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Page 1 © Oxford Instruments 2013 The Business of Science ® Oxford Instruments Nanotechnology Tools Capital Equipment considerations for 2d materials moving from Lab to Fab Dr Ravi Sundaram HVM Graphene+ 2014 Conference Oxford, UK 15 May www.hvm-uk.com

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Page 2 © Oxford Instruments 2013

The Business of Science®

Our History

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The Business of Science®

Nanotechnology Tools Sector

Global Service

Industrial Products Sector

Fabrication & Analysis

at the Nanoscale

Industrial Analysis

• XRF, OES, MRI

Industrial Products

• Superconductors

• X-Ray Technology

• Cryopumping

3rd party Service

• MRI and CT

OI Product Support

• Global presence

Our Businesses

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The Business of Science®

Nanotechnology Tools Sector

OI Nanotechnology Tools Sector

Omicron NanoScience NanoAnalysis Plasma Technology

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The Business of Science®

• Understand needs of the

research field and develop

tools to meet requirement

• Provide world leading tools and

process solutions to emerging

production markets

Partnering with customers and suppliers to:

Our Strategy

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The Business of Science®

• Electronic devices • Reducing growth costs

• Wafer level scaling

• Handling thin films

• Band gap engineering

• Encapsulation

• Atomic level lithography

• New device Physics

• System integration

• Energy Storage • Electrochemical interactions

• Development of heterostructures

• Producing stable doping

• Composite Materials • Producing materials cost effectively

• Bonding with polymer matrix

• Sensors • Selectivity

• Surface activation and functionalisation

Challenges

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The Business of Science®

2d materials synthesis

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The Business of Science®

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The Business of Science®

Solutions for fundamental

research

MBE and Cluster tools

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The Business of Science®

• MBE - Wafer scale fabrication of Graphene based devices Ö. Barbaros, NUS Singapore

• Use of wafer-scaled Graphene in

spintronics

• Magnetic devices based on spin

transfer torque in graphene

• Most advanced UHV and source

technology tailored to the

application

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The Business of Science®

Combination of Growth and

Analysis Systems

4” Si/Ge MBE Cluster Tool & Analysis (Wallace, UTD Dallas)

11

MBE Module

PVD Sputter Module Wafer Annealing Module

4” wafers and 1” stubs

spectroscopy module with

- Monochromated XPS

- High intensity UPS, AES, ISS

4” Large Sample AFM

PVD Metal Evaporation Module

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The Business of Science®

Applied Research and Pilot line

tools

CVD,PECVD and ALD

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The Business of Science®

• PECVD

• 200 mm substrate, parallel plate configuration

Nanofab 100

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The Business of Science®

• PECVD/ CVD process, cold wall

• 400°C for silicon nanowires

• 700°C for multiwall carbon

nanotubes, ZnO

• 800°C for single wall nanotubes

• 1000°C graphene

• External delivery module for

liquid precursors

Nanofab 100: A multi process tool

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The Business of Science®

• Dual frequency 13.56MHz

and 50KHz power applied

to upper electrode enabling

stress control and film

densification

• Gas inlet and showerhead

assembly designed for

uniform gas flow and low

particle generation

• View port and optical

emission spectroscopy

(OES) port

PECVD Hardware

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The Business of Science®

ICP remote plasma head

• High density films for much lower

temperatures than PECVD.

• High density plasmas in low

pressure range

• Low damage deposition on to

temperature sensitive substrates

• Processes specifically developed to

minimise surface ion damage

Inductively Coupled coil

(connected to 13.56MHz generator)

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The Business of Science®

• Active spacer for independent uniformity

control and increased plasma density

• Optimised AMU which delivers greater

efficiency, enhanced process repeatability

and hardware reliability

• Easy striking (via matching unit control

and/or electromagnet option)

• Low power operation (<200W) for low

damage/nano applications

• Diagnostic ports available for OES,

interferometry, and in-line RF diagnostics

Cobra - High Density Plasma Source

Low Temp

SiNx at 80ºC

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The Business of Science®

Process Capability

Nanofab 700 Nanofab 800 Agile Nanofab 1000 Agile

Thin Film

Process

SiOx, SiNx,aSiC,

aSi, µc-Si,

polySi*

SiOx, SiNx, aSiC,

aSi, µc-Si

polySi

SiOx, SiNx, aSiC,

aSi, µc-Si,

polySi

1D Nano

materials

MWNTs

Si, Ge NWs

ZnO NWs

MWNTs, SWNTs*

Si, Ge NWs

MWNTs, SWNTs

Si, Ge NWs

2D Nano

materials

NCG, Vertical

Graphene

NCG, Vertical,

CVD Graphene,

BN,* MoS2*

O2

compatibility

(>400°C)

Compatible

Non- Compatible

Non- Compatible

* Please contact OIPT for more detail on the marked material with the tool.

Tool Process

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The Business of Science®

Carbon Nanotubes

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The Business of Science®

• MWCNT growth on Fe/Ni

Results courtesy IMEC

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The Business of Science®

Dense Bush Carbon Nanotubes

~34µm

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The Business of Science®

Carbon nanotubes

– process flow for via interconnect

Vias in Si

Thin film dep

Nanoparticle

formation by

annealing

Protection of

NPs in via

CMP

CVD growth

of CNTs

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The Business of Science®

Via interconnect CNT growth

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The Business of Science®

ALD

Dielectric deposition for nanoelectronics

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The Business of Science®

• Load lock System

• Extensive process capability

• Precursor options for research (up to

100g) and production (up to 500g)

• Up to 8 liquid/solid precursors

(3+3+1+1)

• Up to 10 gas precursors

• Water as standard

• Ozone as option

FlexAL-Atomic Layer Deposition Systems:

Dielectrics deposition for 2d nanoelectronics

• Clusterable

• Optional turbo pump for moisture

sensitive nitrides

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The Business of Science®

FlexAl in situ Analysis

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The Business of Science®

Graphene and other 2d Materials

Nanofab tools

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The Business of Science®

• NanofabTM 1000Agile

• High performance growth of

nanotubes & nanowires

• PECVD and ICP options

• Rigorous process control

Graphene Growth

NCG Film on 150mm

Silicon Wafer

NCG Film on 150mm Silicon Wafer

Marek E. Schmidt1), Cigang Xu2), Mike Cooke2), Hiroshi Mizuta1),

and Harold M. H. Chong1)

1 Nano Research Group, School of Electronics and Computer Science,

University of Southampton, UK

2 Oxford Instruments Plasma Technology, Bristol, UK

1000 1500 2000 2500 3000

Inte

ns

ity (

a.u

)

Raman shift (cm-1)

Graphene grown on Cu

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The Business of Science®

• OIPT already has proven capability for

the growth of novel materials using

liquid precursors

• PECVD

• ALD

• Combining these techniques could open up the path to

advance the fabrication of

hetero-structures and commercial

viable devices based upon 2D

materials

Precursor Delivery: Towards other 2D

materials

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The Business of Science®

• Need for reliable process tools

• Development in collaboration with end users

• Reliability and automation would be issues to look out

for going from lab to fab

• 30+ years experience in providing a long term support

to both research and production customers

Summary

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The Business of Science®

OIPT: Shaping The Future

Using innovation to turn smart science into

world class products

Thank You!