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IFS Manufacturing customer´s experience of using IFS Applications

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© 2013 IFS

IFS MANUFACTURING CUSTOMER’S EXPERIENCE USING IFS APPLICATIONS CDF Corporation uses IFS Applications

ALEX IVKOVIC – IT MANAGER AT CDF CORPORATION

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About CDF

Recent Upgrade

Implementing Quality Assurance and Health and Safety

Custom Fields

CRM

Mobile Applications

EVERYONE HERE KNOWS IFS HOW CDF DOES IT DIFFERENT

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CDF Corporation is a packaging manufacturer located in South Eastern Massachusetts USA

We have 2 major divisions Drum and Pail and Flexible Packaging both located in 2 plants in Plymouth Massachusetts

Our Cheer Pack North America subsidiary is located in West Bridgewater Massachusetts

ABOUT CDF CORPORATION

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We use Thermoforming, Blow Molding and Heat seal to produce various packaging products primarily drum and pail liners

DRUM AND PAIL

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SMART PAIL

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Our Flexible Packaging Division produces Intermediate bulk container liners typically in the 275 gallon range

FLEXIBLE PACKAGING

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Our Flexible Packaging unit also produces the Cheertainer Bag in Box

FLEXIBLE PACKAGING

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The CDF Europe group consists of QuadPak, based in Varnamo Sweden and Flexipack based in Lugano, Switzerland. QuadPak is responsible for all manufacturing. QuadPak is CDF Europe’s sales and technical support company for northern Europe, while Flexipack is our technical and sales center for southern Europe.

CDF EUROPE

Cheer Pack is a PRE-MADE flexible spouted pouch for the packaging of low to high viscous liquid foods as well as non-food products.

Re-sealable, flexible and robust

Wide variety of laminate films including clear or aluminum-based films.

Hot-filled, cold-filled or ambient-filled for retort processing

Shelf stable, chilled or frozen applications

WHAT IS A CHEER PACK?

Original Side-Gusset Format Available within group; outside North America

Bottom-Gusset / Doyen Format Currently produced by CPNA

200,000 ft2 (18,580 square meter) Food Grade Plant, BRC certified

Built to produce 1 Billion pouches a year

Centrally located 25 miles South of Boston

Immediately off Route 24 and less than six miles from Interstate 495

CHEER PACK NORTH AMERICA WEST BRIDGEWATER

One United Drive West Bridgewater Massachusetts 02379 Main: +1 (888) 593-2214

Facility opened in August 2012 $24,000,000 investment 6 – Toshiba full electric injection molding systems 5 – Totani pouch forming lines 27 – Flextech spout sealing machines 200 – Dedicated staff

CPNA Provides: Sales of:

Finished spouted pouches with closures Range of filling equipment and post pasteurizers

Support: Local technicians, spare parts, service

On-site production: All injection molding (plus one Centrally located supplier) Film conversion, spout sealing

CHEER PACK HIGHLIGHTS

CDF Migrated from Glovia in 2007

Initial install was IFS Applications 7 SP3

Upgrade to 7.5 SP6 November 2010

Upgrade to 8.0 SP1 July 2013

Upgrade philosophy is to upgrade every 2 to 3 years in order to stay current

NO modifications

HISTORY WITH IFS

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Notify Me

Sales Companion

CRM Apps 8

IFS BETA/EARLY ADOPTER

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IFS APPLICATIONS 8.0

COMPONENT CHART

IFS FOUNDATION1™— ARCHITECTURE AND TECHNOLOGY

ACCOUNTING RULES

CASE MANAGEMENT

DOCUMENT MANAGEMENT

BUSINESS INTELLIGENCE

PROCESS MODELS

QUALITY MANAGEMENT

LIFECYCLE MANAGEMENT

SUSTAINABILITY MANAGEMENT

IFS BUSINESS

ENABLERS™

EVENT MANAGEMENT

SYSTEM INTEGRATION & WEB SERVICES

MOBILE SOLUTIONS

PERSONAL PORTAL

COLLABORATIVE SOLUTIONS

IFS FINANCIALS™

PROJECT FINANCE

GENERAL LEDGER

BUDGET MANAGEMENT

ACCOUNTS PAYABLE

eINVOICE

ACCOUNTS RECEIVEABLE

FIXED ASSETS

CASH FLOW

CONSOLIDATED ACCOUNTS

IFS SUPPLY CHAIN™

DEMAND FORECASTING

MULTI-SITE PLANNING

INVENTORY REPLENISHMENT

WAREHOUSING

PROCUREMENT

CUSTOMER ORDERS

DISTRIBUTION

IFS MAINTENANCE™

EQUIPMENT

WORK ORDER

PREVENTIVE MAINTENANCE

SCHEDULING AND RESOURCING

COMPLEX MRO

PROCESS AUTOMATION INTEGRATION

OVERALL EQUIPMENT

EFFECTIVENESS

VEHICLE INFORMATION MANAGEMENT

B2B CONTRACTING

IFS HUMAN

RESOURCES™

EMPLOYEE ADMINISTRATION

RECRUITMENT

TRAINING MANAGEMENT

EXPENSE MANAGEMENT

TIME AND ATTENDANCE

PAYROLL ADMINISTRATION

EMPLOYEE SELF-SERVICE

HEALTH AND SAFETY

EMPLOYEE DEVELOPMENT

IFS MANUFACTURING™

MAKE TO PROJECT

ENGINEER TO ORDER

REPETITIVE MANUFACTURING

BATCH MANUFACTURING

CONFIGURE | MAKE | ASSEMBLE TO

ORDER

CONSTRAINT-BASED SCHEDULING

SHOP ORDER

SHOP FLOOR REPORTING

COMPONENT MRO

COSTING

IFS ENGINEERING™

ASSET DESIGN

PDM CONFIGURATION

ENGINEERING CHANGE

MANAGEMENT

PROJECT DELIVERY

COMMISSIONING

IFS SALES & SERVICE™

CRM

SALES CONFIGURATOR

SERVICE CONTRACT MANAGEMENT

CALL CENTER

DYNAMIC SCHEDULING

FIELD SERVICE

MAPPING

COMPONENT REPAIR

WEB STORE

IFS PROJECTS™

SALES CONTRACT MANAGEMENT

SUB CONTRACT MANAGEMENT

PROJECT MANAGEMENT

PLANNING AND SCHEDULING

PROJECT BUDGETING

RISK MANAGEMENT

PROJECT REPORTING

The new Quality Assurance modules are well written and fit manufacturing very well, they should help us with Audits, Corrective Actions and ISO

Custom Fields are extremely useful

The new printing (no more print agent/server)is a great improvement

The new Health and Safety module will increase the accuracy of documentation and improve our facilities

IFS 8 UPGRADE- THE GOOD

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For our style of manufacturing the Shop Floor Workbench has caused some issues on the shop floor

We are having labor time tracking issues due to the increased complexity

No default logins

No keypad

Working with R and D to address some of these problems

IFS 8 UPGRADE- CHALLENGES

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OLD

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NEW

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Document Management

MRB

Corrective Actions

Audits

We are an ISO 9001 Company as well as other food safety certifications in different divisions. We have wanted a way to do Corrective Actions and Audits in IFS for a very long time. IFS came through on this one!

IMPLEMENTING QUALITY

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Health and Safety

Training

HUMAN RESOURCES

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CUSTOM FIELDS

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CUSTOM FIELDS

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CUSTOM FIELDS

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Implemented in 2011 due to the Cheer Pack Requirements

Used in Cheer Pack and Flexible Packaging hoping to expand to Drum and Pail soon

Currently adding transactions as we transition Cheer Pack from Production Line to Shop Orders

Bar Coding has simplified Material Handling

RADLEY SYSTEM

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Sample System

Crystal Reports to handle events

Jeff-Net server sends out scheduled reports to sample coordinators and sales

CRM

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CUSTOM SAMPLE SYSTEM

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CUSTOM SAMPLE SYSTEM

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Popular

Used at many levels in the company

It has taken over for the local Oracle Database and Synchronization

SALES COMPANION MOBILE APP

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Fantastic Application!

Used by Sales, Warehouse, Accounting, Manufacturing

QUICK REPORT

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AGREEMENT, DISCOUNT AND LIST PRICING

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OPEN SALES ORDER LINES

PARTS PURCHASED BY A CUSTOMER

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SALES MANAGEMENT – COSTS WITH MARKUP

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ALARM LIST

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PRODUCTION LINE STATUS

© 2013 IFS QUANTITY OR LOT/BATCH IN STOCK

TEAM EMPLOYEES

IPOD SOLUTION

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Not Iphone or Ipad!

$180.00 USD

€131.58

Sek 982.33

No Monthly Fee

QUESTIONS

THIS DOCUMENT MAY CONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE

INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE NAMES OF ACTUAL COMPANIES AND PRODUCTS MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS.

www.IFSWORLD.com

© 2013 IFS