17 Feb 2013 Lecture 1-2-3 CIM Presentation.ppt

Computer Integrated Computer Integrated ManufacturingManufacturing

Computer Integrated Manufacturing Computer Integrated Manufacturing (3-0)(3-0)

Instructor: Dr Shahid Ikramullah

Email: sib786@yahoo.com;

Computer Integrated Manufacturing Computer Integrated Manufacturing (3-0)(3-0)Spring 2013Spring 2013Text: 1. Principles of Computer Integrated

Manufacturing by S Kant Vajpayee, 1995 Prentice Hall India. Reprinted in 2006.

2. Automation, Production Systems and Computer Integrated Manufacturing by Mikell P. Groover, Prentice Hall, 3rd Edition or latest (2007).

3. Computer Integrated Manufacturing – From fundamentals to implementation by Alan Weatherall

4. Selected papers from research publications.

Computer Integrated Manufacturing Computer Integrated Manufacturing (3-0)(3-0)Spring 2013Spring 2013Reference Books:Principles of Automation and Advanced Manufacturing Systems by K C Jain & Sanjay Jain, Khanna Publishers. First Edition 2004.

DME-814DME-814Computer Integrated Manufacturing (3-Computer Integrated Manufacturing (3-0)0)Spring 2013Spring 2013Grading: Quizzes 10% Homework & Assignments 15% Mid Term Exam 25% Final Exam 50%

DME-814DME-814Computer Integrated Manufacturing (3-Computer Integrated Manufacturing (3-0)0)Spring 2013Spring 2013Quiz: 5-15 mins eachAssignments: To be submitted on the date decided

Computer Integrated Computer Integrated ManufacturingManufacturing

Information about studentsNameWhere are you from?Why are you here?What do you want to get from this class?

Module # 1Module # 1General Introduction & General Introduction & Analysis of Analysis of Manufacturing SystemsManufacturing Systems

Lecture # 1Lecture # 1

Importance of CIM.Business Perspectives for CIMBusiness Characteristics of CIM

systemsQuantifying Benefits

IntroductionIntroduction

Computer integrated manufacturing has been described as everything from an intangible philosophy to a specific CNC program. Further complicating the process of arriving at a consensus for the conceptualization of the term, is the issue of where in the organization CIM resides. Is it a management tool, a planning tool? Is it a production floor activity? Or does CIM somehow fit into an enterprise resource planning (ERP) model?

IntroductionIntroduction

Some see CIM as an integration tool, a tool which uses information and automation hardware and software for production control and management. This school of thought views CIM as a total integrative tool for the organization, one which has the ability to increase productivity, quality and competitive advantage.

IntroductionIntroduction

Another organizational perspective of CIM is that of a "management technology that makes feasible the fully-automated factory-of-the-future." With this perspective, CIM allows the organization to fully integrate and control all design and manufacturing functions.

SynonymsSynonyms CIE - computer integrated enterprise

CIME - computer integrated manufacturing enterprise

CIM means many different things to many different people.

IntroductionIntroductionAn attempt to define CIM is analogous to a group of blind people trying to describe an elephant by touching it; each has a different description depending upon the body part touched. Thus, several definitions of CIM have been attempted. The one put forward by Shrenker for the Computer and Automated Systems Association of the Society of Manufacturing Engineers (CASA/SME) is perhaps the most appropriate.

IntroductionIntroduction

According to him “CIM is the integration of the total manufacturing enterprise through the use of integrated systems and data communications coupled with new managerial philosophies that improve organizational and personnel efficiency”

IntroductionIntroductionCIM Wheel

Introduction-CIM WheelIntroduction-CIM Wheel

CIM WheelCIM Wheel1985 -The Computer and Automated

Systems Association of the Society of Manufacturing Engineers (CASA/SME) published its vision of enterprise-wide teaming--the CIM Enterprise Wheel.

1992 -New Manufacturing Enterprise Wheel. This updated vision preserves the understanding gained from the previous CIM Enterprise Wheel. The old Wheel looked primarily at automation and integration inside the enterprise. The new Wheel looks outside as well. It adds understanding in these six areas:

CIM WheelCIM Wheel The central role of a customer-oriented mission and

vision to strive for continuous improvement. The importance of teams and human networking in

the new manufacturing environment. The continuing importance of computer tools, now

increasingly distributed and networked. This includes tools to support networking and concurrent engineering.

A focus on key processes and best practices throughout the enterprise, from marketing through design, manufacturing, and customer support.

Recognition of the move away from bureaucratic structures, to leaner and more agile organizations.

The need to integrate an understanding of the external environment, including customers, competitors, suppliers, and the global manufacturing infrastructure.

CIM WheelCIM Wheel The new Manufacturing Enterprise Wheel

describes six fundamental elements for competitive manufacturing:

The central role of the customer and evolving customer needs.

The role of people and teamwork in the organization.

The revolutionary impact of shared knowledge and systems to support people and processes.

Key processes from product definition through manufacturing and customer support.

Enterprise resources (inputs) and responsibilities (outputs).

IntroductionIntroductionEvolution of CIM

Primary factors leading to CIM development:

Development of NCCost effective computersManufacturing ChallengesCapability-to-Cost attractiveness

of micro-computers

IntroductionIntroductionWhy CIM? (Business Perspective)

◦To meet competitive pressures◦To coordinate and organize data◦To eliminate paper and the cost

associated with it◦To automate communication within a

facility and increase its speed◦Because of the advent of Personal

computers

External Challenges

Traditionalcompetition Supplier

Costs ofmoney

Globaleconomy

Customers

New/nichemarket entrants

IntroductionIntroduction

Objectives for Business Perspective◦Market Share◦Technology Leadership◦Product and Process Quality◦Low cost products◦Good Employer◦Community Involvement◦Profit◦Customer Relationship

Lecture # 2Lecture # 2

Quantifying BenefitsResearch Paper (CIM:

Challenges and barriers to implementation)

Business Characteristics of CIM SystemBusiness Characteristics of CIM System

Cycle of activities in computer integrated system

Purchasing

Outside suppliers

Forecasting

Production planning

Master production schedule

Material requirements

planning

Capacity requirement planning

Shop floor control

Production and assembly

Sales & Marketing

Design engineering

Process planning

Engineering & manufacturing data

base

Inventory management

Shipping and warehousing

Quality controlC

u s

t o

m e

r s

IntroductionIntroduction

Benefits of CIM◦Tangible◦Intangible

Lecture # 3Lecture # 3

Research Paper (CIM: Challenges and barriers to implementation)

Productivity Improvement through Computer Integrated Manufacturing in Post WTO Scenario