Corporation Richmond CA Salt Lake Refinery Chevron Corporation Salt Lake City UT Bartlesville‐Research and Technology Center Chevron Phillips Chemical Company LP Bartlesville OK
Borger Plant Chevron Phillips Chemical Company LP Borger TX
Cedar Bayou Chemical Complex Chevron Phillips Chemical Company LP Baytown TX
Drilling Specialities Alamo Plant Chevron Phillips Chemical Company LP Conroe TX
Orange Plant Chevron Phillips Chemical Company LP Orange TX
Pasadena Plastics Complex Chevron Phillips Chemical Company LP Pasadena TX
Port Arthur Plant Chevron Phillips Chemical Company LP Port Arthur TX
Sweeny Complex Chevron Phillips Chemical Company LP Sweeny TX Laurel Refinery CHS Inc. Laurel MT Corpus Christi Refinery CITGO Petroleum Corporation Corpus Christi TX Lake Charles Manufacturing Complex CITGO Petroleum Corporation Lake Charles LA Lemont Refinery CITGO Petroleum Corporation Lemont IL
Coffeyville Refinery Coffeyville Resources Refining & Marketing, LLC Coffeyville KS
Fortier Plant Cornerstone Chemical Westwego LA Mt. Vernon Refinery CountryMark Cooperative LLP Mt. Vernon IN
Smackover Refinery Cross Oil & Refining Company, Inc. Smackover AR Wynnewood Refining Company CVR Energy Wynnewood OK
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Tyler Refinery Delek Refining Ltd. Tyler TX Louisiana Operations Dow Chemical Company Plaquemine LA
Sabine River Works E.I. du Pont de Nemours & Company, Inc. Orange TX
Beaumont Works E.I. DuPont de Nemours & Co. Beaumont TX Old Hickory Site E.I. DuPont de Nemours & Co. Old Hickory TN Ponchartrain Works E.I. DuPont de Nemours & Co. La Place LA Texas City Plant Eastman Chemical Company Texas City TX Texas Operations ‐ Longview Eastman Chemical Company Longview TX
Mont Belvieu Complex Enterprise Products Operating LLC Mont Belvieu TX Ergon Refining, Inc. Vicksburg, Mississippi Ergon Refining, Inc. Vicksburg MS Ergon West Virginia Inc. ‐ Newell Refinery Ergon Refining, Inc. Newell WV Ethyl Houston Plant Ethyl Corporation Pasadena TX Advanced Elastomer Systems ‐ Pensacola Plant ExxonMobil Chemical Company Cantonment FL Edison Chemical Specialties Plant ExxonMobil Chemical Company Edison NJ LaGrange Films Plant ExxonMobil Chemical Company La Grange GA Shawnee Films Plant ExxonMobil Chemical Company Shawnee OK Baton Rouge Chemical Plant ExxonMobil Chemical Company Baton Rouge LA Baton Rouge Plastics Plant ExxonMobil Chemical Company Baton Rouge LA Baton Rouge Polyolefins Plant ExxonMobil Chemical Company Baton Rouge LA Baytown Chemical Plant ExxonMobil Chemical Company Baytown TX Baytown Olefins Plant ExxonMobil Chemical Company Baytown TX Beaumont Chemical Plant ExxonMobil Chemical Company Beaumont TX Beaumont Polyethylene Plant ExxonMobil Chemical Company Beaumont TX Mont Belvieu Plastics Plant ExxonMobil Chemical Company Mont Belvieu TX Baton Rouge Refinery ExxonMobil Refining & Supply Baton Rouge LA Baytown Refinery ExxonMobil Refining & Supply Baytown TX Beaumont Refinery ExxonMobil Refining & Supply Beaumont TX Billings Refinery ExxonMobil Refining & Supply Billings MT Torrance Refinery ExxonMobil Refining & Supply Torrance CA Joliet Refinery ExxonMobil Refining & Supply Joliet IL Corpus Christi Complex Flint Hills Resources, LP Corpus Christi TX Flint Hills Resources LP Joliet Facility Flint Hills Resources, LP Joliet IL
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Flint Hills Resources Port Arthur, LLC Flint Hills Resources, LP Port Arthur TX Longview Polypropylene Facility Flint Hills Resources, LP Longview TX Marysville Polypropylene Flint Hills Resources, LP Marysville MI North Pole Refinery Flint Hills Resources, LP North Pole AK Peru Plant Flint Hills Resources, LP Peru IL Pine Bend Refinery Flint Hills Resources, LP St. Paul MN ALON Bakersfield Refinery Flying J Inc. Bakersfield CA
Delaware Plant Formosa Plastics Corporation, Delaware (FPC DE) Delaware City DE
Louisiana Plant Formosa Plastics Corporation, Louisiana (FPC LA) Baton Rouge LA
Formosa Plastics Corporation, Texas, Point Comfort Facility Formosa Plastics Corporation, USA Point Comfort TX Aberdeen Plant Georgia Gulf Aberdeen MS Georgia Gulf Lake Charles, LLC Georgia Gulf Westlake LA
Plaquemine Division Georgia Gulf Chemicals & Vinyls L.L.C. Plaquemine LA Pasadena Plant Georgia Gulf Corporation Pasadena TX Port Reading Refinery Hess Corporation Woodbridge NJ Navajo Refinery Holly Corporation Artesia NM Cheyenne Refinery HollyFrontier Corporation Cheyenne WY El Dorado Refining Company HollyFrontier Corporation El Dorado KS Holly Refining & Marketing Company ‐ Woods Cross HollyFrontier Corporation Woods Cross UT Tulsa Refinery HollyFrontier Corporation Tulsa OK Frankford Plant Honeywell Inc. Philadelphia PA Hopewell Plant Honeywell, Inc. Hopewell VA Orange Plant Honeywell, Inc. Orange TX Houston Refinery Houston Refining LP Houston TX Hunt Southland Refining Company Hunt Refining Company Sandersville MS Tuscaloosa Refinery Hunt Refining Company Tuscaloosa AL Port Neches Performance Products (PNPP) Huntsman Company, LLC Port Neches TX Conroe Plant Huntsman Corporation Conroe TX Dayton Plant Huntsman Corporation Dayton TX Gonzalez Plant Huntsman Corporation Gonzalez FL
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Revision Date: December, 2011
Huntsman Freeport Ethyleneamines Plant Huntsman Corporation Freeport TX Battleground Manufacturing Complex Ineos La Porte TX Carson Polypropylene Plant Ineos Carson CA Chocolate Bayou Works Ineos Alvin TX Green Lake Chemical Plant Ineos Port Lavaca TX Lima Chemical Plant INEOS Lima OH Whiting Polybutene Plant Ineos Whiting IN Texas City Plant INEOS NOVA LLC Texas City TX INVISTA La Porte INVISTA La Porte TX Orange Site INVISTA Orange TX Victoria Plant INVISTA Victoria TX Wilmington Plant INVISTA Wilmington NC El Dorado Refinery Lion Oil Company El Dorado AR Edison Plant LyondellBasell Edison NJ Jackson Plant LyondellBasell Jackson TN Bayport Choate Plant LyondellBasell Industries Pasadena TX Bayport Polymers Plant LyondellBasell Industries Pasadena TX Bayport Underwood Plant LyondellBasell Industries Pasadena TX
Channelview Chemical Complex LyondellBasell Industries Channelview TX Chocolate Bayou Polymers Plant LyondellBasell Industries Alvin TX Clinton Complex LyondellBasell Industries Clinton IA Corpus Christi Complex LyondellBasell Industries Corpus Christi TX Fairport Harbor LyondellBasell Industries Fairport Harbor OH La Porte Complex LyondellBasell Industries Deer Park TX Lake Charles Polyolefins Plant LyondellBasell Industries Lake Charles LA Mansfield Plant LyondellBasell Industries Mansfield TX Matagorda Complex LyondellBasell Industries Bay City TX Morris Complex LyondellBasell Industries Morris IL Tuscola Plant LyondellBasell Industries Tuscola IL Victoria Plant LyondellBasell Industries Victoria TX
Canton Refinery Marathon Petroleum Company LP Canton OH
Catlettsburg Refining, LLC Marathon Petroleum Company LP Catlettsburg KY
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Louisiana Refining Division Marathon Petroleum Company LP Garyville LA
Michigan Refining Division Marathon Petroleum Company LP Detroit MI
Robinson Illinois Refinery Marathon Petroleum Company LP Robinson IL
Texas Refining Division Marathon Petroleum Company LP Texas City TX Greens Bayou Plant Merisol Houston TX Winnie Plant Merisol USA, LLC Houston TX Trainer Refinery Monroe Energy, LLC Trainer PA Calumet Montana Refining Company Inc. Montana Refining Company Inc. Great Falls MT Convent Refinery Motiva Enterprises LLC Convent LA Norco Refinery Motiva Enterprises LLC Norco LA Port Arthur Refinery Motiva Enterprises LLC Port Arthur TX Sewaren Plant Motiva Enterprises LLC Sewaren NJ Sugar Land Plant Nalco Company Sugar Land TX McPherson Refinery NCRA McPherson KS Northern Tier Energy Northern Tier Energy St. Paul Park MN Belpre Plant NOVA Chemicals Belpre OH Painesville Plant Nova Chemicals Painesville OH Savannah Refinery NuStar Asphalt Refining, LLC Savannah GA Paulsboro Refinery NuStar Energy LP Paulsboro NJ Olin Augusta Olin Chlor Alkali Augusta GA Olin Charleston Olin Chlor Alkali Charleston TN Olin Henderson Olin Chlor Alkali Henderson NV Olin McIntosh Olin Chlor Alkali McIntosh AL Olin Santa Fe Springs Olin Chlor Alkali Santa Fe Springs CA Olin St. Gabriel Olin Chlor Alkali St. Gabriel LA Olin Tacoma Olin Chlor Alkali Tacoma WA Olin Tracy Olin Chlor Alkali Tracy CA Bay City Plant Oxea Corporation Bay City TX Ingleside Plant OxyChem Ingleside TX Houston Operations ‐ LaPorte VCM Site OxyVinyls, LP Deer Park TX Houston Operations ‐ Pasadena PVC Site OxyVinyls, LP Pasadena TX
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Houston Operations‐Deer Park PVC Site OxyVinyls, LP Deer Park TX Houston Operations‐Deer Park VCM Site OxyVinyls, LP Deer Park TX Pasadena Refinery Pasadena Refining System, Inc. Pasadena TX Toledo Refining Company LLC PBF Energy Toledo OH PL Propylene PetroLogistics Houston TX Alliance Refinery Phillips 66 Belle Chasse LA Bayway Refinery Phillips 66 Linden NJ Billings Refinery Phillips 66 Billings MT Bryan Plant Phillips 66 Bryan TX Ferndale Refinery Phillips 66 Ferndale WA Lake Charles Refinery Phillips 66 Westlake LA Los Angeles Refinery Phillips 66 Wilmington CA Ponca City Refinery Phillips 66 Ponca City OK San Francisco Refinery ‐ Rodeo Phillips 66 Rodeo CA Santa Maria Facility Phillips 66 Arroyo Grande CA Sweeny Complex Phillips 66 Old Ocean TX Wood River Refinery Phillips 66 Roxana IL WRB Refining, LLC – Borger Refinery Phillips 66 Borger TX Placid Refining Company LLC Placid Refining Company LLC Port Allen LA Lake Charles Complex PPG Industries, Inc. Lake Charles LA LaPorte Site PPG Industries, Inc. LaPorte TX Louisville Plant Rohm and Haas Company Louisville KY Deer Park Plant Rohm and Haas Texas Inc. Deer Park TX Geismar Plant Rubicon LLC Geismar LA Ottawa Site SABIC Innovative Plastics Ottawa IL Lake Charles Chemical Complex Sasol North America Westlake LA Shell Chemical Mobile Site Shell Chemical Saraland AL Deer Park Chemical Plant Shell Chemical LP Deer Park TX Geismar Plant Shell Chemical LP Geismar LA Norco Chemical Plant Shell Chemical LP Norco LA
Shell Deer Park Refinery Shell Deer Park Refining Company Deer Park TX Puget Sound Refinery Shell Oil Products US Anacortes WA Shell Martinez Refinery Shell Oil Products US Martinez CA Evanston Refinery Silver Eagle Refining Evanston WY
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Casper Refinery Sinclair Oil Corporation Evansville WY Sinclair Wyoming Refinery Sinclair Oil Corporation Sinclair WY South Hampton Refining Company South Hampton Resources Silsbee TX Bayport Plant Styrolution America LLC Pasadena TX Commerce City Refinery Suncor Energy USA Commerce City CO Philadelphia Refinery Sunoco, Inc. Philadelphia PA
Kingsport Plant Tennessee Eastman Chemical Company Kingsport TN
Tesoro Hawaii Refinery Tesoro Kapolei HI Tesoro Refining & Marketing Tesoro Anacortes WA
Kenai Refinery Tesoro Alaska Petroleum Company Kenai AK Los Angeles Refinery Tesoro Corporation Wilmington CA Golden Eagle Refinery Tesoro Petroleum Corporation Martinez CA Mandan Refinery Tesoro Petroleum Corporation Mandan ND
Salt Lake City Refinery Tesoro Refining and Marketing Company Salt Lake City UT
Dow Texas Operations The Dow Chemical Company Freeport TX Joliet Site The Dow Chemical Company Channahan IL
BA Plant TOTAL PETROCHEMICALS USA, INC. Pasadena TX
Bayport HDPE Plant TOTAL PETROCHEMICALS USA, INC. LaPorte TX
Carville Styrenics Plant TOTAL PETROCHEMICALS USA, INC. Carville LA
La Porte Polypropylene Plant TOTAL PETROCHEMICALS USA, INC. Deer Park TX
Port Arthur Refinery TOTAL PETROCHEMICALS USA, INC. Port Arthur TX Baytown Operations TPC Group Houston TX Houston Operations TPC Group Houston TX Port Neches Operations TPC Group Port Neches TX U.S. Oil & Refining Co. U.S. Oil & Refining Co. Tacoma WA Seadrift Plant Union Carbide Corporation Port Lavaca TX St. Charles Operations Union Carbide Corporation Hahnville LA Texas City Plant Union Carbide Corporation Texas City TX
West Virginia Operations Union Carbide Corporation South Charleston WV
American Fuel & Petrochemical Manufacturers
Occupational Injury & Illness and Process Safety Event Statistics
AFPM Safety Awards Program Guidance Document
Revision Date: December, 2011
Shreveport Plant UOP Shreveport LA McKee Refinery Valero Energy Corporation Sunray TX Texas City Refinery Valero Refining ‐ Texas L.P. Texas City TX Benicia Refinery Valero Refining Company Benicia CA Corpus Christi Refinery Valero Refining Company Corpus Christi TX Houston Refinery Valero Refining Company Houston TX Port Arthur Refinery Valero Refining Company Port Arthur TX Three Rivers Refinery Valero Refining Company Three Rivers TX Valero Ardmore Refinery Valero Refining Company Ardmore OK Valero Memphis Refinery Valero Refining Company Memphis TN
Valero Refining ‐ New Orleans, LLC, Valero St. Charles Refinery Valero Refining Company Norco LA Wilmington Asphalt Refinery Valero Refining Company Long Beach CA Wilmington Refinery Valero Refining Company Long Beach CA Bloomfield Refinery Western Refining Company Bloomfield NM El Paso Refinery Western Refining Company El Paso TX
Gallup Refinery Western Refining Southwest Inc. Gallup NM Westlake Geismar Plant Westlake Chemical Corporation Geismar LA Westlake Longview Corporation Westlake Chemical Corporation Longview TX Westlake Petrochemical Site Westlake Chemical Corporation Sulphur LA Westlake Polymers Site Westlake Chemical Corporation Sulpher LA Calvert City Plant PVC Plant Westlake PVC Calvert City KY Geismar Olefins Plant Williams Olefins LLC Geismar LA Newcastle Refinery Wyoming Refining Company Newcastle WY
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