for electrical and hydraulic installations

LOCKOUT / TAGOUTSOLUTIONS

SICAME GROUP

CONTENTS

Locking padlocks 5and accessories

Locking equipment for modular switchgear 15and controlgear

Fluid 19locking

Miscellaneous 23Reference index 26

ELEC

TRIC

ALFL

UID

4

LOCKING, an essential stage for lockout.

Irrespective of whether servicing or work involves an item of electrical installation or work equipment,a lockout must be done to ensure the safety of the teams working on the job.

• Continued presence of live conductorparts for electrical installations.

• Presence of pressurized fluids (hydraulic circuits).

• Presence of unstable mechanicalsystems.

Depending on the environments, default lockout accidents arecaused by the:

The corresponding recommendations must be applied for each risk, but in all cases specific locking with regard to therisk considered must be set up.

Sometimes the overall analysis of risks reveals a combination of the different risks which makes a more extensive lockingoperation mandatory. This is especially the case with electricity production equipment.

What does locking mean?The purpose of locking is to separate cut off or neutralisation parts with a suitable, and sufficiently protected system toprevent any operation by unauthorised persons (switching on power for an electrical installation). Locking is generallyaccompanied by signs.

For the electrical domain, setting up and removing the lockout are described in French and European standards (EN50110-1).

For electricity production equipment.

More generally, the safety recommendations are included in Directive CE7: 2009/104/EC on the minimum health andsafety recommendations for using work equipment.

Locking padlocks

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Locking padlocks prevent anyseparation unit (circuit breaker,cabinet, etc.) from being used.In brass to prevent any corrosion, it is protected bytwo plastic covers with signs.

mm Diameter

g Weight

mm Total height

INDEX

Special models with pictograms

Reference

AL-230-(**)-EX

AL-230-S-(**)-EX

AL-230-Z-EX

AL-230-S-Z-EX

AL-240-(**)-EX

AL-240-S-(**)-EX

AL-240-Z-EX

AL-240-S-Z-EX

50

70

50

70

50

70

50

70

6

6

6

6

4

4

4

4

204

214

204

214

192

198

192

198

gmm

mm

(**) Add the key numbers 111 or 222 only.

Shackle

AL-230-…-EX

AL-240-…-EX

mmReference

AL-260-(**)-EX

AL-260-00-EX

AL-260-Z-EX

AL-260-S-(**)-EX

AL-260-S-00-EX

AL-260-S-Z-EX

ShackleColour

50

50

50

70

70

70

6,2

6,2

6,2

6,2

6,2

6,2

200

200

200

210

210

210

gmm

Models with insulated shackle

Shackle covered with insulating red PVC.

(**) Add the key numbers 111 or 222 only.

AL-260-...-EX AL-260-S-...- EX

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Colour models

Reference

AL-240-B-111-EXAL-240-B-222-EXAL-240-B-Z-EXAL-240-B-00-EX

AL-240-S-B-111-EXAL-240-S-B-222-EXAL-240-S-B-00-EXAL-240-J-111-EXAL-240-J-222-EXAL-240-J-Z-EXAL-240-J-00-EX

AL-240-S-J-111-EXAL-240-S-J-222-EXAL-240-S-J-00-EXAL-240-BL-111-EXAL-240-BL-222-EXAL-240-BL-Z-EXAL-240-BL-00-EX

AL-240-S-BL-111-EXAL-240-S-BL-222-EXAL-240-S-BL-00-EXAL-240-V-111-EXAL-240-V-222-EXAL-240-V-Z-EXAL-240-V-00-EX

AL-240-S-V-111-EXAL-240-S-V-222-EXAL-240-S-V-00-EX

ShackleColour

50505050707070505050507070705050505070707050505050707070

4444444444444444444444444444

192192192192198198198192192192192198198198192192192192198198198192192192192198198198

gmm

mm

Choose your locks!

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A complete line of AL padlocks to meet all of yourneeds

Shackle diameter Shackle length Body colours

Ø 4 mm

240

Ø 6 mm

230

50 mm

–

70 mm

S

Red

–

White

B

Yellow

J

Blue

BL

Green

V

Ø 6.2 mm

260

Stickers

Picto

EX

Keys

Random

Z

Standard

(*)

Upon request

00

Bill of material as a reference for your padlocks:

AL - XXX - X - X - XXXX - XX

To order your padlocks

(*) : Standard key number, 111 - 1111 - 222 - 2222 - 333 - 3333 - 444 - 4444 - 555 - 5555 - 666 - 6666 - 777 - 7777 - 888 -8888 - 999 - 9999.

(**) : Key number 111 or 222 only.Z : Number of random key (at random).

00 : Key number on request.

Codes or key numbers

Shackle Ø:240 (Ø 4 mm) or 230 (Ø 6 mm)

or 260 (Ø 6.2 mm)

Shacklelength:

nothing or S(50 or 70 mm)

Colour:nothing or Bor J or BL or

V or OR

Stickers:EX

Key:number from111 to 9 999

or Z or 00

1St example : Insulated shackle Ø 6.2 mm..........AL-260Shackle Lg 50 mm.............................–Standard colour (red) .........................–Key n°222 .......................................222Sticker with picto..............................EXYour reference: AL-260-222-EX

2nd example : Shackle Ø 4 mm ...........................AL-240Shackle Lg 70 mm.............................SColour blue .......................................BLKey upon request..............................00Sticker with picto..............................EXYour reference: AL-240-S-BL-00-EX

Isolated ring

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Tables of possible combinations

Existing padlocks.

Existing padlocks.

Key Sticker

(*)

(**)

Z

00

CATU, also provides ...... a comprehensive multiple lockers range,

all-plastic or metal models.

See page 10

Ø 6 mm

Ø 4 mm

Key Sticker

(*)

(**)

Z

00

AL-230 (Ø 6 mm)

Shackle 50 mm L Shackle 70 mm L

- B J BL V - B J BL V

AL-260 (Ø 6.2 mm - insulated shackle)

Shackle 50 mm L Shackle 70 mm L

- B J BL V - B J BL V

AL-240 (Ø 4 mm)

Shackle 50 mm L Shackle 70 mm L

- B J BL V - B J BL V

Multiple lockers

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mmDiameter

mmDimensions

Number of locks

Cable

g Weight

mm Total height

mmTotal length

INDEXMultiple lockers enable severalusers to lock a single item ofequipment. Operation can only be resumed after the last padlockhas been removed.

Flexible models

Nylon (non-conductive) .

Reference

ALP-03ALP-06

Shackle Holes

5080

36

105183

mm

99

mm

2030

g

mm g

mm

All-plastic models

Nylon (non-conductive). Label with 'DANGER' warning and identification

of the person carrying out the work. Holds 4 padlocks.

Reference

ALP-4/3ALP-4/6

Shackle Holes

4646

36

108108

3535

44

mm mm

88

mm

Universal model

Steel cable coated in non-conductive PVC. Maximum weight supported: 100kg.

'DANGER' warning label.

Reference

ALP-12/2M

Holes

Ø4 Lg2m 12 130

gmm

9

ALP-03

ALP-06

ALP-4/6 ALP-4/3

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mm

Steel shackle model

High-strength steel shackle and body. Label with 'DANGER' warning and identification

of the person carrying out the work. Holds 6 padlocks.

Reference

ALM-6/8

Shackle Holes

25 5 115

g

80

mm mm

8

mm

mm

HASP models

Reference

ALM-6/25ALM-6/38ALM-20/45

Clamping Holes

2538

20 & 31

666

112125138

g

95110120

mm

999

mm

Metal models

Reference Description

AL-200

AL-202

100 x 60 x 10

165 x 50 x 12

EDF type A

EDF type B

150

200

g

Reference

AL-203 * 6 50 180

gmm mm

Safety padlock

mm

* Key n°111.

AL-200

AL-202

ALM-6/25

ALM-6/38

ALM-20/45

Shackle

Padlock stations

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mm Diameter

mmDimensions

Number of locks

g Weight

INDEXHandle systems for 6 to 30padlocks. It ensures that general lockouts with multiplepadlocks are implementedcorrectly. Fixed models or models for12-padlock belt.

Yellow PVC handle model

Fitted to the belt so as to free up the hands. Key ring incorporated into the handle.

Label system ensures that the user knows that all the power sources have been locked out.

Reference

AL-212

Holes

12 190 x 130mm

9

mm

120

g

Ivory handle model

Ivory white PVC. High resistance to impacts.

Reference

AL-207/30

Holes

30 130

mm

9

g

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'Lockout manager'model

Housing with openings for keys. Plastic handle with 6 padlocks that are all opened with the same key.

* 00 : key number on demand.

Reference

AL-236-111-EX

AL-236-222-EX

AL-236-S-111-EX

AL-236-S-222-EX

AL-236-00-EX

AL-236-S-00-EX

6 (AL-230-111-EX)

6 (AL-230-222-EX)

6 (AL-230-S-111-EX)

6 (AL-230-S-222-EX)

6 (AL-230-00-EX *)

6 (AL-230-S-00-EX *)

1 150

1 150

1 210

1 210

1150

1210

g

Wall support forpadlocks

Red-painted metal wall support.

Reference

RL-100 12 175 x 71 31

mm

65

g

mm

4500

g

Storage cabinet

Red-painted metal cabinet. Plexiglas window Locked by key. Delivered with 4-level padlock support,

attachment pegs and screws.

Reference

SL-102 42 465 x 395 x 55

CATU, also provides ...... a comprehensive lockout range.

www.catuelec.com

Circuit breaker lockers

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mmDiameter

mmDimensions

Number of locks

Packaging

INDEXCircuit breaker lockers prevent switches from beingoperated. They can be installed easily without toolsand locked by one or more padlocks.

g Weight

ClipblockTM

small model Quick fitting with a no. 3 flat screwdriver.

Highly compact and can be padlocked.Prohibition sign. Delivered in blister pack.

Reference Description and

AL-201/1

AL-201-C/1

5 units, no padlock

Comes with 1 padlock

158

60

g

110

160

g

Multiple model

Suitable for all types of low voltage protection unit locker.Particularly suited to the CLIPBLOCKTM

circuit breaker locker.

Reference Description and

AL-205

AL-205/5

2 parts - delivered without

padlock or locker AL-201/1.

2 parts - delivered with 5m cord.

Delivered without padlock

or locker AL-201/1.

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Medium-size models

Red PVC. Easy installation without tools (tightened manually). Trip worm to allow space for the padlock shackle.

Reference

AL-208-C*

AL-208-D**

4

4

Stainless steel

Stainless steel

Screw

20

20

Holes

mm

Large model

Easy installation without tools. Turn the screw in the circuitbreaker handle and add one or more padlocks

and a warning label.

AL-208-C*

AL-208-D**

Reference

AL-209-L

Holes

12 76 x 23mm

8

mm

66

g

g

Model for moulded units

Epoxy painted steel. Suitable for Schneider circuit breakerswith the following references: NS80, NSE75/NSE100,

NS100/NS160/NS250, NSF150/NSF250,NS400/NS630, NSJ400/NSJ600.

Reference

AL-204

Trous

3 37x 49 x 4*mm

8

mm

32

g

* Bent snipe nose.** Straight.

* Close.

Panels and insertslocking – lockout

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mmDiameter

mmDimensions

Packaging

INDEXThe warning signs and badges,made of flexible or rigid PVC ensure that the locking is visible and effective. Can be customised using all types ofpens (ballpoint, felt tip pens, etc.)

1

2

3

5

FIRST, SELECT THE RIGHT EQUIPEMENTS

EN 50110

LOCKEDAPPARATUS

FORBIDDENTO

OPERATE

+

+

++

Det

ex

3

T

REF : AP-510-BT-GB

MO-11000or

MO-11001

CG-10-B

MS-911

AL-230-GB

AL-318

AL-32/05

MP-42/11or

MP-42/16

LOCKEDAPPARATUS

FORBIDDENTO

OPERATE

4

DEAD WORKING LOW VOLTAGEFIVE GOLDEN RULES

4

1 Isolate the installationfrom sources of supply.

2 Lock the isolation devicesin the open position.

Check the absence of voltage.

3 Identify the work. 5 Show warm others. Protectthe work area from the closelive parts.

DRAW

ING

�

�

Badge models

Ø 10mm hole for attachment on the upper part.

Reference

AM-467-GB

AP-499/1

80

100

Aluminium

Plastic

Typemm

AP-467-GB AP-499/1

CATU, also provides ...... a full range of warning signs.

20

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Valve lockers

mmDiameter

Number of locks

mmTotal lenght

INDEXValve lockers prevent any handling and lock "quarter turn"or gate valves. Padlock lockingand can be customized usingpens (ball point, felt tip, etc.).

g Weight

Models for gate valves

Polyurethane. Easy to install with the two articulated parts*. Padlock locking.

Prevents any handling of the gate valve.

* Except HL-105, 2 parts.** 4 position settings.

Reference

HL-100

HL-101

HL-102

HL-103

HL-104

HL-105

Holes Gate

6

8

9

9

9

9

1

2

3

3

3

1**

70

140

172

260

370

–

mm

Ext.

mm

45

170

250

505

1055

225

g

25 - 63,5

63,5 - 127

127 - 165

165 - 254

254 - 355

25 - 165

mm

HL-100

HL-101

HL-102

HL-105

POLYPROPYLENE ADJUSTABLE MODEL

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Models for 1/4 turn valves

Polyurethane. Easy to adjust with the two clip-in parts Padlock locking that prevents

any quarter turn handling.

Reference Locking

HL-200

HL-201

HL-202

Holes

7

7

9

18 positions

113 positions

112 positions

195

254

430

mm

155

230

580

g

9,5 - 31,75

38,1 - 63,5

50,8 - 203,2

mm

HL-202

HL-203

HL-201

HL-200

Universal model

Polypropylene. For locking all types of valves: 1/4 turn, butterfly, etc.

Reference Locking

HL-203

Holes

9 19 positions 300

mm

285

g

95 à 255

mm

ADJUSTABLE MODEL

Gas bottle lockers

22

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g

INDEXThe devices can lock gas bottles (butane, propane, etc.),thus preventing any handlingof the valve. Padlock lockingand fitted with customizablelabels.

mmDiameter

Number of locks

mmTotal lenght

g Weight

Gas bottle models

Polystyrene. Gas bottle locker device (propane, butane, etc.). Easy to install with the two articulated parts. Padlock locking.

Reference Passage

GL-100

GL-101

Holes

7

7

1

1

Ø 70

Ø 85 - L 150

mm

60

135

g

29

35

mm GL-101

GL-100

Lockers and cabinets

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mmDiameter

mmDimensions

Number of locks

INDEXThese lockers are specially designed to prevent any handling of electrical or pneumatic sockets, or machine control units.

g Weight

Electrical or pneumatic socket

lockers Polystyrene. Electrical or pneumatic socket locker device

Easy to install with the two articulated parts. Padlock locking.

Reference

PL-100

PL-101

Holes Forcable

7

7

4

4

87 x 50 x 50

171 x 80 x 80

mm

13

23

mm

75

170

g

g

mm

Machine controllocker

Red fabric and black leather. Locking device for the controlunits of numerical machines, cranes, winches,

overhead cranes. Padlock locking.

Reference

PL-102

Holes

11 6 460 x 210

mm

65

mm

PL-101

PL-100

25

Mis

cella

neou

s

Lockout cabinet

Yellow-painted metal. Two adjustable shelves (12 positions).Plexiglas window Locked by key. Delivered empty with

attachment pegs and screws Optional accessories.

Reference

SL-101 405 x 355 x 156

mm

5600

g

mm

4500

g

Storage cabinet

Red-painted metal cabinet. Plexiglas window Locked by key. Delivered with 4-level padlock support,

attachment pegs and screws.

Reference

SL-102 42 465 x 395 x 55

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AL-200 ............................................................................11AL-201-C/1 .....................................................................16AL-201/1.........................................................................16AL-202 ............................................................................11AL-203-(*) .......................................................................11AL-204 ............................................................................17AL-205 ............................................................................16AL-205/5.........................................................................16AL-207/30.......................................................................12AL-208-C ........................................................................17AL-208-D ........................................................................17AL-209-L.........................................................................17AL-212 ............................................................................12AL-230-(*) .........................................................................6AL-230-(**)-EX ..................................................................6AL-230-S-(**)-EX...............................................................6AL-230-S-Z-EX..................................................................6AL-230-Z-EX .....................................................................6AL-236-00-EX .................................................................13AL-236-111-EX ...............................................................13AL-236-222-EX ...............................................................13AL-236-S-00-EX..............................................................13AL-236-S-111-EX............................................................13AL-236-S-222-EX............................................................13AL-240-(**)-EX ..................................................................6AL-240-B-00-EX................................................................7AL-240-B-111-EX..............................................................7AL-240-B-222-EX..............................................................7AL-240-B-Z-EX..................................................................7AL-240-BL-00-EX..............................................................7AL-240-BL-111-EX............................................................7AL-240-BL-222-EX............................................................7AL-240-BL-Z-EX................................................................7AL-240-J-00-EX................................................................7AL-240-J-111-EX..............................................................7AL-240-J-222-EX..............................................................7AL-240-J-Z-EX ..................................................................7AL-240-S-(**)-EX...............................................................6AL-240-S-B-00-EX ............................................................7AL-240-S-B-111-EX ..........................................................7AL-240-S-B-222-EX ..........................................................7AL-240-S-BL-00-EX ..........................................................7AL-240-S-BL-111-EX ........................................................7AL-240-S-BL-222-EX ........................................................7AL-240-S-J-00-EX ............................................................7AL-240-S-J-111-EX ..........................................................7

AL-240-S-J-222-EX ..........................................................7AL-240-S-V-00-EX ............................................................7AL-240-S-V-111-EX ..........................................................7AL-240-S-V-222-EX ..........................................................7AL-240-S-Z-EX..................................................................6AL-240-V-00-EX................................................................7AL-240-V-111-EX..............................................................7AL-240-V-222-EX..............................................................7AL-240-V-Z-EX..................................................................7AL-240-Z-EX .....................................................................6AL-260-(**)-EX ..................................................................6AL-260-00-EX ...................................................................6AL-260-S-(**)-EX...............................................................6AL-260-S-00-EX................................................................6AL-260-S-Z-EX..................................................................6AL-260-Z-EX .....................................................................6ALM-20/45......................................................................11ALM-6/25........................................................................11ALM-6/38........................................................................11ALM-6/8..........................................................................11ALP-03 ............................................................................10ALP-06 ............................................................................10ALP-12/2M......................................................................10ALP-4/3...........................................................................10ALP-4/6...........................................................................10AM-467-GB .....................................................................18AP-499/1.........................................................................18GL-100............................................................................22GL-101............................................................................22HL-100............................................................................20HL-101............................................................................20HL-102............................................................................20HL-103............................................................................20HL-104............................................................................20HL-105............................................................................20HL-200............................................................................21HL-201............................................................................21HL-202............................................................................21HL-203............................................................................21PL-100 ............................................................................24PL-101 ............................................................................24PL-102 ............................................................................24RL-100............................................................................13SL-101 ............................................................................25SL-102.......................................................................13/25

Reference Page Reference Page

Reference index

The characteristics and technical informations stated in our literature are only for your guidance and therefore cannot be considered as contractual.

Our company is entitled to modify at any time the characteristics of its equipment. In case of modification of these characteristics, our company would not be obliged to supply materials

conform to those previously in force.

Non contractual photographs

Design / direction / layout: COMST

© 2013 CATU S.A. BAGNEUXAll reproduction, adaptation and translation rights reserved for all countries.

SICAME GROUP

10/20 Avenue Jean-Jaurès - B.P.2 - 92222 BAGNEUX CedexTéléphone : (33) 01 42 31 46 46 - Fax : (33) 01 42 31 46 32

www.catuelec.com

Distributed by:

Com

ST06

/201

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