Advanced PE Piping Systems - asahi-america.com · Advanced PE Piping System • Old...

CONFIDENTIALITY NOTICE:

This document is confidential and contains

proprietary information and intellectual property of

Asahi/America, Inc. . Neither this document nor

any of the information contained herein may be

reproduced or disclosed under any circumstances

without the express written permission of

Asahi/America, Inc. .

Advanced PE Piping Systems

Advanced PE Piping Systems 2016A

Another Corrosion Problem Solved.™

Global Alliance

Manufacturing & Distribution

Manufacturing & Distribution

Advanced PE Piping System

Advanced PE (PE100RC)

Cell Classification PE445584C per ASTM D3350

A resin system developed for infrastructure piping applications

that handles difficult chemical applications.

Advanced PE Piping System

• Old classifications: LDPE, MDPE, HDPE

• New classification based on ISO - MRS (minimum

required strength) standards – long-term loaded pipes

at 20 C for 50 years

• First generation: PE 32, 40, 63 (expressed in bar)

• Second generation: PE 80 - PE3408 in the USA

• Third generation: PE 100 – PE4710 in the USA

• Fourth generation: Advanced PE

8

Advanced PE Piping System

9

Advanced PE Piping System

Material Class Minimum Standard Average Results

PE 63 ~ 30 Hours 7.5 Hours (2 samples)

PE 80 100 Hours 114 Hours (3 samples)

PE 100 300 Hours 533 Hours (5 samples)

Advanced PE 8,760 Hours (1 year) 14,648 Hours (2 samples)

Advanced PE Piping System

Socket Fusion Butt Fusion

• Water, sewer or gas applications - up to 98”

• Sand-free trenching

• Plowing

• HDD - Horizontal directional drilling

• Relining

• Burst lining

• Large diameter butterfly valves – up to 48”

Advanced PE Piping System

Piping Type Failures

(pcs / km)

Ductile Iron 0.488

Cast Iron 1.508

PVC 1.430

Steel 0.437

Asbestos Cement 1.782

PE 100 0 Failures

Advanced PE Piping System

14

Advanced PE Piping System

• Single and double wall piping

• Leak detection

• Valves: PVC, CPVC, PP, PVDF & ECTFE

• Socket, butt and electrofusion joining

• NSF/ANSI 61-G

• UV protection

Fabricated

Cable or Probe

Leak Detection

Co-Extruded

Probe

Leak Detection

Advanced PE Piping System

• Many Compatible Chemicals

• pH range from 1 - 14

• Chlorine gas - No

• Ozone - No

• Chlorine dioxide - No

• Sulfuric acid – No

• Resistance Chart

• References

Advanced PE Piping System

Advanced PE Piping System

Advanced PE Piping System

• PVC/CPVC

• Chem Proline® Advanced PE

• PTFE lined steel

• Titanium

• Hastelloy ®

C

• UltraProline ®

Halar® ECTFE

Hastelloy® is a registered trademark name of Haynes International, Inc

0

5

10

15

20

25

30

PVC/CPVC ChemProline®

LS Titanium HALAR®

Advanced PE Piping System

Note: For comparison only, contact a

distributor for actual pricing

Advanced PE Piping System

Old Technology - Threads New Technology - No Threads

Advanced PE Piping System

Advanced PE Piping System

• Chem Proline®, Chem Prolok

® , and Poly-Flo

® pipe and fittings

• Fusion joints: no threaded or cement joints allowed

• Components: valves, gauge guards, pulsation dampeners,

calibration columns, pump connections and fusion connectors

• Specification guide

23

Advanced PE Piping System

• Material cost

• Installed cost

• Maintenance cost

• Catastrophic failure cost

• Loss of production cost

• Life expectancy cost

• Cost of ownership

• Return on investment

Offers the lowest cost of ownership with

the highest return on investment.

Thank you.

Advanced PE Piping System