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best solution for green water treatment , almost free chemical
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PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
Dissolved Air Flotation Powered With Micro And Nano Technology
The Great Achievement Of
Dissolved Air Flotation Technology
COMPANY INTRODUCTION
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Company is a professional
environment protecting equipment manufacturer.
The company is focused on development of
mechanical separation equipment as well as
providing a total solution for the customer.
Company’s priorities are
honesty, professionalism, safety and innovation. We
are committed to finding the best solution and insist
on keep on exploring water treatment equipment
technology. Our product and the total solution can
be applied in all kind of industrial wastewater
treatment field such as petrol, chemicals, pharmacy,
food processing, leather, dyeing, paper making
industries etc.
Company is following the
example of advanced technology of Europe and
America and embraces research, development and
design by themselves. We develop a series of
separation system such as HDAF, SDAF, integrated
DAF and Lamella clarifier etc. On the basic of the
above mentioned reliable and advanced
technology, we also explore coagulation &
flocculation reactor and dosing system.
Company adheres to constantly pursue the innovation of technology and manufacturing processes. The ideal of quality man-management system runs through the whole process of product design, manufacturing, and maintenance. We control every step of process strictly and produce the firs class equipment and systems.
ContentsAir Flotation Summary
Typical Treatment Process
Sedimentation & Dissolved Air Flotation Unit (SDAF)
High-Efficiency Dissolved Air Flotation Unit (HDAF)
Standard Dissolved Air Flotation Unit (DAF)
Integrated Dissolved Air Flotation Unit (IDAF)
Cavitation Air Flotation (IAF)
Superficial Air Flotation (SAF)
Chemical Flocculation
Dosing System
Water Treatment For High Quality Drinkable Water
01-02
03-04
05-06
07-08
09-10
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PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
DAF Process
Dissolved Air Flotation is a liquid/solid or liquid/liquid separation process.
It can be used to remove fine suspended solids with density similar to
water, colloid and oil & grease etc.
Removal is achieved by dissolving air (in high pressure) in the form of tiny bubbles (10-100um for micro bubble and 10-100nm for nano bubble) in the wastewater. The micro/nano bubbles adhere to suspended matter causing the suspended matter to float to the surface of the water and form a layer which is then removed by a skimmer. The forth-free water exits the flotation tank as the clarified effluent from the DAF unit.
DAF Applications
Fine suspended matter, alga and micro flocs separation ( such as
landscape water treatment, river clarifying and enhanced treatment)
Suspended solids and oil & greases separation and recovery ( such as
petroleum wastewater, biodiesel and restaurant wastewater)
High concentration organics wastewater pretreatment (such as
chemical, pharmacy wastewater)
Outlet wastewater from biological tanks (replacing secondary clarifier),
outlet wastewater from the Fenton process and active sludge thickening
Paper & pulp, printing & dyeing, leather, fermentations, food wastewater
treatment
Aquaculture, slaughter wastewater treatment
Spray, electroplating wastewater treatment and heavy metal recovery
- 2 -
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 3 -
Typical Treatment Process 1
Typical Treatment Process 1
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 4 -
Typical Treatment Process 3
Typical Treatment Process 4
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
SDAF : High-Efficiency Sedimentation & Dissolved Air Flotation
Unit - An Ideal Combination OF Air Flotation And Sedimentation
Core Technology
Hypo-surface capture technology
Laminar flow technology in separation zone
Lamella sedimentation technology
Adventages
An excellent combination of sedimentation and air flotation
Powerful and compact with a significant smaller footprint, high efficiency with hydraulic load 8~30
m³/m²-hr
High solid load and maximum allowable SS concentration is about 10000 mg/L
High energy efficiency, separation rate is much higher than conventional DAF system
Very low operation cost and saving 15~30% chemical dosage comparing with conventional DAF
system
Excellent outlet wastewater quality and automatic sludge discharge, solid content of sludge is
about 30~100 g/L
Micro/Nano bubble generation technology
Counter current mechanism
Forth circulation and flocculation technology
- 05 -
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 06 -
Technical Specification
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 07 -
HDAF : High-Efficiency Dissolved Air Flotation System - An Enhanced
Update On The Basic OF Conventional DAF System
Core Technology
Adventages
Micro/Nano bubble generation technologyCounter current mechanismForth circulation and flocculation technology
Hypo surface capture technologyLaminar flow technology in separation zone
Powerful and compact with a significantly smaller footprint, high efficiency with hydraulic load 6~15 m³/m²-hrHigh solid load and maximum allowable SS concentration is about 10000 mg/LHigh energy efficiency, separation rate is much higher than conventional DAF systemLow operation cost and saving 15~30% chemical dosage comparing with conventional DAF systemExcellent outlet wastewater quality and automatic sludge discharge, solid content of sludge is about 30~100 g/L
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
Technical Specification
- 08 -
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 09 -
DAF : Standard Dissolved Air Flotation System
Adventages
Micro/Nano bubble generation technology Liquid and solid separation technology in the forth zone
Powerful and compact with small footprint, high liqid/solid separation efficiency Traditional dissolved air flotation system with hydraulic load 3~5m³/m²-hrMaximum allowable SS concentration is <1000 mg/LAutomatic sludge discharge, solid content of sludge is about 30~100 g/L
Core Technology
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 10 -
Technical Specification
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 11 -
Adventages
IDAF system includes DAF unit (HDAF, SDAF, and DAF for your choice), flocculation pipes and chemical dosage system. It is designed and manufactured according to customer’s requirements and provides a total solution for the customer. It is a combination of several technologies; flotation, mixing, and flocculation. You can choose the optimum on e according to your requirements and conditions.
Specialty
IDAF : Integrated Dissolved Air Flotation System – Total Solution
For You
An excellent integration of air flotation, chemical mixing and flocculationPowerful and compact with small footprint and high liquid/solid separation efficiencyDesign and manufacturing according to customer’s requirement and conditionsProvide a total solution for the customer
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 12 -
Adventages
IAF is a technology specialized in removing high concentration oil & grease and SS in industrial wastewater. The untreated wastewater enters into an aeration segment with aeration equipment at first. The vacuum effect will be created by a high speed rotation air impeller when the wastewater is in the progress of up-flow and air sucked into the cavity of the impeller. Then the micro bubbles will be generated by attrition. The micro/nano bubbles will attach to suspend matter in the wastewater and float to the water surface. The suspended matter will be removed by special skimmer.
Mechanism
IAF--- Cavitation Air Flotation
No noiseNo circulation pumpNo air compressorNo air-dissolving containerNo underground pipelines
Core technology Application
There are no part which might need reparationThe equipment has good integrity and easy to installIt can save the running cost at about 40%~90%
It can save the floor space at about 40%~60%
It can start up instantly and can get on and off frequently
Micro/Nano bubble generation and distribution technologyUnique aeration mechanism designHighly efficient scraper design and operation technology
Wastewater from paper & pulp factoriesWastewater from petroleum and refining factoriesWastewater containing high amounts of oil, grease and chemicalWastewater from pharmacies and medicine productionsWastewater form textile production and printing & dyeing factories
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 13 -
Adventages
SAF unit is a highly efficient shallow air flotation system adopting the “shallow tank theory” and “zero-speed principle” successfully. Under a certain pressure the air will excellently dissolve into the water until saturated.The water pressure is lowered in high efficiency air releaser, which produce high amount of micro-bubbles. The produced micro/nano-bubbles and the suspended matter attach to each other and float to the surface of the water. The suspended matter will be removed by a special skimmer. The depth of the shallow tank is only 450-600mm and HRT is about 3-5min, which will reduce retention time and improve flotation efficiency greatly.
Mechanism
SAF--- Superficial Air Flotation System
Wastewater from paper processing factoriesWastewater from textile productionWastewater from refining sugar factoriesWastewater from fine-chemical productions
Core technology
Application
Highly efficient air dissolving and micro/nano bubble generation technology“Shallow tank theory”“Zero speed principle”
Small footprint and high performanceShort HRT and high surface loadLow cost and easy installationHigh sludge concentration
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 14 -
Technical Specification
- 15 -
Chemical Flocculator
Dosing System
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
- 16 -
PT. TOSURO TECHNOLOGY INDONESIA“Industrial System With Green technology”
Water Treatment For High Quality Drinkable Water
Adventages
Ultra filtration systemReverse Osmosis filtrationCarbon Filtration systemMulti-media filtration systemIon Exchanger systemDeionizer systemDesalinization system
Small footprint Can use sea water as the sourceHigh quality of drinking / consumable waterBig output capacity
Core Technology
“Industrial System With Green technology”
PT. TOSURO TECHNOLOGY INDONESIA
Head Office:Jl. Johar F6 no. 2D Kawasan Industri Delta Silikon III, Cikarang Selatan, Bekasi, Indonesia 17550Phone : (+62 21) 2945 3831 Fax : (+62 21) 2945 3832 E-mail : [email protected]
Dissolved Air System technology