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Since 1980
Closed-Loop - Clean Water - Cooling System
Since product improvement is a continuing effort, we reserve the right to make changes in specifications without notice.
Closed-loop eliminates water loss by evaporation as well as algae & bacteria problems.
Aqua Saver Air Cooled Heat Exchangers
Factory Integrated Packaged System with AS SeriesHeat Exchangers, Simplex (SP Series) or Duplex (DP Series)
Pumping system plus Energy Saver Control Panel
Aqua Savers
AS – Series
ASP – Series
TEN-YEAR
Energy Saving Control Panel
Standard in the Pioneer ASP Series. The energy saving control panel in-cludes power-on/off switch, power-on indicator, fan motor starter(s), and fan cycling thermostat(s).
The Fan cycling saves energy and provides temperature control under varying load and ambient conditions.
VFD for pump and fan motors optional.
ASP Systems Only
2
Ten-year prorated heat exchanger and pump warranty is standard on the Pioneer Aqua Saver System.
For one year from the date of purchase, PioneerPioneer Air Systems, Inc. will replace or repair, or provide free of charge any part or parts found to be defective in material or workmanship. One-year mechanical parts only warranty applies to equipment outside the mainland USA, Canada and Mexico.
Manufacturer is not responsible for Manufacturer is not responsible for incidental, consequential, shipping and handling charges.
10
BenefitsTrim Cooler with water regulating valve provide cooler waterSystem pre-wired and pre-piped on a single skidEliminate algae and bacteria-type problemsSimplex or Duplex pumping stationReduce water usage by up to 100%Eliminate scale and corrosionAdaptable to heat recoveryAdaptable to heat recoveryLowers water temperatureReduce maintenance costEliminate sewer changesExtend equipment lifeReduce down timeEasy installation
AQUA SAVER
Aqua Saver Packaged System Includes(ASP series)
ASP seriesAS series
- Fan cycling- Aqua Saver heat exchanger- Simplex or Duplex pumping station- Trim Cooler with water regulating valve- Factory wired and piped on a single skid- Low water pressure shut down- Low water level shut down- Low water level shut down- Mixing valve- NEMA 4 Electrical
Aqua Saver Selection Guide
AS78HAS102HAS156HAS205HAS236HAS343VAS449VAS449VAS522VAS674VAS783VAS898VAS965VAS1044VAS1100VAS1100VAS1347VAS1448VAS1566VAS1796VAS1931VAS2088VAS2200VAS2200VAS2500VAS2846VAS2975VAS3271VAS3608VAS3910V
30354658691151451451732302502883003453753754604905185756506908008009009501000110012001300
25303546588711511514417520023025028830030034537540045050055065065075080085090010001100
ASP78HASP102HASP156HASP205HASP236HASP343VASP449VASP449VASP522VASP674VASP783VASP898VASP965VASP1044VASP1100VASP1100VASP1347VASP1448VASP1566VASP1796VASP1931VASP2088VASP2200VASP2200VASP2500VASP2846VASP2975VASP3271VASP3608VASP2910V
Packaged SystemsAir Cooled Heat Exchanger
3
Use the table below to chose the Aqua Saver Model for your compressor.
oo
Options AS/ASP Systems
Larger tanksAutomatic fillOptional gaugesNo-flow shut downPressure relief valveLow level shut down indicatorTEFC motors, fan(s) and pump(s)TEFC motors, fan(s) and pump(s)Freeze-Protector heat transfer fluidPump auto start (duplex pump only)Pump failure indicator and/or alarmHigh temperature indicator and/or alarmNema 4x, J.I.C, NEMA 7, NEMA 4 or NEMA 12Three-way mixing valve for temperature control
*COMPRESSORS W/AFTERCOOLER
Table 1
84”84”84”150”150”150”195”195”195”195”195”195”150”150”300”300”300”195”195”252”252”252”300”300”300”300”360”360”360”
48”48”48”48”48”48”48”48”48”48”48”48”90”90”48”48”48”90”90”90”90”90”90”90”90”90”90”90”90”
72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”
1882043033283526497097097919721062124312841420174617461809192922662349251026202751275131243256350637813931
1 x 1.5hp1 x 1.5hp1 x 1.5hp2 x 1.5hp2 x 1.5hp2 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp4 x 1.5hp4 x 1.5hp5 x 1.5hp5 x 1.5hp5 x 1.5hp6 x 1.5hp6 x 1.5hp8 x 1.5hp8 x 1.5hp8 x 1.5hp10 x 1.5hp10 x 1.5hp10 x 1.5hp10 x 1.5hp12 x 1.5hp12 x 1.5hp12 x 1.5hp
1” NPT1” NPT1” NPT1” NPT1.5” NPT1.5” NPT1.5” NPT1.5” NPT2” NPT2” NPT2” NPT3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG6” FLG6” FLG
68121618283535405060707788107107115125143154167176200200227238261288312
781021562052363434494495226747838989651100134713471448156617961931208822002500250028462975327136083910
33507575751001501502003003003005005005005007507507507507507507507507501500150020002500
100100150200250300400400500650800100010001250160016001600200020002000300030003000300030003000300030003000
L W HAS/ASP MODELAS78HAS102HAS156HAS205HAS236HAS343VAS449VAS449VAS522VAS674VAS783VAS898VAS965VAS1100VAS1347VAS1347VAS1448VAS1566VAS1796VAS1931VAS2088VAS2200VAS2500VAS2500VAS2846VAS2975VAS3271VAS3608VAS3910V
APPROX DIM (inch) APPROXWEIGHT (lb)
FANSNo x HP
INLET /OUTLET
WATER FLOWCAP (GPM)
BTU/HRCAP x1000
SP/DPMODEL
KFHMODEL
PUMPSTATION
TRIMCOOLER
Aqua Saver Air-cooled heat exchanger unitAQUA SAVER PACKAGE
INCLUDES
* Based on 30 F temperature differential."H" = Horizontal air discharge-standard; vertical-optional."V" = Vertical air discharge-standard; horizonal-optional.APPROX WEIGHT = Due to fluid weight, operation weight aproximatly equals shipping weight (lb).
Nonstandard voltage available.4
Table 2
Standard voltage: 115-1-60 or 230-1-60 for models in AS78H through AS205H. 230-3-60, 208-3-60 or 460-3-60 for models AS236H and up.
(OPTIONAL)
Typical Aqua Saver Installation
Aqua Saver
Trim Cooler
Expansion Tank
Pump
Kleen-WaterFilter
Mixing Valve
Heat LoadAir CompressorHydraulic UnitsWelding Equipment
City Water InCity Water Out
Air Bleed Valveat highest piont
Chilled Water
Heated Water
Typical Flow Diagram
Diagram 1
0
PUMPING STATION TRIM COOLER
33507575751001501502003003003005005005005007507507507507507507507507501500150020002500
1/31/53/43/43/411-1/21-1/2233355557-1/27-1/27-1/27-1/27-1/27-1/27-1/27-1/27-1/215152025
122030303030404080100100100150200200200240240240240300300300300300400400400500
10152525253035357090909090120120120175175175175225225225225300300300300400
1520252525253030354040404040404050505050505050505050505060
100100150200250300400400500650800100010001250160016001600200020002000300030003000300030003000300030003000
4.64.66.99.211.513.818.118.123.029.936.836.846.057.573.673.692.092.092.0138.0138.0138.0138.0138.0138.0138.0138.0138.0138.0
0.5”0.5”0.5”0.5”0.75”0.75”0.75”0.75”0.75”1”1”1.5”1.5”1.5”1.5”1.5”1.5”1.5”2”2”2”2”2”2”2.5”2.5”2.5”2.5”2.5”
0.5”0.5”0.75”0.75”1”1”1”1”1.5”1.5”1.5”1.5”2”2”2”2”2.5”2.5”2.5”2.5”2.5”3”3”3”3”3”3”4”4”
SP/DPMODEL
EXPANSTANK GALS
GPMCAP
PRESSPSIGHP
KFHMODEL
SURFACEAREA
WATERVALVE
MIXINGVALVE
ASP78HASP102HASP156HASP205HASP236HASP343VASP449VASP449VASP522VASP674VASP783VASP898VASP965VASP1100VASP1347VASP1347VASP1448VASP1566VASP1796VASP1931VASP2088VASP2200VASP2500VASP2500VASP2846VASP2975VASP3271VASP3608VASP3910V
ASP MODEL
AQUA SAVER PACKAGE INCLUDES
For longevity and dependability, we recommend Kleen-Water Filters which are 99% efficient down to 1 micron.
2550100150200250300300450
11-1/22-1/22-1/2334 FLG.4 FLG.6 FLG.
150150150150150150150150150
2550100150200250300300450
225 F225 F225 F225 F225 F225 F225 F225 F225 F
0
0
0
0
0
0
00
0
16 1/420 5/827 3/437 1/238 3/844 1/4727285
4 1/55 7/166 7/86 7/87 5/87 5/821 21 3/420 7/8
------575768
15/161 1/41 3/41 3/42 1/82 1/8151515
TTTTTTFFF
T - TYPE F - TYPE
KWMODEL
PORTSIZE IN
MAXPRESS
MAXGPM
MAXTEMP TYPE
DIENSIONSA B C D
5
Table 3
Figure 1 Figure 2
Table 5Table 4
“Non-Standard Equipment is our Specialty”
For more information on Pioneer products,contact your Pioneer Air Systems sales representative
or visit us at www.pioneerair.com.
Find us on Facebook
Pioneer Air Systems, Inc.210 Flatfork Road, Wartburg, TN 37887-3201(423) 346-6693 fax: (423) 346- 3865sales@pioneerair.com
Disclaimer: Information provided is deemed to be current at the time of publication.The company disclaims all liability for any errors resulting in loss or damage. 6/20011
1-800-264-1AIR
Diagram 2
Aqua SaverChillerStorageTankTemp
GaugeProcessPump
Typical Flow Diagram
Hybird Cooling System
(NC)
(NC) (NC)(NO)
(NO)(NO)
(NO)(NO)
(NO)
(NO) - Normaly Open(NC) - Normaly Closed
Air Compressor orEquivalent Heat LoadCustomer Equipment
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