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STEPS NETWORK17 June 2009
STRATAGIES FORTHE PREVENTIONOF HAND INJURIES
PHIL BRAZIL / Safety GuyHelmerich & Payne Inc.
.
OSHA Regulations /Hand SafetyOSHA Regulations /Hand Safety
Hand Protection
(29 CFR 1910.138)
Powered Tools and Equipment
(29 CFR 1910.242)
Control of Hazardous Energy
(29 CFR 1910.147)
Machine Guarding
(29 CFR 1910 Subpart O)
Helmerich & Payne Inc.
H&P Hand & Finger injuriesH&P Hand & Finger injuries
All Injury Classes◦2006 – 35%
◦2007 – 30%
◦2008 – 30%
OSHA Recordables◦2006 – 56%
◦2007 – 53%
◦2008 – 43%
Helmerich & Payne Inc.
H&P SoTX 2008H&P SoTX 2008
5 OSHA’s / 4 Hand & Finger
◦ 4 Feb – Sliver of metal / infection
◦ 21 Feb – Climbing stairs / stitches
◦ 14 Aug – IBOP cam / 17 stitches 2 fingers
◦ 17 Aug – Logger’s D-ring / Fracture
Helmerich & Payne Inc.
SAFETY REMINDERSSAFETY REMINDERSHelmerich & Payne Inc.
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s… and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
ID Pinch points / Btw jts of DPID Pinch points / Btw jts of DPHelmerich & Payne Inc.
ID Pinch points / BOP boltsID Pinch points / BOP boltsHelmerich & Payne Inc.
ID pinch points / forks on forkliftID pinch points / forks on forkliftHelmerich & Payne Inc.
ID pinch points / metal drumsID pinch points / metal drumsHelmerich & Payne Inc.
ID pinch points / Drill pipe tongsID pinch points / Drill pipe tongsHelmerich & Payne Inc.
ID pinch points / metal coversID pinch points / metal coversHelmerich & Payne Inc.
ID pinch points / DrawersID pinch points / DrawersHelmerich & Payne Inc.
ID pinch points / Suitcase lidsID pinch points / Suitcase lidsHelmerich & Payne Inc.
Pinch Points / Bridal & winch linesPinch Points / Bridal & winch linesHelmerich & Payne Inc.
FIRST AID @ RIG / 1 June 2009FIRST AID @ RIG / 1 June 2009
Employee wasremoving the pipespinners frombehind the top drivetrack, as the spinnerswung out his handgot caught betweenthe top tong handleand the pipe spinnerhandle.
Helmerich & Payne Inc.
Helmerich & Payne Inc.
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s… and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
TOOLS & EQUIPMENTTOOLS & EQUIPMENT
Safety Chisel
Hammers
Self – retracting razor knifes
Gloves
Helmerich & Payne Inc.
LuckyLucky DerrickhandDerrickhandHelmerich & Payne Inc.
T & E / HammersT & E / HammersHelmerich & Payne Inc.
T & E / Chain boomersT & E / Chain boomersHelmerich & Payne Inc.
T&E / Tong die driverT&E / Tong die driverHelmerich & Payne Inc.
Lock blade or selfLock blade or self--retracting?retracting?Helmerich & Payne Inc.
T & E / self retracting razor knifeT & E / self retracting razor knifeHelmerich & Payne Inc.
T&E / Alternative cutting toolsT&E / Alternative cutting toolsHelmerich & Payne Inc.
T & E / Tong CatchersT & E / Tong CatchersHelmerich & Payne Inc.
Hazard / Stacking BOPsHazard / Stacking BOPsHelmerich & Payne Inc.
T&E / Safety Stab WrenchT&E / Safety Stab WrenchHelmerich & Payne Inc.
Helmerich & Payne Inc.
T&E / Safety Stab WrenchT&E / Safety Stab Wrench
Tools & Equip / Slip handlesTools & Equip / Slip handlesHelmerich & Payne Inc.
T&E / Slip HandlesT&E / Slip HandlesHelmerich & Payne Inc.
Helmerich & Payne Inc.
T&E / Cable style slip HandlesT&E / Cable style slip Handles
Helmerich & Payne Inc.
T&E / Cable style slip HandlesT&E / Cable style slip Handles
Tools & Equip / Pin DriversTools & Equip / Pin DriversHelmerich & Payne Inc.
Tool & Equip / stabilizer standsTool & Equip / stabilizer standsHelmerich & Payne Inc.
TRUNK MONKEY #1TRUNK MONKEY #1Helmerich & Payne Inc.
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s… and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
Helmerich & Payne Inc.
Installing Ground RodsInstalling Ground RodsHelmerich & Payne Inc.
OSHA Recordable / 23 Mar 05OSHA Recordable / 23 Mar 05Helmerich & Payne Inc.
Installing ground rods duringrig up activities / Instead ofusing a hammer to strike theground rod driver he it like avertical battering ram / Afterseveral cycles he picked uptoo far, ground rod came outtathe tube and on the next blowhe came down on the top ofthe ground rod causing alaceration at the base of histhumb / 2 stitches
Ground Rod DriversGround Rod DriversHelmerich & Payne Inc.
DEWALT ground rod driverDEWALT ground rod driverHelmerich & Payne Inc.
SPINNING CHAINSPINNING CHAINHelmerich & Payne Inc.
Pipe SpinnersPipe SpinnersHelmerich & Payne Inc.
PROPER USE OF NYLON STRAPSPROPER USE OF NYLON STRAPSHelmerich & Payne Inc.
OSHA Recordable / 7 April 09OSHA Recordable / 7 April 09
Changing out thechain in a set ofSpin Master pipespinners
IP grasped the chain& operator engagedthe hyd motor toreverse chain
IP’s hand caughtbetween chain &rollers
Amputate 2 fingers
Helmerich & Payne Inc.
Varco STVarco ST--80’s80’sHelmerich & Payne Inc.
Scorpion ToolScorpion ToolHelmerich & Payne Inc.
TRUNK MONKEY #2TRUNK MONKEY #2Helmerich & Payne Inc.
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s… and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
Tag lines / Rigging upTag lines / Rigging upHelmerich & Payne Inc.
Tag Lines / Moving equipmentTag Lines / Moving equipmentHelmerich & Payne Inc.
Tag Lines / VTag Lines / V--Door Tail ropeDoor Tail ropeHelmerich & Payne Inc.
Helmerich & Payne Inc.
Tag Lines / VTag Lines / V--Door Tail ropeDoor Tail rope
Helmerich & Payne Inc.
Tag Lines / Moving equipmentTag Lines / Moving equipment
Helmerich & Payne Inc.
Tag Lines / Pull tongsTag Lines / Pull tongs
Helmerich & Payne Inc.
Tag Lines / Pipe spinnersTag Lines / Pipe spinners
Helmerich & Payne Inc.
Tag Lines / Drill pipe tongsTag Lines / Drill pipe tongs
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
Don’t takeanything forgranted whenyour personalsafety may beat risk
BE AWARE OF HAZARDSBE AWARE OF HAZARDSHelmerich & Payne Inc.
Job Safety AnalysisJob Safety Analysis
Highlight & discuss the hazards
Be specific on pinch points
Focus attention to the third column /Rec’d procedure to eliminate hazards
List responsible person on worksheet
H&P’s Mission Critical JSA’s◦ 15 for Drilling Operations
◦ 12 for Rig Moves
Follow up with a JSA review
Helmerich & Payne Inc.
Holding onto CRT whileco-worker removed thelay down line.
3rd party hand operatedcontrol lever to releasethe tool.
Tool energized instead.
Six stitches / Two fingers
OSHA Recordable / 2 Jan 09Helmerich & Payne Inc.
TRUNK MONKEY #3TRUNK MONKEY #3Helmerich & Payne Inc.
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s… and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
Terry Allen’s Lake houseTerry Allen’s Lake houseHelmerich & Payne Inc.
Helmerich & Payne Inc.
Engineering / Drill Pipe tongsEngineering / Drill Pipe tongsHelmerich & Payne Inc.
Helmerich & Payne Inc.
Engineering / Drill Pipe tongsEngineering / Drill Pipe tongs
Proper hand positionProper hand positionon drill pipe tongson drill pipe tongs
Helmerich & Payne Inc.
Engineering / Knife valvesEngineering / Knife valvesHelmerich & Payne Inc.
Helmerich & Payne Inc.
BOP Handler / Transport skidBOP Handler / Transport skid
Engineering / BOP HandlerEngineering / BOP HandlerHelmerich & Payne Inc.
Helmerich & Payne Inc.
Engineering / BOP HandlerEngineering / BOP Handler
Helmerich & Payne Inc.
Engineering / BOP HandlerEngineering / BOP Handler
WHAT CAN WE DO?WHAT CAN WE DO?
What can we do to avoid injuries?
◦ Identify & communicate pinch points
◦ Proper tools & equipment
◦ Share lessons learned from mistakes
◦ Tag lines!
◦ Require specific JSA’s… and follow them!
◦ Engineering / Safety by design
◦ Safety Meetings & Training Programs
Helmerich & Payne Inc.
Behavior Based Safety Programs◦ DuPont STOP Program
Pre-Tour ‘toolbox’ meetings
Rig Safety Management Teams
Daily Safety Notes
Accident Investigations
Safety Stand Downs
STEPS Network◦ Share lessons learned
Helmerich & Payne Inc.
Thanks for listeningThanks for listening
Helmerich & Payne Inc.
Demonstrate Safetyas a Personal Value
….Phil Brazil
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