Session ID:

Prepared by:

IIoT and JDE

Connecting Software and Machines to Automate the Shop Floor

104370

Chris Misztur & Scott Masker

IIoT – What is this new thing?

2

TheBigSecret

IT’SNOTNEW!

GetDataFromHere

MoveItHere

TodisplayIthere

We’vebeendoingthatforyears

IIoT

3

WhySoPopularNow?NewTechnologiesMakeItEasierandCheaper

EquipmentSpecialDataNetwork

Mod+DHHighway+Serial

FrankensteinComputerExpensiveSpecialtyCardsSpecialDriversExpensiveSoftware

Enterprise

Server

Before

IIoT

4

WhySoPopularNow?NewTechnologiesMakeItEasierandCheaper

Equipment

Enterprise

Now Middleware

Toward IIoT Standardization

5

*DMDII

*Fraunhofer

6

• Established 2010• Internal lean manufacturing training• Employee empowerment• Operator = doing + thinking• Lean Manufacturing• Executive backed

operational transformation

informationtechnology

• ERP implementation• Not only a support department• Value add opportunities

• Innovation• Wasteelimination• Processstability

jointeffort

Our Meaning of IIoT / Industry 4.0

7

Our Approach to IIoT

SupervisionIntegration

• sensing• intelligent• interconnected

INDUSTRIALPROCESS

8

Our Approach to IIoT

MessagingIntegration

Analysis

Factory [1…N]

Knowledge

ManufacturingDa

ta

Information

DataCenterERP

ManufacturingDa

ta

OperationalD

ata

9

Our Approach to IIoT

Connect

Collect

CombineCompute

Convey 5C

Connect

10

ComputeCollect ConveyCombine

5C Approach to IIoT

11

• Connecting Existing Equipment to the Network

• Most New Equipment Enabled

• Older Equipment has cheap ways to connect

Combine Compute ConveyCollectConnect

5C Approach to IIoT

12

Combine Compute ConveyCollectConnect

5C Approach to IIoT

RemoteHMI

13

SerialDevices

• Counting• Displaying Parameters• Storing and Returning

Operational ‘Static’ Data• Work Order• Operator• Shift

• Some things can collect many data points some may only collect one

• Collection Frequencies and Standards

Combine Compute ConveyCollectConnect

5C Approach to IIoT

Combine Compute ConveyCollectConnect

5C Approach to IIoT

14

ManufacturingData

OperationalData

UserInput

15

• XMLmessagingplatform

• MicrosoftSQLbacked

• Receiveandsendports

• Orchestrations• XLANG/sBPEL

• Messaging language• C#expression

ü Fileü FTP(FTPS)ü HTTP(s)ü MSMQü POP3ü SFTPü SMTPü SOAPü WCFü SB-Messagingü MQSeriesü SharePointü TCP-IPSocketü Oracleü SAPü PeopleSoftü JDEdwardsü LDAPü JMSü RSSü SSHü AMQPü XMPPü Salesforceü DynamicsCRMü Googleü Twitterü Facebookü Faxü PowerShellü ZeroMQ

Combine Compute ConveyCollectConnect

5C Approach to IIoT

(typicaldevelopment scenario)

Combine Compute ConveyCollectConnect

5C Approach to IIoT

16

Combine Compute ConveyCollectConnect

UserFeedback

Internal/ExternalReporting

Integrationtootherenterprisesystems

5C Approach to IIoT

17

Trending

18

IIoT Put Into Practice

Supporting Implementationof JD Edwards Throughout

the Enterprise

19

Project(s)

• ImplementationofJDEdwardsacrossenterprise• Beganin2014• Plantatatime• Implemented twoplantswithlittletono

integrationandlowervolume• Currentlyworkingonhighvolume

componentsplant• Integrationwithpiececountscales,

testequipmentusing IIoT

Current

Future

• Moreautomationattheequipment level• Movingawayfromscalecounting topiece

counting through IIoTmethods• Integrationwithother systems

• Cebos• Q-Das

Where We’re At TodayOutsideProcessingOutbound

Container ofpartsarescaled

andbinscanned

ProductionReporting

BinsScannedVerifyLoad

CustomBSFNdetermines ifOutsideOp

NextF55???

IIoT Gateway

RoutingTag

TruckLoadSelectedBOLPrinted

UKIDTagPrinted

TagPrintedPlacedOnBin

20

Where We’re At TodayOutsideProcessingOutbound

• IIoT GatewayusedtoCommunicatewithScales• HTTP

• JDECommunicationwithNiceLabelAutomationServerviaSQL

• HandScannerCommunicatingWithJDE• Telnet

21

22

Where We’re At TodayProduction Reporting

PLCMonitorsmachine

production

ProductionReportingPLCCountingProduction

CustomBSFNdetermines if

OutsideOpNext

InteropTable

Where We’re At TodayR&D

.

HMIScanWorkOrder

TestSpecs

IoTGateway

TestEquipment

RunCommand

24

24

Recommended Reading

25

ScottMasker

smasker@maclean-fogg.com

ChrisMisztur

cmisztur@maclean-fogg.comsmasker@mriiot.com cmisztur@mriiot.com

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