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2. WAGO Registered Trademarks CAGE CLAMP CAGE CLAMP @ POWER CAGE CLAMP FIT CLAMP PUSH WIRE TOPJOB TOPJOB @ WINSTA WAGO X-COM X-COM @ JUMPFLEX TO-PASS ProServe EPSITRON picoMAX WAGO trademarks are brand names or territorial registered marks of WAGO Kontakttechnik GmbH & Co. KG ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 3. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 4. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 5. 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 3 4 5 6 7 8 9 10 11 12 Volume 3Contents Modular I/O-SYSTEM IP20 750, 753, 758, 759 Series Industrial PC, PLC - Programmable Fieldbus Controller (PLC) Fieldbus Coupler (FC) Digital Input Modules (DI) Digital Output Modules (DO) Analog Input Modules (AI) Analog Output Modules (AO) Specialty Modules (SO) System Modules (SY) Modular I/O-SYSTEM IP67 767 Series WAGO SPEEDWAY Block I/O-SYSTEM IP67 755 Series Sensor/Actuator Boxes IP67 757 Series M8 and M12 Passive Distribution Boxes Cables and Connectors IP67 756 Series PERSPECTO 762 Series Wireless Technology Bluetooth Telecontrol 761 Series Telecontrol Technology Solutions Industrial Switches 852 Series Accessories Technical Section Search Aids ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 6. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 7. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 8. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 9. 1 1 7 System Description and Handling 8 13 Overview on WAGO-I/O-SYSTEM 750 / 753 Approvals 14 21 Power Supply 22 23 I/O System Module Housings, Technical Data 24 25 Modular I/O-SYSTEM IP20 750, 753, 758, 759 Series Software WAGO Automation Cockpit 34 WAGO-I/O-CHECK, WAGO-I/O-PRO 35 36 WAGO-OPC-Server, WAGOframe, CoDeSys V3 37 39 Accessories Manuals, Marking Accessories, Mounting Accessories 352 353 I/O Modules Digital Input Modules (DI) 158 193 Digital Output Modules (DO) 194 225 Analog Input Modules (AI) 226 251 Analog Output Modules (AO) 252 261 Specialty Modules (SP) 262 295 PROFIsafe Modules and Ex i Modules 296 325 System Modules (SY) 326 347 WAGO-I/O-SYSTEM 750 for Extended Temperature Range 348 349 Interference-Free in Safety Applications 350 351 FC: Fieldbus Couplers PROFINET IO, PROFIBUS, ETHERNET TCP-/IP, EtherCAT, MODBUS/TCP, DeviceNet, CANopen, SERCOS III, MODBUS, INTERBUS, CC-Link, CAL, II/O-LIGHTBUS, LonWorks 96 157 PLC: Industrial Compact PC, Programmable Fieldbus Controllers IPC: PROFIBUS, MODBUS/TCP, CANopen, IEC 60870-5 40 49 Programmable Fieldbus Controllers: PROFIBUS, ETHERNET TCP-/IP, MODBUS/TCP, DeviceNet, CANopen, Linux, MODBUS, INTERBUS, IEC 60870-5, KNX , BACnet, LonWorks 50 89 Function Blocks, BACnet-Configurator, ETS 3/4, LNS Plug-In Prio 90 94 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 10. 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Universal Basic Module Assembly Power jumper contacts on the field side Fine modularity for the assembly on the rail . . . . . . secure connection with dovetails Quick exchange of an I/O module. . . . . . within the assembly without tool Exchange within the assembly Data contacts Safe, automatic connection by tinned, self-cleaning slide contact, ground (earth) contact makes first and breaks last (Series 750 and 753) Safe, automatic connection by gold-plated, self-cleaning slide contacts with high contact safety (750 and 753 Series) I/O Module WAGO-I/O-SYSTEM 750 W x H* x L (mm) 12 x 65 x 100 * from upper-edge of carrier rail W H L 10 1 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 13. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 14. With Pluggable Connector I/O Module CAGE CLAMP connection Vibration-proof, fast and maintenance-free wiring of 0.08 mm2 - 2.5 mm2 / AWG 28 - 14 To remove the connector Locate the orange pull-tab on the connector ... Alternatively, a standard screwdriver can be used to remove the connector from the I/O module. ... the connector is automatically disengaged. ... pull toward the front of the connector ... Removal from the assembly ... removal from the assembly - without tool.Assembly on the rail ... WAGO-I/O-SYSTEM 753 W x H* x L (mm) 12 x 65 x 100 * from upper-edge of carrier rail W H L W 1 12 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 15. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 16. 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These factors minimize handling errors and ensure the long-term protection of system investments. PLC - Industrial Compact PC / PLC - Programmable Fieldbus Controller LINUX IEC 60870-5-101/-104 IEC 61850 IEC 61400-25 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 43. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 44. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 45. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 46. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 47. 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Import and export functions allow further processing of configuration data. For integration into existing BACnet/IP networks, the BACnet devices available can be scanned, displayed in a browser and data exchange can be implemented for WAGO devices. Among the configurators additional capabilities are the logical structuring of the project and network, addressing of the controller and configuration of client and server in every WAGO BACnet/IP controller. The representation of the devices, objects and configuration data is done in a logical, structured network and browser view. Description Depending on the function used, both online and offline operation is possible. The configurator displays all configuration data. The user may change the data, load it onto either one, or several, controllers and save it as a project. The configurator provides a browser to view the BACnet object properties and modify the current parameters (communicate value changes, write property values, utilize BACnet services, etc.). services. System requirements: Operating system: Windows 2000, Windows Windows Vista WAGO BACnet Configurator can be downloaded for free at: www.wago.com 1 92 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 95. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 96. WAGO LNS Plug-In PRIO WAGO LNS Plug-In PRIO network. The following functions are available: Connection to WAGO-I/O-PRO CAA programming software Parameters for harmonization purposes with network/coupler be- havior (send_on_reset, max /minimum_send_time, send_on_delta, default mask after timeout,...) 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ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 298. 1 296 Safe I/O for PROFIBUS and PROFINET with the WAGO-I/O-SYSTEM 750/753 The WAGO-I/O-SYSTEM 750/753 PROFIsafe modules are safe digital inputs and outputs in accordance with IEC 61508. They are designed for use with PROFIBUS using the PROFIsafe protocol. Additionally, the safe modules do not require major modifications to existing 750 Series nodes for use. PROFIsafe is a protocol for safe communication, and is certified in accordance with IEC 61784-3-3. Both safety and non-safety I/O modules can co-exist on the same node, allowing safety sensors and actuators to be monitored and controlled locally. Logic operations are performed using a fail-safe PLC with PROFIBUS or PROFINET interface as based on the PROFIsafe safety protocol. Evaluation of the input data, as well as the output of the safe status signals via output modules, are controlled by the fail-safe PLC/control. The modules are configured via GSD file in accordance with GSD specification V4. This makes it possible to implement safety applications up to: - CAT. 4 and PLe according to EN 13849 - SIL 3 based on EN 62061 The functionality of the 753 Series modules can be adjusted via safety parameters. The following I/O have been approved for use with the modules: - 750-333 and 750-343 PROFIBUS Couplers - 750-833 PROFIBUS Controller - 750-340 and 750-370 PROFINET Couplers The required firmware version and assembly guidelines can be found in the product manual for each device. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 299. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 300. 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ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 306. 1 304 Fieldbus Technology for Use in Hazardous Areas (Gas, Dust and Mining) Today's development shows that many chemical or petrochemical companies have production plants, production and process automation machines in operation which use gas-air or dust-air mixtures which can be explosive. For this reason, the electrical components used in such plants and systems must not pose a risk of explosion resulting in injury to persons or damage to property. The WAGO-I/O-SYSTEM 750 is designed for use in both hazardous and non-hazardous environments. Using the fieldbus technology in hazardous environments can be time consuming and cost intensive and is only made possible in a limited way. When used in hazardous areas of Zone 2, the WAGO-I/O-SYSTEM 750 offers a safe, easy and economical connection to the sensors and actuators of Zones 0 and 1. The Ex i I/O modules were specially developed for this purpose. They build up an intrinsically safe section, which can be integrated into a standard fieldbus node, offering all the advantages of a state-of-the-art fieldbus technology (e.g., fieldbus independency, flexibility, modularity, programmability, reliability, cost effectiveness). The WAGO-I/O-SYSTEM 750 is also approved for mining applications. Additional information at www.wago.com: Fieldbus Technology for Use in Hazardous Areas NAMUR HART ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 307. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 308. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 309. 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ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 328. 4 1 326 Filter Modules - System and eld-side power supply - 24 VDC power supply lter (surge) Supply Module Field Side Connection Modules - 24 VDC - 0 VDC Separation Modules - 24 VDC / 230 VAC Internal Data Bus Extension -End Module -Coupler Module Binary Spacer Module End Module 230 V AC/DC 24 VDC 120 VACSystem Modules ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 329. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 330. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 331. 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However, some applications require that components operate in environments outside this temperature range; e.g., the monitoring and controlling of rail track heaters, or the lighting control in open-air building such as railway stations. For these applications, WAGO now offers a line of WAGO-I/O-SYSTEM products for temperatures ranging from -20C to +60C. Key to WAGO's extended-temperature products are the continuous enhancement of design and materials, use of coated PCBs and highly accurate production methods. + 60 C60 C + 40 C + 20 C + 10 C 0 C - 5 C -10 C -15 C -20 C ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 351. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 352. 1 350 To easily perform cost-eective, centralized deactivation of complete actuator groups safely, the actuators power supply can be switched o using a safety switching device. This can either be performed for each individual actuator or by turning o the power supply to a group of control outputs. Ensure that, in the event of failure, no interferences from other current or power circuits will occur even when the control voltage is switched o so the dened safety function properties (logic and time response) remain unchanged. WAGO 75x-yyy/zzz-8zz I/O Modules are designed to provide interference-free safety functionality. These modules comply with safety requirements up to Category 4 of DIN EN ISO 13847-1:2007. Safety category and performance level depend solely on the sa- fety components and their wiring. Interference-free WAGO I/O modules have no active inuence on the safety function, they are not an active part of the safety application and are not a substitu- te for the safety switching device! When using the components in safety functions, the corresponding notes must be observed in the relevant manual! Use of Interference-Free I/O Modules in Safety Applications When using the digital output modules in safety-related applications, the modules belonging to a safety switching device shall be combined to form a potential group. The voltage for the potential group shall only be supplied via 750-601/750-602 Supply Modules or 750-626 Filter Module. Either a power supply module or a separation module without power jumper contacts (750-616) must be connected at the end of the potential group. 1 4 2 5 3 6 24 V 0 V PE 4 8 3 7 2 6 1 5 D01 D02 24 V 0 V PE 4 8 3 7 2 6 1 5 D01 D02 24 V 0 V PE 1 4 2 5 3 6 24 V 0 V PE 750-616 4 8 3 7 2 6 1 5 D01 D02 24 V 0 V D03 D04 4 8 3 7 2 6 1 5 D01 D02 24 V 0 V D03 D04 Safety switch module/ Safety module Supply module Output modules in safety related applications Supply module or Separation module Potential group for safety related applications Additional potential groups Item description for interference-free I/O modules 750-501/000-800 2DO 24V DC 0.5A/Interference-free 750-502/000-800 2DO 24V DC 2.0A/Interference-free 750-504/000-800 4DO 24V DC 0.5A/Interference-free 750-504/025-800 4DO 24V DC 0.5A/T/Interference-free 750-506/000-800 2DO 24V DC 0.5A/Diagnostics/Interference-free 750-508/000-800 2DO 24V DC 2.0A/Diagnostics/Interference-free 750-531/000-800 4DO 24V DC 0.5A/2-conductor/Interference-free ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 353. 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ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: 508. 5 506 Technical Data M8 connecting cable M12 connecting cable General Operating voltage 3-pole 60 V AC/DC 250 V AC/DC 4-pole 60 V AC/DC 250 V AC/DC 5-pole -/- 50 V AC/DC Operating current (see also derating curve) max. 4 A Rated surge voltage (IEC 61076-2-101) 3-pole (0.25 mm2 and 0.34 mm2 conductors) 3.0 kV bzw. 2.5 kV -/- 4-pole 3.0 kV 2.5 kV 5-pole -/- 1.5 kV Insulation resistance (IEC 61076-2-101 t 109 Contact resistance (IEC 61076-2-101 d 10 m Resistance of conductor d 60 /km Degree of pollution (VDE 0110) III Degree of protection (IEC 60529) IP68 (in fully locked position) Operating temperature (see also derating curve) moved -25 C ... +90 C 1+2) static -50 C ... +90 C 1) 1) according to UL max. 80 C 2) in drag chains or under high mechanical stress +60 C Suitable for drag chain applications Bending radius min. 10 x cable Bending cycles t 2 million Acceleration max. 5 m/s2 Path feed rate max. 200 m/min Path max. 5 m horizontal, max. 2 m vertical 180 per meter length Silicone and CFC free, resistant to oil, hydrolysis and microbes Cables Designation (0.25 mm2 and 0.34 mm2 conductors) LiF9Y11Y and Li9YH-11YH Li9YH-11YH Comment designed according to UL + CSA, UL AWM style 21198, core style 10493 Conductor (3/4/5 conductor 0.25 mm2 and 0.34 mm2 ) fine-stranded bare copper conductors, (32 x 0.1 mm and 43 x 0.1 mm) Conductor insulation PP9Y or TPM, halogen free Outer jacket Polyurethane (OPUR) halogen free acc. to DIN VDE 0472 part 815 flame retardant acc. to IEC 332-2, self-extinguishing color: black (| RAL 9005) Cable 3-pole (0.25 mm2 and 0.34 mm2 conductors) 4.0 mm 0.1 and 4.3 mm 0.2 4.3 mm 0.2 Cable 4-pole 4.0 mm 0.1 4.7 mm 0.2 Cable 5-pole -/- 5.0 mm 0.2 Connectors Moulded body/housing material PA, Polyurethane (PUR), black (| RAL 9005) Contact material CuSn (BZ4) Contact plating Cu/Au 0.6 Knurled nut Zinc die cast (ZnAlCu) Knurled nut (surface) Zn/CuNi Sealing ring Viton Derating curve (DIN IEC 512 part 2: 5/94) 0 10 20 30 40 50 60 70 80 90 0 1 2 3 4 5 max. mi n. 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