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An ISO 9001:2008 company
PlantConnect® Insights for Dairies
Indian Dairy industry
India is the largest producer and consumer of milk products
– Indian dairy market report by IMARC
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20
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60
80
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Milk Production in Indian in Million Tonnes
Indian Dairy Industry
1. Need for up-gradation in operations and functioning has led to high
level of dairy automation.
2. This advance has given rise to lots of operation data which can be
used for effective monitoring
3. Currently, monitoring is done only for basic parameters and limited
to site control room
4. These reports are not available to all stake-holders and are not
omni-present as well. Such transparency can lead to more effective
functioning
5. PlantConnect® Insights - Dairy is a tool to fill this gap of an effective
& comprehensive Reporting Tool customized for dairy industry
PlantConnect® Insights - Dairy
Historian and Reporting Solution for Dairies
Hardware neutral
Data acquired from multiple sources
Cloud / on-premises deployment
Handles Batch / Continuous production
Deployment
• Equipment installed in various
areas in a dairy
• PlantConnect DAM installed at
each equipment. It collects data
from equipment in real time. If
automated data link cannot be
established in certain situations,
data can also be fed through
manual data entry screens
• The data of each equipment is
sent to PlantConnect server
through LAN / internet.
• PlantConnect server processes
the data…tops it up with
intelligence…and presents it to
different types of users in form of
reports
• Each user sees what is relevant
to him/her
Functional Modules
Data Acquisition
Historian
Alarm Management
Condition Based Processing
Dashboards
Reporting
Configuration & Security
Connection with Devices
Within a dairy, PlantConnect - Insights communicates with
multiple devices to collect data
1. DCS
2. Titrator
3. Milko-scan
4. Acidometer
5. Weighbridge
6. Manual data entry
7. And many more…
Reporting
Reports & Charts
Standard(Standard reports & charts for specific
domains)
Custom(Custom reports &
charts developed for you)
Report Builder
(A powerful tool to define and publish
reports)
Reports accessible to users based on their role
Can be generated from any client machine in network
Reports are generated on user demand
Reports can be scheduled and distributed via email, printed, stored
Report Builder
Report Definition
Define reports consisting of raw data, configuration,
processed data, expressions etc.
Data grouping by interval
Functions like avg, min, max, sum etc. on detail and
summary sections
Publishing
Publish reports for specific devices and user roles
Once published, users can use the report like any
standard report
Reporting power in your hands
Report generation
PlantConnect Insights
Reports using automated data
Reports using manually
entered data
Hybrid reports – Using
automated & manual data
1. Mass balance report
2. Milk closing report
3. Process CIP report
4. Lab Milk Testing Report
5. LYE Uploading Report
6. Milk Pasteurizer Report
Sample report
Standard reports for dairy
Over 50+ standard reports available in PlantConnect Insights for Dairies
Standard reports for dairy
7. Weighbridge Report
8. Acid Unloading Report
9. Cream Pasteurizer Report
10. High Stage Compressor
Report
11. And many more….
Sample report
Advantages
PlantConnect Insights
Data of multiple dairies can be brought on a
single platformData from
various devices in a dairy
brought on a single platform
Reports can be sent
periodically or need basedReports are
basis live operation data
Reports available to all stake-holders over intranet /
internet
Transparence between
operation and management
Process
Process followed by AIPL to customize PlantConnect Insights
for a dairy
Collect report
formats for said dairy
Estimation of efforts for customizati
on and submitting proposal
Commercial discussions
and receiving
order
Preparing FDS
(Functional design
specifications) and
validating the same from client
Development of said reports. Continuous communication with client for any arising
difficulties or clarifications
Submission of
completed reports to client for
final validation
On-site installation, commission
ing and training to
client
Some Installations
PlantConnect Insights has been installed in several dairies
across India. First installation was done 4 years ago and is
running successfully. Some installations -
1. Sabarkant Dairy, Gujarat
2. Bihar Sharif Dairy, Bihar
3. Rajkot Dairy, Gujarat
4. Rohtak Dairy, Haryana
5. And many more….
We have worked with IDMC, Siemens, etc. in above projects
Thank You!
Dr. Arvind Tilak, CEO
Mr. Anand Taparia, Manager – Business Dev.
Or call us at +91 20 6500 4608
Ascent Intellimation Pvt. Ltd.‘Dnyanamayi’, 1, Shreeniketan Society,
Kothrud, Pune 411038, India
www.plantconnect.net
