Npm acculine series_catalog

AcculineAcculineHigh Performance Single Axis Linear StageHigh Performance Single Axis Linear StageSERIESSERIES

The “Acculine” Series – A Solution Utilizing the Linear Shaft MotorThe “Acculine” Series – A Solution Utilizing the Linear Shaft Motor

our Partner in Motion Control.Y

ELECTROMATEToll Free Phone (877) SERVO98

Toll Free Fax (877) SERV099www.electromate.com

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High Performance Single Axis Linear StageHigh Performance Single Axis Linear Stage

Simple Structure, High Effi ciency, Maintenance-FreeWith a simple, lightweight, compact shaft-type linear motor comprised of only a magnet and a coil, large drive force is gained with an effi cient and short coil length. In addition, because there is no friction, there is no sound or dust, making the motor maintenance-free.

Heightened Ease of Assembly, Ability to Cope With Various Equipment.There is no adhesion between the coil and the shaft. A non-critical air gap provides no variation of force due to gap variations. In addition, it is easy to switch from a conventional ball-screw system. The Confi guration of the shaft is simple to layout and assembly is a snap.

HighPrecision

HighEffi ciency

Adaptability

High Precision is Possible because we are a Motor CompanyPossessing characteristics such as high responsive-ness, low-speed ripple from the coreless structure and superior positioning precision on account of the con-stant feedback pulled directly from the table position, in accomplishes simple out-and-back drives as well as complex motions with stable precision.

Cordless, Yet High ForceCordless, Yet High ForceWhile coreless, the SLP puts out equal or greater force than a fl at type with a core. With this While coreless, the SLP puts out equal or greater force than a fl at type with a core. With this

compact body, we promise greater space effi ciency than any other conventional product.compact body, we promise greater space effi ciency than any other conventional product.



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High Performance Single Axis Linear Stage

Magnet

Shaft

This high-precision drive unit boasts high thrust (high degree of acceleration) as well as being coreless. The coil unit catches the magnetic fi eld generated by the NS magnet arrayed inside of the shaft (magnetic) without any waste.

Because it can change the outer magnetic fi eld into force in a full 360 degrees, even with a short coil length, large force is gained.

• The Benefi ts of a Shaft-Type Linear Motor• The Benefi ts of a Shaft-Type Linear Motor

•Structure

Coil

Slider

MagnetCoil

68N 740N320NSLP15 SLP25 SLP3590N 340N 970N

The high-quality SLP Single Axis Stage lineup meets all manner of needs.The high-quality SLP Single Axis Stage lineup meets all manner of needs.

• Slider

• Cover

• Coil Unit(Single body-type with Slider)

• Shaft(Magnetic)

• Frame

• Linear Encoder

• Linear Guide

SLP SLP

Magnet

Shaft

Acculine SeriesAcculine Series High Performance Linear-Single Axis StageHigh Performance Linear-Single Axis Stage



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SLP15

Rated Spec Unit Specifi cation

Encoder μm 1 (HEIDENHAIN LIDA279)

Continuous Force N 17

Peak Force*1 N 90

Continuous Current*2 A 0.51

Peak Current*1 A 2.7

Force Constant N/A 33

Back EMF V/m/s 11

Resistance*3 ohm 56

Inductance*3 mH 24

Magnetic Pitch (N-N) mm 60

Maximum Acceleration*4 G 3.5

Maximum Velocity*4, *5 m/s 3

Repeatability mm ±0.0005

Max Load, Horizontal kg 5

Max Load, Wall kg 3

Stroke, Single Forcer*6 mm 100~1300 (100 interval)

Stroke, Double Forcer*6 mm 100~1200 (100 interval)

Power V 100, 200

Operating Temperature °C 0~40

Operating Humidity % 20~80 (no condensation)

Storage Temperature °C −20~60

*1 – Peak Force given is based on the output with the use of the following driver: SLP15: (14) Hitachi Production Machine System ADA3-01LL2*2 – The effective amperage when the temperature increase of the coil front becomes 110K.*3 – An average value of U-V, U-W, and V-W.*4 – There are instances when this is not achieved due to load or operation specifi cations.*5 – There are instances when this is not achieved due to the length of the stroke.*6 – Please inquire further concerning strokes not explained.

90°

45°

0°

Load 0° 45° 90°

Hor

izon

tal

1kg 380 400 450

2kg 220 250 270

3kg 160 190 200

4kg 120 140 150

5kg 100 110 130

Wal

l

1kg 440 390 320

2kg 260 230 180

3kg 180 170 120

• F-V Curve

F‑V Curve GHR15

0

10

20

30

40

50

60

70

80

90

100

0 1 2 3 4Velocity, m/s

Force, N

Acc. Force Cont. Force

※j駆動hラCoにX日立Y@VXeム ADA3‑01LL2をgpした場合のf[^ですB* Driven by ADA3-01LL2 driver with 200 AC input.

• Maximum Acceleration vs. Load

• Position RepeatabilityOverhanging Weight Tolerance

4

Advantages

• High Thrust, High Speed, High Responsiveness, High Precision, Long Stroke• Simple Design and Easy Installation• No-Contact Drive means Low Noise, Long Lifespan, and Maintenance-Free

For

ce (

N)

Velocity (m/s)

Load (kg)

Max

Acc

eler

atio

n (G

)

65.5

54.5

43.5

32.5

21.5

10.5

0

A-L Curve SLP15

0 1 2 3 4 5 6

* Driven by ADA3-01LL2 driver with 200 AC input.

543210

-1-2-3-4-5

1 2 3 4 5 6 7

Count

Err

or (μm

)

Repeatability SLP15

F-V Curve SLP15




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Acculine Series

SLP15 Single Slider

SLP15 Double Slider

5

Motor Power Supply Cable Specifi cationsHitachi: Power Supply Co. UL2464FAAWG 25Outer Diameter ø 4.3Length 300 mm No Connector U Phase-Red V Phase-White W Phase-Black

Encoder Cable Specifi cationsOuter Diameter ø 4.3Length 3000 mmDsub 15 Pin Connector (Male)

P.Q Section Detail

Stroke (mm) 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300

L (mm) 270 370 470 570 670 770 870 970 1070 1170 1270 1370 1470

N 3 4 5 6 7 8 9 10 11 12 13 14 15

Weight (kg) 1.8 2.2 2.6 3.1 3.5 4.0 4.4 4.8 5.3 5.7 6.1 6.6 7.0

Stroke (mm) 100 200 300 400 500 600 700 800 900 1000 1100 1200

L (mm) 420 520 620 720 820 920 1020 1120 1220 1320 1420 1520

N 4 5 6 7 8 9 10 11 12 13 14 15

Weight (kg) 3.0 3.5 3.9 4.3 4.8 5.2 5.6 6.1 6.5 6.9 7.4 7.8



P.Q Section Detail

Encoder Cable

Motor Power Supply Cable

10 (Including Mechanical Stop)4-M4 Depth 10

2-ø4H7 Depth 10 20 (Including Mechanical Stop)

Stroke

4-M3 Depth 4Opposite Side is the Same

2 x N-M3 Through Pitch 100 x (N-1)

2 x N-ø 3.5 Drillø 6 Countersink Depth 3(From Rear)


2-ø4H7 Depth 10 20 (Including Mechanical Stop)

Stroke


2 x N-M3 Through Pitch 100 x (N-1)

2 x N-ø 3.5 Drillø 6 Countersink Depth 3(From Rear)

5 (Mechanical Stop) 5 (Mechanical Stop)

Encoder CableMotor Power Supply Cable



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F‑V Curve GHR25

Velocity, m/s0 1 2 3 4



SLP25


Encoding μm 1 (HEIDENHAIN LIDA279)

Continuous Force N 80

Peak Force*1 N 340




Back EMF V/m/s 22

Resistance*3 ohm 8.4

Inductance*3 mH 15






Max Load, Wall kg 15



Power V 100, 200





6

90°

45°

0°

Load 0° 45° 90°

Hor

izon

tal

5kg 1000 1000 1000

10kg 1000 800 1000

15kg 800 650 1000

20kg 700 580 1000

25kg 550 500 1000

30kg 500 450 1000

Wal

l

3kg 1000 1000 1000

6kg 1000 800 450

9kg 1000 670 400

12kg 1000 580 350

15kg 1000 500 300

Overhanging Weight Tolerance

Advantages


• F-V Curve


• Position Repeatability

For

ce (

N)

Velocity (m/s)

Load (kg)

Max

Acc

eler

atio

n (G

)

65.5

54.5

43.5

32.5

21.5

10.5

0

A-L Curve SLP25

0 10 20 30 40


5

4

3

2

1

0

-1

-2

-3

-4

-5

1 2 3 4 5 6 7

Count

Err

or (μm

)

Repeatability SLP25

F-V Curve SLP25

400

350

300

250

200

150

100

50

0





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SLP25 Single Slider

SLP25 Double Slider

7

Acculine Series

Stroke (mm) 200 300 400 500 600 700 800 900 1000 1100 1200

L (mm) 450 550 650 750 850 950 1050 1150 1250 1350 1450

N 4 5 6 7 8 9 10 11 12 13 14

Weight (kg) 9.7 11 12 14 15 16 18 19 20 22 23



P.Q Section Detail

Encoder Cable


12.5 (Including Mechanical Stop)2-ø6H7 Depth 15

4-M6 Depth 15 27.5 (Including Mechanical Stop)Stroke


2 x N-M6 Depth 10 Pitch 100 x (N-1)

2 x N-ø 6.5 Drillø 11 Countersink Depth 6.5(From Rear)



Stroke (mm) 200 300 400 500 600 700 800 900 1000 1100 1200

L (mm) 670 770 870 970 1070 1170 1270 1370 1470 1570 1670

N 7 8 9 10 11 12 13 14 15 16 17

Weight (kg) 16 17 19 20 22 23 24 26 27 28 30

Encoder CableMotor Power Supply Cable

12.5 (Including Mechanical Stop)

2-ø6H7 Depth 154-M6 Depth 15

27.5 (Including Mechanical Stop)Stroke


2 x N-M6 Depth 10Pitch 100 x (N-1)



P.Q Section Detail



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SLP35

8


Encoder μm 1 (HEIDENHAIN LIDA279)

Continuous Thrust N 185

Peak Force*1 N 970




Back EMF V/m/s 22

Resistance*3 ohm 7.2

Inductance*3 mH 12






Max Load, Wall kg 30



Power V 100, 200





• F-V Curve

• Repeated Position Precision

Advantages


90°

45°

0°

Load 0° 45° 90°

Hor

izon

tal

10kg 1000 1000 1000

20kg 1000 900 1000

30kg 940 780 1000

40kg 840 660 1000

50kg 750 590 950

60kg 680 540 900

Wal

l

5kg 1000 1000 700

10kg 1000 900 600

15kg 1000 810 520

20kg 1000 710 430

25kg 980 620 350

30kg 890 530 300

Overhanging Weight Tolerance

F‑V Curve GHR25

Velocity, m/s0 1 2 3 4


For

ce (

N)

Velocity (m/s)

F-V Curve SLP35

1200

1000

800

600

400

200

0




Load (kg)

Max

Acc

eler

atio

n (G

)

65.5

54.5

43.5

32.5

21.5

10.5

0

A-L Curve SLP35

0 10 20 30 40 50 60 70


543210

-1-2-3-4-5

1 2 3 4 5 6 7

Count

Err

or (μm

)

Repeatability SLP35



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9

SLP35 Single Slider

SLP35 Double Slider

Acculine Series



P.Q Section Detail

Stroke (mm) 300 400 500 600 700 800 900 1000 1100 1200

L (mm) 630 730 830 930 1030 1130 1230 1330 1430 1530

N 6 7 8 9 10 11 12 13 14 15

Weight (kg) 17 19 21 23 25 26 28 30 32 34

Encoder Cable


20 (Mechanical Stop)

4-M8 Depth 152-ø6H7 Depth 15

30 (Including Mechanical Stop)Stroke


2 x N-M6 Depth 10 Pitch 100 x (N-1)




P.Q Section Detail

Stroke (mm) 300 400 500 600 700 800 900 1000 1100 1200

L (mm) 630 730 830 930 1030 1130 1230 1330 1430 1530

N 6 7 8 9 10 11 12 13 14 15

Weight (kg) 17 19 21 23 25 26 28 30 32 34

Encoder Cable



2-ø6H7 Depth 1530 (Including Mechanical Stop)

Stroke


2 x N-M6 Depth 10Pitch 100 x (N-1)





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10

Connectors

Cable Carrier

SLP Accessories

We have the following connectors with cables for use in attaching the linear encoder cable.

Dsub15 Pin Connector (female) (opposite end cut off)Cable Lengths: 0.5m, 1m, 2m, 3mCable Specifi cation: UL2464 AWG28Outer Diameter: ø8.2mmSmallest Turning Radius: R65.6mm

Pin Number

Line Color Signal

1 Light Brown, 1 Black Spot A+

2 Light Brown, 1 Red Spot 0V

3 Yellow, 1 Black Spot B+

4 Yellow, 1 Red Spot 5V

5 Bright Green, 1 Black Spot

6 Bright Green, 1 Red Spot

7 Gray, 1 Black Spot Z-

8 Gray, 1 Red Spot

9 White, 1 Black Spot A-

10 White, 1 Red Spot

11 Light Brown, 2 Black Spots B-

12 Light Brown, 2 Red Spots

13 Yellow, 2 Black Spots

14 Yellow, 2 Red Spots Z+

15 Bright Green, 2 Black Spots

Igus Co. Z045.16.028.0 (3 models in common)If you so desire, please inquire concerning the set-up method (horizontal placement or wall mounted) when using the stage.

• SLP15 Horizontal Placement Cable Carrier Installation Dimensions • SLP15 Wall Mounted Cable Carrier Installation Dimensions



170.5 43.5

72.5 24

6.5

186

9044.5 26

90

162 28

7.579

226.

516

2

7938 21

88 40

73

48

140 2

158

88

4831.5 5.5

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15



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11

Orthogonal Jig Plate for Use With X-Y Table

Orthogonal Jig Plate Usage Directions

Acculine Series

When constructing a multiple-axis table utilizing several SLP Series, installation is exceptionally easy with the placement of this jig in-between the axes. It is also possible to easily gain orthogonal precision between the lower axis and the upper axis by positioning the two attached positioning pins to the precision holes on the face of the stage’s slider installation. However, because there is a limit to the possible combinations between models, please use the models suitable for multiple axes in the fi gures below.

• Orthogonal Jig Plate A • Orthogonal Jig Plate B

Materials: A5052Front Treatment: White Anodized AluminumWeight: 470 g

(Orthogonal Jig Plate)Lower Axis: SLP15Upper Axis: SLP15

Ø4HR7 Through

B-M3 Through

4-Ø4.5 DrillØ6.5 Countersink Depth 5

P Section Detail

Positioning Pin (Set of 2)

Materials: A5052Front Treatment: White Anodized AluminumWeight: 470 g

(Orthogonal Jig Plate)Lower Axis: SLP25, SLP35Upper Axis: SLP15, SLP 25, SLP35

Ø4HR7 Through

B-M3 Through

4-Ø4.5 DrillØ6.5 Countersink Depth 5

P Section Detail

Positioning Pin (Set of 2)

直交治具vレ[g

位u決めsン

位u決めsン

GHR35

work table

X￨Ye[uルの完成

位u決めsンに押し当てながら3 w Š b ”GHR25

X^[gJo[

2

3

Orthogonal Jig Plate

Positioning Pin

SLP35

1

Positioning Pin

X-Y Table Complete

SLP25While pushing the positioning pin, set the screws

Start Cover

Orthogonal Jig Plate Assembly Example



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Substrate Conveyance Device

Substrate Conveyance Device

Loader/Unloader


SLP Applications

12

Example Usage

Multiple sliders move independently at high precision.Use of a multi-slider enhances cost-cutting and saves space.

•

•

By placing the lower shafts in a parallel posi-tion it is possible to place work in the central space.Moreover, the shaft motors can be driven with one driver or in parallel motion.

•

•

Due to the many number of ways in which the SLP15, SLP25 and SLP35 can be used together, high speed and a wide range of movement are possible.

•



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SLP Model Codes

13

About Model Codes

I II III IV V VI

SLP25 1200 D 2 H XYPB

I.Stage Main Body Model

3 Models:SLP15SLP25SLP35

II.Stroke (mm)

All Models can chose a stroke with 100 mm pitch. How-ever, the largest stroke will vary according to model and car-rier

III.Slider

Number

S: Single SliderD: Double Slider

In case of a dou-ble stroke and in comparison to a single stroke, even if it is the same stroke, one slider will lengthen.

IV.OptionalCable Length

Unlisted: No optionalCableveyor

0.5: 0.5 m

1: 1 m

2: 2 m

3: 3 m

V.Cable Carrier

Unlisted: No optionalCableveyor

H:Horizontal Specifi -

cation

W:Wall-Mounted Specifi cation

VI.Orthogonal Jig Plate

Unlisted:No Orthogonal

Jig Plate

XYPA: Orthogonal Jig

Plate A

XYPB:Orthogonal Jig

Plate B

Orthogonal Jig Plate A comes standard with one set while XYPA: Orthogo-nal Jig Plate B has two sets.



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1.2

1.8

2.3

7.2

10.8

14.0

18.0

26.4

36.0

40

60

81

72

112

152

160

240

300

560

226

338

451

416

592

760

400

600

800

464

700

932

1156

1760

2340

25

34

43

40

55

70

64

88

112

80

110

140

94

130

166

120

165

210

390

160

220

280

160

220

280

220

310

400

220

310

400

240

330

420

0.01

0.01

0.01

0.05

0.06

0.08

0.09

0.12

0.16

0.15

0.20

0.30

0.3

0.5

0.7

0.8

1.1

1.5

2.9

1.2

1.7

2.2

1.3

1.9

2.4

3.0

4.2

5.4

3.0

4.2

5.4

10.0

13.0

15.0

21.5

30.5

39.5

34

49

64

56

80

104

70

100

130

84

120

156

105

150

195

375

140

200

260

140

200

260

200

290

380

200

290

380

80+80

125+125

170+170

0.3

0.8

0.4

0.6

0.6

1.3

2.4

1.2

1.5

2.7

3.0

3.0

3.8

5.8

7.7

1.1

3.4

1.6

2.5

2.4

5.1

9.6

5.0

6.0

10.8

12.0

12.0

15.2

23.2

30.8

4}0.1

8}0.1

16}0.1

0.29

0.45

0.58

1.8

2.7

3.5

4.5

6.6

8.9

10

15

20

18

28

38

40

60

75

140

56

85

113

104

148

190

100

150

200

116

175

233

289

440

585

Introduction to Shaft Motors

Linear Shaft MotorBenefi ts

Shaft Motor

S Series

High Effi ciency and Quick MovementBecause the motor movement depends directly on a cylindrical magnet, it effectively converts the outer magnetic fi eld emitted from the magnet into force in a 360 degree arc. Even without a core, it is highly effi cient. In addition, because no iron is used, adhesion is not generated, and high speed, stable velocity, high precision and stabilized, quick move-ments are realized.

Compact and Light WeightThe use of a shaft motor is a lighter and more compact solution compared conventional linear motors. More-over, in comparison to a conventional coreless-type lin-ear motor, vibration is suppressed and it runs quieter.

Ease of AssemblyWe have achieved ease of use and ease of assembly through our design concept of a larger gap. In addi-tion, because effi ciency was high to begin with, a large enough force is generated even with a short coil length.

• Specifi cations and Measurements

Model Number

Continuous Force

PeakForce

ContinuousCurrent

PeakCurrent

ShaftDiameter

Coil AssemblyLengthA (mm)

Cross SectionB (mm)

Weight(kg) P (mm) Pl (mm)

Assembly ScrewsM x (mm)

Hole Diam.øD1

GapG (mm)

4±0.1

8±0.1

12±0.2

16±0.1

20±0.2

25±0.2

32±0.2

35±0.2

42.7±0.2

43.5±0.2

50±0.2

10±0.2

20±0.3

25±0.3

30±0.3

40±0.3

50±0.3

60±0.3

60±0.3

80±0.3

80±0.3

100 X 105±0.3

4±0.3

10±0.3

12±0.3

16±0.3

20±0.3

25±0.3

30±0.3

30±0.3

50±0.3

50±0.3

80±0.3

Attachment Pitch

4-M2 X 1.3

4-M3 X 4

4-M3 X 5

4-M3 X 5

4-M4 X 6

4-M6 X 9

4-M8 X 12

4-M8 X 12

4-M8 X 12

4-M8 X 12

6-M8 X 13

5.0

9.0

13.0

17.0

21.5

26.5

34.0

37.0

46.0

46.0

53.5

.5

.5

.5

.5

.75

.75

1.0

1.0

1.65

1.25

1.75

S040DS040TS040QS080DS080TS080QS120DS120TS120QS160DS160TS160QS200DS200TS200QS250DS250TS250QS250XS320DS320TS320QS350DS350T

S350QS427DS427TS427QS435DS435TS435QS500DS500TS500Q

14



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Specifi cations Units SCR-050 SCR075 SCR100 SCR150

Travel / Stroke mm 20-40 50-150 50-300 100-300

Motor mm S040Q S080Q S080Q S160D

Maximum Velocity @ 0.1 μm mm/s 500 500 500 500

Load Capacity kg 10 45 45 45


SCR Stage SeriesBenefi ts

Shaft Motor Stages

SCR SeriesHigh Performance and AccuracyNippon Pulse America’s (NPA) new SCR stage is a compact single axis stage which integrates a slide guide, encoder, and Linear Shaft Motor. The SCR stage offers a wide range of advantages for high performance and accuracy applications. The Linear Shaft Motors allows for higher resolution, speed, and continuous torque than standard stepper, and piezo servo motors.

Stiff, Compact X-Y AssemblyEach SCR stage requires a servo driver to oper-ate the stage. Any two SCR stage will bolt directly together to form a very stiff, compact X-Y assembly via M5 mounting holes, without the need of adapter plates. Two SCR stages can be supplied com-pounded into an X-Y stage thus insuring a true 90° relationship between the two axes.

Self-ContainedThe SCR stage is a moving magnet design, which lo-cates all cables and connectors in the stationary base. The resulting absence of any moving cable is clean and compact and eliminates motion errors due to cable forces. The precision ground cross roller way pro-vides high stiffness together with smooth motion, and are capable of supporting torques due to offset loads with travels up to 300mm. The Linear Shaft Motor and non-contact optical linear encoders are self-contained inside the stage, making it a low-profi le compact solu-tion. The built-in non-contact optical linear encoder is available with resolutions from 1 micron to 10 nano-meters with digital output. The sub-micron resolution results in a high accuracy stage, which is laser tested for optimum performance.

Accuracy: 2 μm/50mmResolution: 0.1 μm standard; 1 μm to 10 nm availableBi-Directional Repeatability: ±1 countBearing: Cross-Roller BearingsStraightness and Flatness: 2 μm /25mm

SCR Stages can be customized for your application

General Specifi cations (applies to all models)

SCR Model Specifi cations

Custom stage example built with linear shaft motors

15



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Technology

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