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geneation
B&WmPower TM NSSS Testing ProgramsFebruaryv25 20!4
(Redacted Version)
This material is based upon work supported by the Department of Energy under Award Number DE-NE0000583.This report was prepared as an account of work sponsored by an agency of the United States Government Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility
for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark,manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States
Government or any agency thereof.
0 2014 GENERATION MPOWER LLC and Babcock &Wtcox mPowar, Inc. ALL RIGHTS RESERVED.This document is Ow property of Generaftin mPower LLC lCGriP') and Babcock & Wloox mPowar, Inc. (B&W mPer)
This is a pre-application document and includes preliminary B&W mPowerTm Reactor design or design supporting information and is subject to further internal review, revision, or verification.
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Agenda* Objectives* Program Overview* Reactor Coolant Pump (RCP) Testing
" Fuel Mechanical Testing
° CHF Testing" Fuel Assembly and Control Rod (CR) Drive Line Cold Flow
Testing
• Component Testing
* Integrated System Testing (IST)
* Control Rod Drive Mechanism (CRDM) Testing
" Hot Flow Testing
" Conclusions and Discussion4 ©? 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved 2
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Objectives
* Provide an update to NRC staff on status of NSSS testingcompleted, ongoing, and planned
* Communicate specific objectives, data classifications, uses,sample data, and relevance to the DCA for each planned test
• Entertain discussions of NRC staff areas of interest for visitsor audits during pre and post application periods
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved 3
B&W mPower Test Program OverviewReactor Coolant
Pump TestProgram
CRDM Sub-componentTesting Euclid, OH
Integrated SystemsTest (IST) Facility
Vessel ModelFlow TestProgram ADV
QuVah
Clu fifV1Qu ý ititValific
OF
IntegratedComponent and
System TestPrograms
Test Program
Electrical Feedthrough /Internal Connector
Test ProgramEPRVeation
Critical Heat Flux(CHF) Testing
ilwwlw•D.•
'0 - - - - - - - - - -.-- - - - - - - - - - - -
lop -
Static TestFacility (STF)
I
ICold FlowTest Loop
(CFTL)
I
I
~ I
1
Hot FlowTest Loop
.. (HFTL)II
I
II
I
(P 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved4
g e ner ati o I
Reactor Coolant Pump (RCP)Testing
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved5
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Description of RCP
* The RCPs are axial, single stage canned motorpumps with an internal flywheel
" One common vertical shaft assembly with themotor, [ ] and hydraulics
" The motor, [ ], and all rotatingcomponents are within the RCPB
° Motor: vertical, induction type with a cannedrotor and stator, [ ]
" Variable frequency drives control motor speed
" Significant operating experience with proventechnology
@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 6
9 e neratiofn
Completed RCP Engineering Design Tests
I
C 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 7
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mZPowwr
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 8
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0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 9
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@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 10
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C 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 11
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InPOIM1
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 12
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C 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 13
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Fuel Mechanical Testing
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved14
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Fuel Assembly Component Mechanical Test
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 15
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Fuel Assembly Component Mechanical Test[
]
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 16
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Fuel Assembly Component Mechanical Test[
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 17
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Spider Assembly Component Mechanical Test
4~ 014Genraionm~oerLLCandBacoc & ilox ~owrInc Al rght reered Proritar pe Afidvit(5)-()J 8]@ 2014 Generation rnPower LLC and Babcock & Wilcox rnPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 18
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Fuel Assembly Mechanical Tests[I
]I0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(01 19
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mnPo werFuel Assembly Mechanical Tests
[I
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-if)] 20
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Critical Heat Flux (CHF) Testing
V 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved21
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CHF Testing
* Testing was conducted at Stern [Laboratories in Hamilton, Ontario,Canada
0 [ ] test series [ ] testconfigurations) have beencompleted ([ ] total CHF datapoints)
QA surveillance showed Stern'squality program to be 10CFR50Appendix B compliant
Correlation development inprogress ]
© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 22
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Test Series Descriptions
I0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 23
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miPowAnCHF Test Parameters[
@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 24
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CHF Test Local Conditions
V 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 25
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Correlation Development
]@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (Sa)-(f)] 26
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Fuel Assembly and Control RodDrive Line Cold Flow Testing
2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved 27
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Fuel System Hydraulic Testing[
]@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 28
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miPoweFuel System Hydraulic Testing
[
]0 2Q14 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved tProprietary per Affidavit (5a)-(f)] 29
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Felyowr[ Fuel System Hydraulic Testing
]@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 30
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Cold-flow Test Loop (CFTL)[
]© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 31
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Preliminary CFTL AP Scoping Tests Results
I0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. AIl rights reserved [Proprietary per Affidavit (5a)-(f)] 32
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Preliminary CFTL Lift-Off Scoping Tests Results
=I
© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 33
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Preliminary CFTL Pluck Scoping Tests Results[
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. Afl rights reserved [Proprietary per Affidavit (5a)-(f)j 34
Qjenerattonl
mm e F eto wRPreliminary CFTL FIV Scoping Tests Results
]0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 35
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Component Tests
© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved36
Model Flow Test Program (VMFT)
[
2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Afrodavit (5a)-(f)] 37
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VMFT Design Requirements
]0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 38
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1I0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 39
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[ mýawer
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 40
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niPowVMFT Test Facility Layout
V 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 41
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Test Program* Phased Approach
Phasel [ ]
• Phase2[ 2
[I
C 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 42
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Test Program* Phased Approach
Phase 3[[I I
IPhase 4[[ I
I© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 43
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VMFT Test Schedule
[
]
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 44
generatione-- weratCRDM [ ] Testing
[
I0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 45
ge n e ra t io n
miPomweCRDM [ J
Testing to Date
10 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 46
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CRDM [ JNear Term Planned Testing
l@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)l 47
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Integrated System Testing
0 2014 Generation mPower LZC and Babcock & Wi/cox mPower, Inc. All rights reserved48
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B&W mPower IST Design
[I
© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)]
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1ST Features
Scaling" Full height
" Full operating pressure andtemperature
" Power, area and volume scaled
" Real time operation
* Trace heating
Systems Simulated
I
Integ ral re c o an m o tn*y tm*a e c r f l y s a e
@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 50
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Planned IST testing[
I02014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)1
51
Current Status
]
© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 52
g e r er •It io C
InsPowuterIns trum en t Verifica tion
(D 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 53
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flIPOWWW'IEOTSG Scoping Performance
(Nominal Testing)Tests
V 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 54
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II2POW
V 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 55
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mnPb wr
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 56
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0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 57
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© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 58
Serin e r-at io n
CRDM Testing Programs
@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved 59
CRDM I
LJ
MajorComponents
P
Control RodAssembly
-7
I ][Proprietary per Affidavit (5a)-(f)] 600 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved
q e, r Fr) tiof1-
CRDM Testing* Phase 1[
\mI *Phase 2[
Phase 3[
f]
0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 61
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CRDM Testing] (Phase 1 & 2):
] (Phase 3, [
]@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 62
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Key Design & Test Schedule Milestones
@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)]
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Hot Flow Testing
© 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved64
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Hot-Flow Test Loop (HFTL)
Hot-flow Test Facility (HFTL) Confirmatory Test Program[
]
C 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(Q) 65
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Hot-Flow Test Loop (HFTL) (Confirmatory)
]0 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)] 66
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HFTL Site PlanII
II@ 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved [Proprietary per Affidavit (5a)-(f)]
g e nr e r at io n
miPowerfConclusions
" The scope and content of the NSSS Testing Program isfocused on key design features, performance and plantsafety
" Additional component test planning is underway for both preand post application periods and information will continued tobe shared with NRC
" We welcome NRC visits to both developmental tests andthose which are generating Q data related to our application
D 2014 Generation mPower LLC and Babcock & Wilcox mPower, Inc. All rights reserved 68
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