Ball Star Industries, New Delhi, Steel Ball Portfolio

BALL STAR INDUSTRIES Manufacturer of Steel Balls An ISO 9001:2008 Certified Company

• One of the leading Manufacturers of Steel Balls in India

• Vast Experience of about 30 years.

• Manufacturing Units at Kirti Nagar & Maya Puri Industrial Area,

New Delhi.

• Providing Excellent Quality Products.

• Equipped with the Latest Technology and hence most cost

competitive.

ABOUT US

CERTIFICATES

Our vision is to be known as the industry leader in Steel Balls manufacturing

through setting industry standards for excellence in the services we provide.

We will constantly be tuned to our customers needs through our flexibility,

innovation and commitment to outstanding overall Product quality and

Customer service.

VISION

MISSION

Consistently provide our customers with what they need and when they need

it by serving the niche, low volume high quality products. Help improve our

customer’s productivity and profitability with high quality, on time,

competitively priced Steel Balls.

PRODUCTS

Feature: Through soft ball with good surface finish so as to provide excellent Weldability.

Diameter Range:

5/8”, 1/2”, 9/16”, 11/16”, 3/4” and other sizes as per requirement of customers

Soft Carbon Steel Balls

Carbon Steel Balls

Feature: High Surface Hardness with a soft core giving resistance to shock & excellent resistance to surface wear.

Hardness: ≤ 60 HRC

Diameter Range:

2mm – 50mm

Chrome Steel Balls

SAE 52100 / EN 31

Feature: Universal material for ball bearing industry. Chrome Steel balls contain chromium and due to through hardening has an excellent surface quality and high load bearing capacity.

Hardness: Excellent hardness control with a through hardness ≤ 65 HRC

Diameter Range:

2mm – 50mm

Stainless Steel Balls

Material: AISI 304, 316, 316L, 420, 440C, 202

Diameter Range:

2mm – 50mm

Feature:

Good Corrosion Resistance depending on the type of Stainless steel (AISI 304, 316, 316L, 420, 440)

HEADING ON HEADER

MACHINE BY CUTTING AND

PRESSING OF STEEL WIRE

POLISHING OF BALLS IN

SMALL TUMBLING

MACHINES

BARRELING OF BALLS IN

TUMBLING MACHINE

SOAKING OF BALLS IN SAW

DUST IN TUBLING

MACHINE

FINE FINISHING OF BALLS

IN FLASHING MACHINE

ROUGH CUTTING OF

HEADED BALLS IN

FLASHER MACHINES

SEGREGATION OF DEFECTIVE

BALLS

OILING AND PACKING

MANUFACTURING

PROCESS FOR SOFT

BALLS

HEADING ON HEADER

MACHINE BY CUTTING AND

PRESSING OF STEEL WIRE

HARD GRINDING FOR

CONTROLLING

SPHERICITY

LAPPING TO CONTROL

SPHERICITY AND SURFACE

FINISH

TEMPERING OF HARDENED

BALLS FOR STRESS

RELEIVING

HARDENING OF STEEL

BALLS IN ROTARY

FURNACE

ROUGH CUTTING OF

HEADED BALLS IN

FLASHER MACHINES

DRYING THE BALLS IN

TUMBLERS

SEGREGATION OF

DEFECTIVE BALLS

MANUFACTURING

PROCESS FOR HARD

BALLS

OILING AND PACKING

QUALITY MANAGEMENT SYSTEMS

• ISO 9001:2008 Certified

• In-house and Third Party Material Testing Facilities

• Critical Parameters monitored using SPC and Process

Capability Study.

• All Gauges and Instruments are Regularly Calibrated at a

Frequency of 1 Year.

• 5S is followed for Precise functioning of Critical Equipments

and Machines.

WE SUPPLY TO THE OEM PARTS MANUFACTURERS OF THE FOLLOWING

HONDA MOTORCYCLES HERO MOTO CORP

BAJAJ AUTO TVS INDIA MARUTI SUZUKI

IFB AUTOMOTIVE

MANUFACTURING FACILITY

MANUFACTURING FACILITY

MANUFACTURING FACILITY

MANUFACTURING FACILITY

MANUFACTURING FACILITY

MANUFACTURING FACILITY

MANUFACTURING FACILITY

INFRASTRUCTURE

LIST OF MACHINERIES

SNO. DESCRIPTION OF MACHINERY QUANTITY

1 HEADING MACHINES 15

2 FLASHING MACHINES 5

3 HARDENING FURNACE 3

4 BALL GRINDING MACHINES 4

5 BALL LAPPING MACHINES 4

6 BIG BARRELS 5

7 SMALL TUMBLERS 5

8 BALL SORTING AND GRADING MACHINES 4

9 TOOL ROOM

SNO. TESTING EQUIPMENT QUANTITY

1 FOUR POINT BALL GAUGE TESTING MACHINE 2

2 MICROMETERS 4

3 VERNIER CALIPER 3

4 CRUSHING LOAD MACHINE 1

5 HARDNESS TESTING MACHINE 2

LAND AND BUILDING

• Our manufacturing facility is spread over an area of 1500 sq. meters

and an independent office area.

• Our Plant is divided into separate areas namely:

• Raw Material Storage

• Manufacturing bay

• Checking, Sorting and Packing area.

• Testing Room

• Tool Room

• Dispatch gate

Factory Address:

UNIT – 1: 6/5/1, Kirti Nagar Industrial Area, New Delhi – 15

UNIT – 2: C-241, Mayapuri Industrial Area, Ph-2, New Delhi - 64

UNIT – 3: C-243, Mayapuri Industrial Area, Ph-2, New Delhi – 64

Key Persons: Karan Manchanda

Contact: +91-9811611106

Kartik Manchanda

Contact: +91-9811062016

E-Mail:

kartik.m.manchanda@gmail.com

karan.m.manchanda@gmail.com

CONTACT