Ox Cushions

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OX WORLDWIDE | tel. (+0034) 902 181 777 · [email protected] · www.oxworldwide.com

- ENGLISH CATALOGUE 2012 -

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OX WORLDWIDE | tel. (+0034) 902 181 777 · [email protected] · www.oxworldwide.com 2

OUR COMPANYA BRIEF INTRODUCTION

We created our company in 1992 and since then, we havebeen specializing in lifting and maintenance of loads, workingfor the industrial and naval sectors.

OX WORLDWIDE is a division born from this previous experience that manufactures and commercializes very specific products of maintenance. We introduce our OX TROLLEYS (self-propelled trolleys), our OX CUSHIONS (air cushions system), and OX-ATTACK (dragging systems).

OUR COMPANY.The products and the advising we supply are our standardsof quality. We are provided of a qualified staff, proper facilitiesand we can send you any kind of information about theproducts you demand: sketches, detail layouts, certificates,instruction manuals, etc. Without compromise, consult us andwe will advise you.

CERTIFICATE OF APPROVAL ISO 9001.Our department of quality is guaranteed by periodic inspections and approval certificates by Lloyd Register QualityAssurance.

Emilio BlascoManagement.

Jordi OrtizTechnical Office.

Miguel RuizSales Director.

Ruben BlascoExport Area 1.

(Europe, Africa and Asia).

Carlos ViegasExport Area 2.

(Central Europe).

David GarcíaExport Area 3.

(Spain).

Eduard SansExport Area 4.

(USA, Canada and Oceania).

Manel AmatManufacture.

Mª Angels BatlleAccounting.

Carme CanaldaAdministration.

Daniel NavarroExport Area 5.

(South America).

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OX WORLDWIDE | tel. (+0034) 902 181 777 · [email protected] · www.oxworldwide.com 3

INDEXAIRCUSHIONS - MAIN FEATURES ..........................................................................................p.4

AIRCUSHION TYPE TS .............................................................................................................p.5

AIRCUSHION TYPE ST .............................................................................................................p.7

AIRCUSHION TYPE A...NS ......................................................................................................p.10

AIRCUSHION TYPE A...HD .....................................................................................................p.11

AIRCUSHION TYPE A...HS ......................................................................................................p.12

AIRCUSHION TYPE A...N ......................................................................................................p.13

AIRCUSHION TYPE B...HD .....................................................................................................p.14

AIRCUSHION TYPE B...N ........................................................................................................p.15

FLOOR SPECIFICATIONS ......................................................................................................p.16

APPLICATIONS.......................................................................................................................p.19

Ejemplo de Sistema TS

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A lift cushion is, through clamping strips, a hermetically sealed hose part with a connection for compressed air. After the hose part has been filled with compressed air, it will change into a rounded form. Lift cushions can be connected both horizontally as well as vertically. Look at the dimensions for a diversity of dimensions andcalculations.

Lift cushions can transfer high forces in a constant manner and are due to simple technique very reliable . Lift cushions can be used for various purposes and the advantages of a lift cushion in respect to a cylinder are enormous.

Advantages:• Low construction height• Long life span• Relative cheap• Light of weight• Simple to install• Can transfer high forces• No lubricants are needed, so no fear for oil smudging.

We are pleased to give you additional advice if you have further questions.

MAIN FEATURES

Width A (mm) Max. Stroke

65

85

105

120

165

205

245

Height B (mm)

14

14

14

15

15

15

16

25

40

50

60

85

105

140

With the following formula you can calculate how to order the type of lift cushion suitable for your application:

F = {A - 1,6 x (B + stroke) x {(Length- A) x air pressure*} x 0,1

*max. pressure: 8 bar.

DIMENSIONS:

AIRCUSHIONS

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A TS system is an aircushion transport system that consists in, at least, 4 aircushions assembled on supporting sheets, that include a control box and all air hoses needed, which is also known as a “system-ready-to-go”.

Thanks to the extremely low friction created, this system is able to easily transport and place loads of more than 100 tons. Everything needed to improve your transport depends on a conditioned floor and enough air compressed.

The capacity, air consumption and elevationw will depend on the adjustment, the air supply and the conditions of the floor. Non-conditioned floors can be temporally covered with sheets, etc. to allow the transport of the aircushions.

For modern maintenance departments and crane companies, the aircushion system can be an essential support. This system will quickly fully benefit even for moving little objects.

ADVANTATGES:

- Compact aircushion system.- Flexible horizontal transport and placement.- Low height construction.- Directly apliable.- Relatively low investment.

Of course, in case of doubt, we would be pleased to provide you with some extra advices, with no compromise.

TECHNICAL DATA:

Aircushions elements.

Air consumption

in NL/min.

1200 - 2400

1.600 - 2800

2000 - 3200

3000 - 4800

2400 - 4000

3600 - 6000

3200 - 5200

4800 - 7800

7200 - 11200

10800 - 16800

4 x B30N

4 x B40N

4 x B50N

6 x B50N

4 x B70N

6 x B70N

4 x B90N

6 x B90N

4 x B125HD

6 x B125HD

Dimensions L x B x H

(mm)

300 x 300 x 22

400 x 400 x 24

500 x 500 x 27

500 x 500 x 27

700 x 700 x 27

700 x 700 x 27

900 x 900 x 69

900 x 900 x 69

1250 x 1250 x 69

1250 x 1250 x 69

Capacity (KG)

4000

8000

12000

18000

24000

36000

40000

60000

160000

240000

TYPE

TS-4-B30N

TS-8-B40N

TS-12-B50N

TS-18-B50N

TS-24-B70N

TS-36-B70N

TS-40-B90N

TS-60-B90N

TS-160-B125HD

TS-240-B125HD

AIRCUSHIONS TYPETS

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AIRCUSHIONS TYPETS

To move machinery from 500 kg to more than 100 tons, the aircushion system (type TS) is very versatile. Example: for moving 12 tons machinery. With four plates of 500 x 500 x 27 mm, with a minimum weight of 12 kg per piece, they are able to lift and float loads four times superior to 3.000 kg. Once the machine is lifted, one or two users are able to move these 12 tons. The needed air pressure is of 2 bars max. With four plates of 700 x 700 x 27 mm they are able to load 24.000 kg.

Due to the fact that you can perform every desirable horizontal movement, loads are easy to handle, turn and place in the right position. The equipment is extremely useful in operations where you need to move pieces through adjusted locations in which you will have to turn, push, pull, etc. More and more maintenance departments are using one or more of these systems.

This system also provides help for transporting containers, platforms for audience chairs, bus stop, paper reel movements, steel sheets, computers and all kind of machinery. Your maintenance department will work better and faster when using aircushion systems.

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AIRCUSHIONS TYPEST

A basic STARTERSET consists of the following parts :

A - AIRCUSHIONS - 4 Aircushions ( depending configuration ) with a mounting hole in the middle for a M10 bolt connection and a threaded hole to mount air supply gauge nipples. The max. capacity of each cushion is : Surface x Pressure ( f.i. for A30N = Ø 300 at 1 bar = 500 kg ). The air consumption depends on the adjustment, the load and the floor quality. - 4 Round mounting and supporting plates. - 4 Galvanized M10 x 35 bolts, hexagon socket countersunk head screws. Other lengths available.

B - AIR REGULATION

A composition of : 1 supply hose connection. 1 ball valve. 1 air supply pressure manometer. 1 pressure reducer. 1 manometer for the air pressure in the aircushions. 1 air distributor with 4 outputs for the air connections on the aircushions. 4 air supply gauge nipples to be mounted on the aircushions.

C - TO BE ADDED BY THE CUSTOMER

- Each aircushion element requires a round or square ( steel, aluminium or plastic ) support, at least 5 mm thick, with minimal the size of the aircushion. In the center, a 10 mm or M10 threaded hole is required for mounting. An aircushion can also be connected direct to a structure. A second hole is necessary for the air supply hose nipple. The larger the distance between the aircushions, the better the function. - 1 supply hose with hose clamps. For a hose length of more than 10 m, the diameter has to be enlarged. Make sure there is sufficient air supply ! - 4 divide hoses with hose clamps. - Teflon tape or sealer to mount the air supply hose nipples to the aircushions. - Check the floor of the transport route ( see the information : floor specifications ).

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AIRCUSHIONS TYPEST

MANUAL

1 - Mount the air supply hose nipples to the aircushions. Don’t tighten the nipples to strong. 2 - Mount the aircushions to the support plates or the structure of the installation. For aircushions that are difficult to install, a slide system is available. Air regulation Type A 3 - Connect the divide hoses to the outputs of the air distributor and the aircushions. Try to make the divide hoses about the same length. 4 - For the best result, the aircushions need to be situated in a way that the loading of each aircushion is almost equal and the aircushions are placed as far from each other as possible. If you cannot arrange this, another air regulation system ( Type B or C ) has to be used. 5 - Connect the main air supply hose to the air distribution system. 6 - Set the ball valve perpendicular to the airflow ( = close ). 7 - Connect the main air supply hose to the shop air system or a compressor of sufficient capacity. 8 - Recheck all hose connections. 9 - Close the pressure reducer completely by turning the knob anti-clockwise, if this is not possible the knob is locked, unlock by lifting it. 10 - Open the ball valve completely, by turning perpendicular with hose. 11 - Turn the pressure reducer knob slowly clockwise until the system floats. Too much air pressure makes the system ‘ hop ’ and ‘ whistle ’. Attention: Quick connect couplings and ( ball ) valves can cause problems, because of their insufficient capacity. So check the supply pressure manometer frequently.

If the system doesn’t float smoothly, check if:

The air supply manometer shows a pressure of less than 3 bar ( 300 kPa ). Conclusion : the air supply is insufficient. Either the air supply hose is too small or a quick connect coupling prevents enough air from being supplied. Does the compressor have sufficient capacity ? The input pressure has to be and STAY min. 3 bar ( 300 kPa ) to keep the system functioning. ( please check the supply pressure gauge frequently ). Not all the aircushions lift.The accompanying air regulation unit supplies one air pressure to the four cushions, therefore the aircushions need to be loaded equally. Conclusion : Some of the aircushions are relatively overloaded. Reposition and / or redistribute the load to create an equal loading. If you cannot reposition the load or if the weight varies frequently, we advise a regulation unit which can regulate the aircushions separately ( Type B or C ).

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The system floats partially.Check if the aircushions are parallel to the floor. The aircushions should not tilt. The system hardly floats.Check the floor quality. In most cases one can exclude the floor influence by using some steel plates, plastic sheet ( for instance of 1 mm thick ) or a comparable hard and flat surface. On this surface, the aircushions will always float well. It is always good to exclude the influence of the floor with the first trials, so in the beginning use an artificial floor to start up. When the systems works fine, float to your own floor. In all other cases : contact your supplier.

The system should float by itself, if otherwise, recheck above mentioned remarks.

Aircushions ALWAYS function under the following conditions: 1 - There is sufficient air pressure. 2 - The cushions are parallel to the floor. 3 - The cushions lift equally. 4 - The floor is level and non porous. 5 - There is no over or under loading.

WARNING : - Attention, you are working with compressed air and moving objects, only work controlled. - Look out for hand and feet injuries for you and others during lifting, transport and lowering

AIRCUSHIONS TYPEST

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AIRCUSHIONS TYPEA...NS

A 25N

A 30N

A 40N

A 50N

A 70N

A 90N

L H D E I G

10

10

10

10

10

10

250

300

400

500

700

900

26

26

26

26

26

26

1 / 4 “

1 / 4 “

1 / 4 “

1 / 2 “

1 / 2 “

3 / 4 “

65

90

120

150

220

270

1.3

1.7

2.8

4.3

6.0

9.3

80-140

100-200

130-250

240-450

400-750

500-1000

300

500

1000

1800

3000

6000

Technical changes reserved.

Cap

acity

(k

g)

Air

cons

umpt

ion

(NL/

min

)

Wei

ght (

kg)

Dis

tanc

e ai

rinle

t (m

m)

Con

nect

ion

nipp

le (m

m)

Hei

ght (

mm

)

Dia

met

er (m

m)

Airi

nlet

TYPE

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AIRCUSHIONS TYPEA...HD

A 30HA

A 40H

A 50H

A 70H

A 90H

Cap

acity

(k

g)

Air

cons

umpt

ion

(NL/

min

)

Wei

ght (

kg)

Dis

tanc

e ai

rinle

t (m

m)

Con

nect

ion

nipp

le

(mm

)

Hei

ght (

mm

)

Dia

met

er (m

m)

Airi

nlet

TYPE L H D E I G

10

10

10

10

10

300

400

500

700

900

25

25

25

25

25

1 / 4 “

1 / 4 “

1 / 2 “

1 / 2 “

3 / 4 “

1.5

2.4

3.7

4.7

6.9

130-250

240-450

400-750

500-800

700-1100

1000

2000

3600

6000

12000


90

120

150

220

270

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AIRCUSHIONS TYPEA...HS

A 030HS

A 040HS

A 050HS

A 070HS

A 090HS

L H D E I G

10

10

10

10

10

300

400

500

700

900

26

26

26

26

26

1 / 4 “

1 / 4 “

1 / 2 “

1 / 2 “

3 / 4 “

1.5

2.4

3.7

4.7

6.9

130-250

240-450

400-750

500-800

700-1100

1000

2000

3600

6000

12000


90

120

150

220

270

Cap

acity

(k

g)

Air

cons

umpt

ion

(NL/

min

)

Wei

ght (

kg)

Dis

tanc

e ai

rinle

t (m

m)

Con

nect

ion

nipp

le (m

m)

Hei

ght (

mm

)

Dia

met

er (m

m)

Airi

nlet

TYPE

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AIRCUSHIONS TYPEA...N

A 25N

A 30N

A 40N

A 50N

A 70N

A 90N

L H D E I G

10

10

10

10

10

10

250

300

400

500

700

900

25

25

25

25

25

25

1 / 4 “

1 / 4 “

1 / 4 “

1 / 2 “

1 / 2 “

3 / 4 “

65

90

120

150

220

270

1.1

1.5

2.4

3.7

4.7

6.9

80-140

100-200

130-250

240-450

400-750

500-1000

300

500

1000

1800

3000

6000


Cap

acity

(k

g)

Air

cons

umpt

ion

(NL/

min

)

Wei

ght (

kg)

Dis

tanc

e ai

rinle

t (m

m)

Con

nect

ion

nipp

le (m

m)

Hei

ght (

mm

)

Dia

met

er (m

m)

Airi

nlet

TYPE

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AIRCUSHIONS TYPEB...HD

B 40HD

B 50HD

B 70HD

B 90HD

B 125HD

L H D E I G

10

10

10

10

10

400

500

700

900

1250

12

12

14

22

28

1 / 4 “

1 / 2 “

1 / 2 “

3 / 4 “

3 / 4 “

1.0

1.5

3.0

6.0

12

700-1300

850-1500

1000-1900

1400-2500

1800-2800

4000

6000

12000

20000

40000


120

150

220

270

370

Lift

(mm

)

h

15-20

25-30

30-40

40-50

60-70

Cap

acity

(k

g)

Air

cons

umpt

ion

(NL/

min

)

Wei

ght (

kg)

Dis

tanc

e ai

rinle

t (m

m)

Con

nect

ion

nipp

le (m

m)

Hei

ght (

mm

)

Dia

met

er (m

m)

Airi

nlet

TYPE

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AIRCUSHIONS TYPEB...N

B 30N

B 40N

B 50N

B 70N

B 90N

L H D E I G

10

10

10

10

10

300

400

500

700

900

10

12

12

14

22

1 / 4 “

1 / 2 “

1 / 2 “

3 / 4 “

3 / 4 “

0.6

1.0

1.5

3.0

6.0

300-600

400-700

500-800

600-1000

800-1300

1000

2000

3250

6000

10000


90

120

150

220

270

h

18-20

20-25

25-30

30-40

40-50

Lift

(mm

)

Cap

acity

(k

g)

Air

cons

umpt

ion

(NL/

min

)

Wei

ght (

kg)

Dis

tanc

e ai

rinle

t (m

m)

Con

nect

ion

nipp

le (m

m)

Hei

ght (

mm

)

Dia

met

er (m

m)

Airi

nlet

TYPE

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SPECIFICATIONSFLOOR

The floor is an integral part of the aircushion transport system.The right condition for the correct functioning of aircushion systems is offered by a NON POROUS, SMOOTH and LEVEL floor. Appropriate is a mechanically trowelled floor with a smooth even finish. The surface can be impregnated to prevent dust, porosity and reduce wear. The joints can be filled using a silicone kit or plastic tape.

SMOOTH

Floors ensure the air film to be as thin as possible. The air film determines the air consumption. The aircushion principle is based on the escape of excess air between the membrane and the floor. This air film allows the load to float almost without friction.

NON POROUS

Floors are necessary to enable the aircushions to be inflated with air and keep the loss of air to a minimum.

LEVEL

Floors prevent the load from drifting away, this will happen with a sloping floor

JOINTS

Expansion joints can be filled with a Urethane or Silicone kit. The top shape of the filler should be rounded and convex, not concave (ca. 0,2 of the width).

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SPECIFICATIONSFLOOR

FLOOR CLASSIFICATIONTo provide an example of the influence of the operating surface on air consumption we made a comparison between several surfaces. These have been given a suitable rating: 1 = optimum, 10 = unacceptable.

1. Glass 12. Epoxy floor 1 – 23. Galvanized steel plate 1 – 24. Hardboard, plastic, linoleum, spray painted chipboard 1 – 25. Concrete floor, impregnated 26. Concrete floor, not treated 3 – 37. Concrete floor, not treated, new to 3 months 5 – 68. Concrete, manually trowelled (not acceptable) 8 – 109. Asphalt (not acceptable) 10 – 15

OLD FLOORS.

Old floors can be suitable if they are smooth and there are no dents or cracks, otherwise improvement is necessary. For minimum costs paint or an impregnation can be applied. When, however, a new topcoat is necessary, a good attaching to the original surface is very important when applying aircushion transport.

NEW FLOORS.

New floors are very appropriate if they are comparable to the following standard:

1

0.1

3

1

9

4

12

10

15

15

Deviation (t) in mm.

Length (L) in m.

BSI-8204 Part 2 (UK), ASTM-E1155 M-87 (USA) or similar.

POROUS FLOORS

On a porous floor the loss of air may be so high, that insufficient air is supplied to create a satisfactory air film. The average concrete floor without special treatment is to a certain degree porous. Normally, painting or sealing a concrete floor is sufficient treatment to overcome porosity.

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UNEVEN FLOORS

Aircushions can, due to their elasticity, give limited adaptation to unevenness in the floor up to a maximum of 2 % of the aircushion diameter. Large fluctuations can worklike a slope. An object on aircushions will, because of the low friction, drift away on a sloping floor. The extra power, necessary to push the load “uphill” again, will be:“slope percentage x weight i.e. 1% x 10.000 kg = (100 kg) 1.000 N.

INCIDENTAL TRANSPORT

A floor can always be made suitable for aircushion transport by covering it with f.i. a metal or plastic sheet. Joints and cracks can be covered or taped. Thresholds or steps can be overcome by using the tilt possibility of the aircushions and some filling material.under the following conditions

an AIRCUSHION TRANSPORT SYSTEM functions ALWAYS and EVERYWHERE

1 – sufficient air supply 2 – aircushions are parallel to the floor 3 – a suitable floor4 – no over/under loading. Aircushions from 6.000 kg up, need a minimum loading of ca. 20 %

SPECIFICATIONSFLOOR

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Using the aircushions to transport means to have your heavy loads floating on an air film (a thin film of air). Every object can be positioned in a precise way, rotated and transported without friction. There is a short range of applications and introducing the air transport system in your company will change, and what’s most important, will im-prove the production, transport and logistic procedures.

Due to the control, operation and transmission are all propelled by compressed air, the air transport system can be an ideal solution in fire risk and explosions environments.

TRANSPORT PALLETISED LOADS.

This aircushions transport has a built elevator and floats beneath the cargo loads. With an only transporter, a lot of pallets can be transported. No heavy constructions are needed, all kind of loads can be transported in every industry directions and areas. This transporter has a 4000 kg capacity and can be moved manually.

EXAMPLESAPPLICATIONS

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AIRCUSHIONS IN ASSEMBLY LINES.

In this industry, the transformers are assembled on steel frames (exterior measures 2200 x 2400 x 400 mm). The aircushion transporters float under the frame (cushions are supplied with frames), the frame lifts the load and transport it through the assembly line, in and out of the oven, paint shop. Moving the transformers through the assembly line is, in best cases, a hard opartion. Large areas are required for its manoeuvrabili-ty and investments are expensive. The aircushions transformers are built compactly, controlled by an only user they can pick up, transport and place large and heavy parts between warehouses. The use of a pneumatic guided way fits the system in order to improve its performance. With a portable control box, the user can stand parallel to the transporter and guide the load through the chosen path. The capacity is 20.000 kg.

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SHEETS TRANSPORTER.

When processing large plastic sheets (measures 8x2,5 m.) is important to have a cons-tant supply. A aircushions transport platform was introduced, making it a very ergonomic and economic way to handle material. The platform transports huge quantities of sheets from one production area to another.

Even fully loaded trucks can be transported. A wide range of products and machines can be transported in and out of the production line for temporary use, reparation, cle-aning, etc. The airchusion platforms can provide to many facilities.


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PLATFORMS FOR STAGE CHANGING.

Not only machinery but all kind of objects, like figures, musical installations, etc. can be combined in a platform. In studies and TV theatres, different stages may be quickly shown using two platforms: one in the stage for the show and another behind the sce-nario to change figures, artists, dancers, etc. Thanks to the reduced time of transport, the show becomes more stunning and is highly attractive.


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PLATFORM FOR PAPER REELS.

In a platform with aircushions it is easy to move combinations of products or machines. The steel structure is supplied with enough number of aircushions and acomplete kit of, per example, heavy paper reels that can be transported, placed and turned with nearly any friction and in a very ergonomic way. You can also transport synthetic sheet reels can be transported or temporally placed in an aircushion platform. Customized designs for the transporters are available, improving the flexibility and ensuring a fluid and fast production.


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HEAVY LOAD TRANSPORT.

These transformers are assembled in steel benches (dimensions: 6.000 x 3.600 x 600 mm). The modules have supports and the aircushion platforms can float under it, lift it and move it through the assembly line. Placing two aircushion transporters the capacity can be increased considerably. The aircushion transporter works by remote control in a way that the user can stand in the best position to control and guide the transporter through the path.


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LIFTING TABLES IN AIRCUSHIONS.

A lifting table supplied with aircushions becomes a maneuverable equpiment in all directions and also creates the possibility to create combinations of machinery. The production lines can be combined easily. The machinery, in short cycles of productions, can be lifted and used in any place. After closing the air supply, the products remain fixed on the ground. For heavy weights, large distances and an intensive traffic, an air motor can serve to power the installation. A pneumatic hydraulic additional system only needs a connection at the air output.


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UNDERGROUND, TRAIN, TROLLEYS, ETC..

You can accomplish any kind of movements for the assembly, repair and verification with frames and customized cushions in bodybuilding installations, turning system constructions, railway maintenance and in any piece of big dimensions.


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REEL PLATFORMS.

With aerofilm systems ou can perform without risk of stroke all the movements for wood and steel reels, electric conductors, hoses, wire ropes, etc. Advantatges: minimum spin-ning radius, use of warehouse space, operations cleaning, etc.


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AUTOMOBILE SECTOR


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MACHINERY AND INDUSTRY


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www.oxworldwide.com

C/Mare de Déu de Nuria, 4 08830 Sant Boi de Llobregat.

Tel. (+0034) 902 181 [email protected]

Technology

Ox Cushions