Integrated Cow Farm – Biogas – Organic Fertilizer

Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas

By : Marindo PalarCV. MARROS LESTARI

Integrated Cow Farm – Biogas – Organic Fertilizer

Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products

Integrated Cow Farm – Biogas – Organic Fertilizer

Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas

BIOGAS DAPAT DIHASILKAN DARI BERBAGAI MACAM LIMBAH ORGANIK, SEPERTI :

>. SAMPAH PASAR>. SISA-SISA PERTANIAN>. LIMBAH ORGANIK INDUSTRI>. KOTORAN TERNAK

Integrated Cow Farm – Biogas – Organic Fertilizer

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POTENSI PRODUKSI GAS DARI BERMACAM KOTORAN

JENIS KOTORAN PRODUKSI GAS (M3) PER KG

KOTORANKOTORAN SAPI / KERBAU

0.023 - 0.040

KOTORAN BABI 0.040 – 0.059

KOTORAN AYAM 0.065 – 0.116

MANUSIA 0.020 – 0.028

NILAI PESIMISTIK

NILAI OPTIMISTIK :1 KG KOT-SAPI = 0.06 M3

Integrated Cow Farm – Biogas – Organic Fertilizer

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INI JUGA ANGKA PESIMISTIK

OPTIMISTIK NYA :1 m3 BIOGAS DAPAT

MENGHASILKAN SAMPAI 2.4 KWh LISTRIK

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KOMPONEN BIOGAS

Substances Symbol Percentage

Methane CH4 50 – 70

Carbon Dioxide CO2 30 – 40

Hydrogen H2 5 – 10

Nitrogen N2 1 – 2

Water Vapor H2O 0.3

Hydrogen Sulfide H2S Trace (ppm level)

YANG DIBUTUHKAN UNTUKBAHAN BAKAR GENSET

BIOGAS HARUS DIMURNIKAN

Integrated Cow Farm – Biogas – Organic Fertilizer

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Note : *) Pada efisiensi pemurnian 90%

JUMLAH KOTORAN SAPI Ton/Hari 250

PARAMETER UNIT MINIMUM MAKSIMUM

Volume Crude Biogas m3/Hari 7,875 14,400

Volume Purified Biogas*) m3 CH4/Hari 4,252 7,726

Electric Generated kWh/Hari 5,315 18,662

BIOGAS

Kondisi Operasi : 365 Hari/Tahun

Integrated Cow Farm – Biogas – Organic Fertilizer

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Kandang Sapi

Digester No.1 Digester No.2

Digester No.3

Pengaduk

Pompa

Slurry Pit

Unit Pemurnian

Pengaduk

Biogas Storage

To GENSET

Digested VesselFertilizer Raw MatTo FERTILIZER

PLANT

DIAGRAM PRODUKSI BIOGAS

Integrated Cow Farm – Biogas – Organic Fertilizer

Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products

Biogas Storage

Kompresor Biogas

GENSET

Meter

Distribusi

Meat Plant

Lighting IndoorAnd Outdoor

Aircon

Biogas Plant

Fertilizer Plant

Integrated Cow Farm – Biogas – Organic Fertilizer

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PERALATAN KAP JMLH KONSTRUKSI

SLURRY PIT 500 m3 2 Buah Cast concrete structure, reinforce by steel

DIGESTER + GAS HOLDER

2400 m3 3 Buah Concrete structure. Glass fused to steel walls

PURIFICATION UNIT 400 m3/jam 1 Buah Concrete base, steel construction

GAS STORAGE TANK

2400 m3 1 Buah Concrete structure. Glass fused to steel walls

FILTRAT TANK 400 m3 1 Buah Cast concrete structure, reinforce by steel

BANGUNAN GEDUNG CONTROL ROOM DAN KANTOR

400 m2 1 Buah Permanen

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PERALATAN KAP JMLH KONSTRUKSI

GAS COMPRESSOR 60 m3/jam 1 Buah Concrete base, steel construction

ELECTRIC POWER GENSET

Min. 10 MWh

1 Unit Concrete base, steel construction

DISTRIBUTION SYSTEM

Distribute max. 18

MWh1 Set Concrete base, steel construction

BANGUNAN SHELTER

Total 100 m2

1 Set Permanen

Integrated Cow Farm – Biogas – Organic Fertilizer

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• FEEDING PUMPS• CIRCULATION PUMPS• HORIZONTAL MIXER• VERTICAL MIXER• SLURRY FILTER• WASTE FILTER SYSTEM• AUTOMATIC CONTROL• ONLINE GAS MONITORING

Integrated Cow Farm – Biogas – Organic Fertilizer

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No. DESKRIPSI BIAYA (Rp) REKAPITULASI PERKIRAAN BIAYA BIOGAS

1. Sub Total Biogas 26.642.965.120

2. Sub Total Pembangkit dan Distribusi Listrik

20.530.835.120

3. Sub Total Supporting Equipments 4,900,000,000

4. Sub Total Bangunan dan Lain-Lain 2.826.199.760

GRAND TOTAL 50,000,000,000

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PRODUKSI BIOGAS : 24 Jam / Hari, 7 Hari/Minggu, 365 Hari/Tahun

SISTEM KERJA : SISTEM SHIFT

4 Group SHIFT GROUP I 07.00 – 15.00

GROUP II 15.00 – 23.00

GROUP III 23.00 – 07.00

GROUP IV OFF

Integrated Cow Farm – Biogas – Organic Fertilizer

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PLANT MANAGER

MAINTENANCE MANAGER

MEKANIK(2)

ELEKTRIK(2)

OPERATION MANAGER

SHIFT GROUP LEADER

(4)

OPERATOR (8)

PLANT SECR-ADM

TOTAL KARYAWAN : 20

Integrated Cow Farm – Biogas – Organic Fertilizer

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COW DUNKSLURRY

FEEDING PIT

BIOGAS DIGESTER

DIGESTER

RESIDUE PIT

KA

ND

AN

G S

AP

I

BU

ILD

ING

For

OR

GA

NIC

FE

RT

ILIZ

ER

FE

RT

ILIZ

ER

PR

E-P

RO

CE

SS

ING

FERTILIZERWAREHOUSE

Integrated Cow Farm – Biogas – Organic Fertilizer

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Integrated Cow Farm – Biogas – Organic Fertilizer

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SISA FERMENTASI BIOGAS, MENGANDUNG :

• 66 TON BAHAN PADAT (KADAR AIR 60%)• 165 TON LIMBAH CAIR

YANG DAPAT DI JADIKAN PUPUK

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66 TON BAHAN PADAT (KADAR AIR 60%)

AGAR BISA DIJADIKAN PUPUK GRANULHARUS DIKERINGKAN SAMPAI KADARAIR 10%

BAHAN PADAT KERING

MENJADI 33 TON

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AGAR MEMENUHI PARAMETER STANDAR PUPUK ORGANIK, HARUS DITAMBAHKAN JUGA BAHAN LAIN

AGAR BISA MEMBENTUK GRANUL HARUS DITAMBAHKAN MENGIKAT CAMPURAN BAHAN INI MENJADI BUTIRAN YANG KOMPAK.

DENGAN PENAMBAHAN BAHAN-BAHAN LAIN INI :

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165 TON CAIRAN KELUARAN DIGESTER

HARUS DIFERMENTASI

TAMBAHKAN BAHANLAIN AGAR MEMENUHI

STANDAR POC

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FERMENTASI DIKERINGKAN DIHALUSKAN

Butuh Mesin Penggiling(Hammer Mill)

ConveyorConveyor

Conveyor

DRUM

Bio-Activator

CONVEYOR

GENERAL PROCESSESGRANULAR ORGANIC FERTILIZER

GRANULASI

DIKERINGKAN

DISARING

Butuh Pan Granul

Butuh Rotary Drier

Butuh Screener

MASUK KARUNGButuh MesinPackaging

Conveyor

DRUM

Bio-Fertilizer

CONVEYOR

FORMULATION

Conveyor

Conveyor

BHN BAKULAIN

SLUDGE DARI BIOGAS

Integrated Cow Farm – Biogas – Organic Fertilizer

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CAIRAN SISA FERMENTASI DARI

BIOGAS

BAHAN LAIN

FILTER

TANKI

PELARUTAN

TANKI PENYIMPANAN

FILLING STATION

DRUM

Bio-Fertilizer

FERMENTATIONTANK

CUSTOMER

GENERAL PROCESSESPUPUK ORGANIK CAIR

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GRANULATOR

ROTARY DRYER

ROTARY SCREENER

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KOMPONEN BIAYA UNIT JUMLAHHARGA/UNIT

(Rp)TOTAL

INVESTASI (Rp)

Penyusunan Proposal Lot 1 100,000,000 100,000,000

Consultance Fee Lot 1 150,000,000 150,000,000

Paket POG Set 3 495,000,000 1,485,000,000

Conveyor m 60 13,500,000 810,000,000

Mesin Pengemas POG) Unit 2 150,000,000 300,000,000

Mesin Processin POG-NPK5 Unit 3 250,000,000 750,000,000

Storage-Crude Tank Unit 4 100,000,000 400,000,000

Storage Product Tank Unit 8 100,000,000 800,000,000

Filtrasi (rate 25m3/Jam) Unit 2 30,000,000 60,000,000

Mixer Unit 22 7,000,000 154,000,000

Mesin Filler (made in china) Unit 2 300,000,000 600,000,000

Alat Angkat/Angkut Unit 2 300,000,000 600,000,000

Gedung Produksi (20*20) m2 400 1,500,000 600,000,000

Gudang Bahan Baku m2 400 1,500,000 600,000,000

Kantor m2 100 2,500,000 250,000,000

Perangkat Kantor Set 1 500,000,000 500,000,000

Peralatan Operasional lainnya Set 1 500,000,000 500,000,000

Mesin/Alat Lain2 Set 1 250,000,000 250,000,000

Lain-Lain Set 1 356,000,000 356,000,000

T O T A L 9,265,000,000

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PLANT MANAGER

PRODUCTIONMANAGER

LOGISTICSUPV

PROD SUPV (2)

PRODOPERATORS

(40)

MAINTENANCEMANAGER

MEKANIK

SALESMARKERTING

MANAGERPURCHASING

PLANT SECRADM

TENAGA AHLI

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BIOGAS PLANT

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BIOGAS PURIFICATION UNIT

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KOMPRESOR BIOGAS – UNTUK FEEDING KE GENSET

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SUBSTRATE LOADING SYSTEM

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BIOGAS GENSET

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PENGADUK DI DALAM DIGESTER

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MIXER / PENGADUK

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DIKERINGKAN(Rotary Dryer)

DIHALUSKAN(Hammer Mill)

ConveyorConveyor

CONVEYOR

GENERAL PROCESSESGRANULAR ORGANIC NPK-5 FERTILIZER

GRANULASI

DIKERINGKAN

DISARING

Butuh Pan Granul

Butuh Rotary Drier

Butuh Screener

MASUK KARUNGButuh MesinPackaging

Conveyor

DRUM

Bio-Activator

CONVEYOR

FORMULATION

Conveyor

Conveyor

BHN BAKULAIN

SLUDGE DARI BIOGAS

PROCESSING

Integrated Cow Farm – Biogas – Organic Fertilizer

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No. DESKRIPSI BIAYA (Rp) 1. BIOGAS

1.1. Technical Document 643,789,120

1.2. Engineering 247,611,200

1.3. Digesters Construction 10,028,253,600

1.4. Biogas Process, Transfer and Purification

15,723,311,200

SUB-TOTAL BIOGAS 26.642.965.120

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No. DESKRIPSI BIAYA (Rp) 2. PEMBANGKIT DAN DISTRIBUSI LISTRIK

2.1. Unit Pembangkit Lengkap 12,714,835,120

2.2. Distribusi (Tiang+Kabel+Lampu Out Door dan Indoor seluruh area)

2.916.000.000

SUB-TOTAL PEMBANGKIT DAN DISTRIBUSI LISTRIK

15.630.835.120

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No. DESKRIPSI BIAYA (Rp) 3. SUPPORTING EQUIPMENTS

3.1. Buldozer (5 unit @ Rp.400.000,000) 2,000,000,000

3.2. Loader (5 unit @ Rp.400.000,000) 2,000,000,000

3.3. Forklift (3 unit @ Rp.300.000,000) 900,000,000

SUB-TOTAL SUPPORTING EQUIPMENTS 4,900,000,000

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No. DESKRIPSI BIAYA (Rp) 4. BANGUNAN DAN LAIN-LAIN

4.1. Gedung Kantor + Gedung Kontrol 1,000,000,000

4.2. Gedung Kompressor + Genset 200,000,000

4.3. Peralatan Lain-Lain 1,626,199,760

SUB-TOTAL BANGUNAN DAN LAIN-LAIN 2.826.199.760

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