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ELECTROMATEToll Free Phone (877) SERVO98
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Component SetsCSF
• Short Cup• Sizes 8~100• Ratios
30,50,80,120,160
• Life = 35,000 hr
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Component SetsCSG “Quantum”
• Same Dimensions as CSF
• Sizes 14 ~ 65• Ratios 50,80,100,120,160• 30% inc. in Torque
– Rated, Peak, Ratchetting, Momentary
• 50% inc. in life to 50,000 hr
• New Tooth, New Processing
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CSD-typeCSF-typeHDUC-type
100%
60%
30%
HDUC-type CSF-type CSD-type
Component SetsCSD– “Ultra Flat”– Sizes 14 ~ 50– Ratios 50, 100, 160– Life = 35,000 hr.
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CSD “Ultra Flat”Volume vs. Rated Torque AdvantageGraph Considers Component Only
Benefit Is Amplified When Housing Is Considered
1.0E-05
1.0E-04
1.0E-03
10 100 1000Rated Torque (Nm)
Volu
me
(m3 )
CS
CSF
CSD
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0.1
1
10
10 100 1000Rated Torque (Nm)
Mas
s (K
g) CSCSFCSD
CSD “Ultra Flat”Mass vs. Rated Torque AdvantageGraph Considers Component Only
Benefit Is Amplified When Housing Is Considered
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Component Sets– SHF “Silk Hat”
• Short Cup• Hollow Shaft• Sizes 14~58• Ratios
30,50,80,100,120,160• Life = 35,000 hr.
Special Diameter
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Component Sets
– SHG “Silk Hat” “Quantum”• Same Dimensions as SHF• 30% inc. in Torque
– Rated– Allowable Peak– Ratchetting– Momentary
• 50% inc. in life to 50,000 hr• Price is ~10% higher than SHF
Special Diameter
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Component Sets
– HDUF “Pancake”• Similar Dimensions to HDF• Single Bearing• F/S Stopper Dimensions are
Different than HDF
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Component Sets
HDUR “Pancake”• Similar to HDR• Double Bearing• F/S Stopper Dimensions
are Different than HDR
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HDT – “T cup” Hollow Shaft Gearsets
• Bore size limited by solid WG– 14mm up to 70 mm
• Sizes– 14, 20, 25, 32, 40, 50
• Ratings– Same as std. gearsets
with involute teeth
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HDB – Phasing Gear Set
• Back-to-back pancakes
• As a differential provides 1:1 ratio from input to output
• Typically used for circumferential print registration
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HDI – “Infinit-Indexer”
• Static phase adjuster• Size 05, 10, 25, 50,
100, 200
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HDI Installation
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CSF-2UH– Sizes 14 ~ 65– Ratios 30 ~ 160– Cross Roller
Bearing Output
GearheadsELECTROMATE
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Gearheads
CSG-2UH “Quantum”– Sizes 14 ~ 65– Ratios 50 ~ 160– Same Dimensions as
CSF-2UH– 30% inc. in Torque– 50% inc. in Life
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SHF-2UH– Sizes 14 ~ 58– Ratios
30,50,80,100,120,160
– Cross Roller Bearing Output
Gearheads
SHF-2UJ– Sizes 14 ~ 58– Ratios
30,50,80,100,120,160
– Input Shaft– Cross Roller
Bearing Output
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Gearheads
SHG-2UH “Quantum”– Sizes 14 ~ 65– Ratios
50,80,100,120,160– Same Dimensions as
SHF-2UH– 30% inc. in Torque– 50% inc. in Life
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SHD-2SH• Integrated Cross Roller Bearing• “Ultra Flat” “Silk Hat”• Sizes 14 ~ 40• Ratios 50 ~ 160• Life = 35,000 hrs.• “OEM Gearhead”
• Cost Savings from Assembly Time• Integral Bearing Reduces Space
GearheadsELECTROMATE
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CSF Mini Gearheads
Gear Ratios: 30,50,100 (w/ 80:1 for #14)
4 Point Contact Output Bearing
GearheadsELECTROMATE
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Output: Flange
Input: Motor Mount
Output: Shaft
Input: Motor Mount
Input: Shaft
Output: Shaft
GearheadsELECTROMATE
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CSF-GH
- 5 Sizes: 14, 20, 32, 45, 65
- 5 Gear Ratio: 50:1, 80:1, 100:1, 120:1, 160:1
- Dimensions are the Same as HPGCross Roller Bearing
Clamp Coupling
Gearheads
Motor Adapter
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Harmonic Planetary®
HPG Series
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Harmonic Planetary®
Benefits of Harmonic Drive GearingHigh Positional AccuracyLow Lost MotionSmooth Motion
Benefits of Planetary GearingLow Gear RatiosQuick-Connect Coupling
+
= Harmonic Planetary®
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Ring Gear
Innovative Ring Gear for optimized load distribution and backlash less than 1 arcmin for the life of the gearhead
“Eliminate Backlash Creep with the Harmonic Planetary”
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Integral Cross Roller Bearing
Large Cross-Roller Bearing for High Loads and Smooth, Precise Motion
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Flange or Bolt-on ShaftOutput
Convenient Output Configurations
Flange output is ideal for turntable applications
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Quick-Connect Couplingwith Balanced Pinion
Easy Mounting to Any Motor
Motor Adapter Flange
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Product Overview
6 Frame Sizes: Ratios*: 3, 5, 9, 11, 12, 15, 20, 21, 25, 33, 45
* Depending on Frame Size
3 Arc-Min Backlash Standard1 Arc-Min Low Backlash OptionL10 = 20,000 hrs.
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HPG vs. Alpha SP Series
Alpha SP Series Harmonic Planetary Series
HPG’s axial length is SHORTER than Alpha SP
HPG’s favorable form factor
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HPG vs. Alpha SP SeriesT
orsi
on A
rc-m
in
-10
-5
0
5
10
-25 -20 -15 -10 -5 0 5 10 15 20 25
Torque N･m
Tors
ion
arc
-min
HPG has LOWER Backlash & Hysteresis loss
Tor
sion
Arc
-min
Torque N.m
HysteresisRed: HPG-20A-5-BL3
Black: Alpha SP075-5
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HPG vs. Alpha SP Series
-6-4-202468
-25 -20 -15 -10 -5 0 5 10 15 20 25Torque Nm
Tors
ion
arc
-min
HPG has LOWER Backlash & Hysteresis loss
Tor
sion
Arc
-min
HysteresisBlue: HPG-20A-33-BL1
Red: HPG-20A-33-BL3
Black: Alpha SP075-SF2-28
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Test Conditions:
1500 rpm, 885 in-lb
Continuous Duty, Sinusoidal Load
HPG: BL3 Version Maintains 3 Arc-min Specification - No Backlash Creep
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
1.0 10.0 100.0 1000.0 10000.0
HPG Satisfies Accelerated Life Test Requirement L10=20,000 hrs.
Durability Test DataRed: HPG-20A-33-BL3
Black: Alpha SP075-28
Hours
Los
t Mot
ion
(arc
-min
)
HPG vs. Alpha SP Series
HPG is still below 3 arc-min @ 49,000 hrs.
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HPG vs. Alpha SP Series
Alpha SP075-M-1-5
HPG has Better Positional Accuracy
HPG-20A-05-BL3 2.4 arc-min
3.9 arc-min
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HPG vs. Alpha SP Series
Alpha SP075-M-1-28
HPG has Better Positional Accuracy
HPG-20A-33-BL3 1.4 arc-min
2.8 arc-min
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HPG vs. Alpha SP SeriesEfficiency
Red: HPG-20A-05-BL3 (LM=3 arc-min) Black: Alpha SP075-M-1-5 (LM=6 arc-min)
0102030405060708090
100
0 5 10 15 20 25Output torque Nm
Effic
ienc
y %
HPG has HIGHER Efficiency (Even while providing lower Lost Motion!)Ef
ficie
ncy
%
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HPG vs. Alpha SP Series No Load Running Torque
Red: HPG-20A-05-BL3 Black: Alpha SP075-M-1-5
01020304050
0 1000 2000 3000
Input speed RPM
NLR
T N
cm
HPG has LOWER Running Torque
NLR
T N
cm
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HPG vs. Alpha SP Series
Moment RigidityRed: HPG-20A-11-BL1/BL3Black: Alpha SP075-SF2-28
-2.5-2.0-1.5-1.0-0.50.00.51.01.52.02.5
-50 -40 -30 -20 -10 0 10 20 30 40 50
Moment Nm
Def
lect
ion
arc-
min
_
HPG has HIGHER Moment Rigidity
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Complementary Product Lines
2
53
Quick Connect
CSF-GH SeriesHarmonic Planetary
HPG Series
Mini Gearheads
CSF-Mini Series
8400
2100
Torque
Gear Ratio5 45 5030 100 120 160
(in-lbs)
(R:1)
Rated
Not To Scale
GearheadsELECTROMATE
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Harmonic Drive Actuators(Actuator: Integrated Motor + Gearhead + Encoder)
FHA-C• Compact• Hollow Shaft• Accurate• 14 wire for OEM
Amplifiers• 4 Wire for HDSI
Driver• 100V, 200V
(& 24V for #17) Windings
• Brushless
Many Options Available• Absolute Encoder• Output Flange Clamp• Brake• Limit Switches
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Harmonic Drive Actuators(Actuator: Integrated Motor + Gearhead + Encoder)
FHA-C Mini• 3 Sizes• Hollow Shaft• Accurate• 14 wire for OEM Amplifiers
(24V Motor Winding)• 4 Wire for HDSI Driver
(100V Motor Winding)• Brushless
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Harmonic Drive Actuators(Actuator: Motor + Gearhead + Encoder)
RSF-5 Actuator• Compact• Hollow Shaft• Accurate• 8 wire for OEM
Amplifiers• HDSI Driver Avail.• 24V
With Brake
Without Brake
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Harmonic Drive ActuatorsRH-mini• Brush-Type• 4 Sizes: 5, 8, 11, 14• Widely Accepted
• Convenient• Performance
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Harmonic Drive ActuatorsRHS Actuators• Brush-Type• 5 sizes• Shaft Output
RFS Actuators• Brush-Type• 5 sizes• Flange Output
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Chamberlink - HHA
• Very High Vacuum Feed through Actuator
• Operates in Vacuum up to 10-7 Torr
• Currently available in 2 sizes:– 10 and 14
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O-ring
FlexsplineCircular spline
Vacuum
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Considerations
• Grease – Microcote 096, 196, 296– Perflouropolyether grease suitable for very high
vacuum– Vapor pressure (outgassing) function of temperature
• Vacuum domains– Ultra High 10-9 to 10-12
– Very High vacuum 10-6 to 10-8
• HD Boston Test capability 10-7
– High 10-3 to 10-5
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HHA Advantages / Limitations
• Advantages– Smoothness and accuracy– High ratio instead of 1:1 – Bake out capability to 300 C with motor removed
• Limitations– Low output speed– Position sensing limitations (no home, no output
encoder)– Torque limitations
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HKM- “Powerhub”
• Introduced in 1998-99• Available
– Size 20 has 13mm hole– Size 25 has 27mm hole
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Output bearing
FlexsplineCircular spline – ductile iron phosphate coat on OD
Encoder HP
HKM-25
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HKM concept
• Compact actuator with through hole• Introduced with ElectroCraft Bru series AC
drives– Allen Bradley acquired ElectroCraft
• G&L Private labels old Electro Kraft drive • HD Boston now supplies G&L drives
• Most customers use their own drive– Compatible with brushless drives
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Nomenclature
• HKM-20-60
Size2025
Output speed60 has 50:1 ratio30 has 100:1 ratio
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What we supply
• Actuator• Configured drive• Power cable• Feedback cable• IO cable (optional)
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Thank You!
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