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FUTURE MANUFACTURING FLAGSHIP
Australian Sustainable Manufacturing in 2013, and beyond
Sarah King: Leader, Sustainable Manufacturing Innovation July 2012
Agenda – Sustainable Manufacturing
CSIRO + Innovation
Global Megatrends
Resource Efficiency
Business Model Innovation
New Technology
62% of our people hold university degrees 2000 doctorates 500 masters
CSIRO undertakes $~500M of externally funded R&D each year Work with partners in over 80 countries
Top 1% of global research institutions in 14 of 22 research fields Top 0.1% in 4 research fields Highest number of citations per scientist in Australia
Darwin
Alice Springs
Bakers Hill
Atherton
Townsville 2 sites
Rockhampton
Toowoomba
Gatton
Myall Vale Narrabri
Mopra
Parkes
Griffith
Belmont
Geelong
Hobart Sandy Bay
Werribee Wodonga
Newcastle
Armidale 2 sites
Perth 3 sites
Adelaide 2 sites
Brisbane 6 sites
Sydney 5 sites
Canberra 7 sites
People 6550
Locations 57
Budget $1B+
Murchison
Cairns
Melbourne 6 sites
Snapshot
Infra $3.5bn
Patents 3000+
Partners 1300+
DIGITAL PRODUCTIVITY AND SERVICES
ENERGY TRANSFORMED BIOSECURITY
National Research Flagships
|
CLIMATE ADAPTATION
WEALTH FROM OCEANS
FOOD FUTURES
SUSTAINABLE AGRICULTURE
MINERALS DOWN UNDER FUTURE MANUFACTURING
PREVENTATIVE HEALTH
WATER FOR A HEALTHY COUNTRY
Research Themes
Flexible Electronics Low cost light-emitting and light-harvesting thin film devices - OPV & OLED Printed electronic switches & sensors (OFET)
Manufacturing technologies for transport and mining Electric drives systems and energy storage Light weighting and durability Detection systems
Titanium Technologies Powder production Metal production Powder to product Direct/Additive manufacturing
Sustainable high performance materials High performance multi- functional composites Coating technologies Lightweight ballistic resistant materials Advanced Fibre technologies
Agile Manufacturing Technologies •Intelligent manufacturing – micro-automation and assistive robotics, ICT enabled Sustainable Manufacturing – zero waste, closed loop, Advanced assembly technologies
• Over 100,000 jobs have been lost in manufacturing since 2008.
• Contribution to GDP has declined from 9.5% to 8.7% between 2005-06 and 2009-10
• Australia’s total export trade - 50% in 2006-07 to 34% in 2010-11
• Manufacturing is a vital part of the Australian economy
• Manufacturing Multiplier, 2006 – every $1 generated additional $1.25 expenditure in other sectors.
• In 2010-11, 27% of total business R&D, larger than any other sector, $4,760M, $499M inc c.f. 2009-10.
Current Manufacturing Environment Bad vs Good news
• 42% more likely to report increased profitability
• 3 x more likely to export and 18 x more likely to increase the number of export markets targeted
• 4 x more likely to increase the range of goods or services offered
• more than 2 x as likely to increase employment
• More than 3 x more likely to increase training for employees
Innovation = competitiveness
Source: Australian Innovation System Report, 2012
Barriers to innovation – 2010-11
Source: DIISRTE, Australian Small Business, Key Statistics and Analysis, Pg 64,
http://www.ge.com/au/innovation_barometer.html
Megatrends The 2012 Revision
http://www.csiro.au/Portals/Partner/Futures.aspx
Megatrends Influence on Australian Manufacturing
Source: CSIRO contribution to Prime Minister’s Manufacturing Taskforce
Resource Efficiency
New Technology
Business Model
Innovation
3 Strategic Innovation Priorities for Sustainable Manufacturing in 2013
1. Resource Efficiency
Widespread adoption of ‘zero waste’ technologies across the Australian manufacturing sector.
Zero waste coatings
Australian manufacturers are regarded as leading innovators, providing sustainable solutions for global markets.
Modelling for Process and Design Improvement
World-leading physical simulation platform that account for particles, fluid flow and free surfaces.
Case Study: Improved design of Coal Hopper Wagons
Discharge time depends on coal flowability, a complex function of:
– particle size and shapes distributions
– material properties
– cohesive forces between wet coal
Certain wagon designs showed a significant improvement in discharge time.
Corrosion Prediction, Monitoring, Prohibiting
Prediction and Material Selection
IT systems to predict life of individual components and whole systems
Sensor- based Monitoring and Prognostics
Sensor based monitoring combined with advanced prognostics
Remaining life and intelligent maintenance
Inhibitor Systems
High Throughput studies for fast selection
Electrochemical Studies for detailed Understanding
Corrosion Resistant Materials
Alloys, Conversion Coatings, Primers, Top coats
Self repair Systems
2. Business Model Innovation
The 10 types of innovation - Doblin
Source: http://www.doblin.com/tentypes/#framework
Australian Industry Example
http://www.plasback.com.au http://www.tapex.com.au
3. New Technology Additive Manufacturing Lightweight Assistive Manufacturing Solutions
Additive V’s Subtractive Manufacturing
In comparison with traditional “subtractive” manufacturing methods in which a block of finished material is machined down to make a product, additive manufacturing methods are fast, use less energy, and generate less waste material.
Additive manufacturing
Subtractive manufacturing
Source:http://news.thomasnet.com/green_clean/2012/08/29/additive-manufacturing-puts-its-clean-tech-face-forward-in-federally-funded-development-program/
EEE
Directly from Powder to Finished Product
Victorian Direct Manufacturing Centre
1. Augumentation Systems
2. Co-Worker
3. Tele-Supervised
Robotics
http://www.csiro.au/en/Portals/Media/CSIRO-launches-new-breed-of-factory-bots-focused-on-safety-and-sustainable-manufacturing.aspx
Lightweight Assistive Manufacturing Solutions | NMW 2013
Resource Efficiency
New Technology
Business Model
Innovation
3 Strategic Innovation Priorities for Sustainable Manufacturing in 2013
Thank you CSIRO Future Manufacturing Flagship Sarah King
t +61 3 5246 4747 E sarah.king@csiro.au w www.csiro.au
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